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Armadillo 9X Sweeper #4100033 Rev. D 07/15

Page 16

SAFETY INFORMATION

IMPORTANT SAFETY INSTRUCTIONS

Operators must read and understand this manual before

operating or maintaining this machine.

Do not operate this machine in flammable or explosive

areas.
This machine is designed solely for removing dirt,

dust and debris in an outdoor or indoor environment.

PowerBoss

does not recommend using this machine

in any other capacity.
The following information below may cause a potential

hazard to the operator and equipment. Read this

manual carefully and be aware when these conditions

can exist. Take necessary steps to locate all safety

devices on the machine and train the personnel

operating the machine. Report any machine damage or

faulty operation immediately. Do not use machine if it is

not in proper operating condition.

SAFETY DURING OPERATION

Keep hands and feet clear of moving parts while

machine is in operation.
Make sure all safety devices are in place and operate

properly. All covers, doors and latches must be closed

and fastened before use.
During operation, attention should be paid to other

persons in the work area and especially if small children

are present.
Components can cause an explosion when operated

near explosive materials or vapor. Do not operate this

machine near flammable materials such as solvents,

thinners, fuels, grain dust, etc.
Store or park this machine on a level surface only. To

prevent unauthorized use, machine should be stored or

parked with the key removed.
This machine is designed for level operation only. Do

not operate on ramps or inclines greater than 2%.
This machine is not suitable for picking up hazardous

dusts.

Use caution when moving this machine into areas that

are below freezing temperatures.

SAFETY INFORMATION

Содержание Armadillo 9X

Страница 1: ...9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc Page 1 User Manual Armadillo 9X Sweeper Models 9X 9XCE PowerBoss Minuteman International Inc A Member of the Hako Group 4100033 Re...

Страница 2: ...best value in industrial power sweepers and scrubbers We set the standard Our Customer Service Department would like to hear from you If you see any errors omissions or something that needs clarifica...

Страница 3: ...____________________________________ Type of equipment or model number ______________________ Comments ___________________________________________________________________ _____________________________...

Страница 4: ...ng the direction of forward travel The front of the engine or engine fan faces the rear of the machine Some hardware considered to be common or locally available has been omitted from the parts sectio...

Страница 5: ...__ Engine Serial Number ____________________________ Sales Rep ______________________________________ Date of Install ___________________________________ All information contained in this manual is cu...

Страница 6: ...m Hopper load capacity 1100 lb 498 kg Dust control 110 ft 10 22 m High dump 64 in 162 cm includes RTR Rotary Trash Relocation TECHNICAL SPECIFICATIONS DIMENSIONS WEIGHT Length 105 in 267 cm Width 60...

Страница 7: ...Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc Page 7 TECHNICAL SPECIFICATIONS dimensions shown in inches cm...

Страница 8: ...NFORMATION 16 IMPORTANT SAFETY INSTRUCTIONS 16 SAFETY DURING OPERATION 16 SERVICING OR MAINTAINING MACHINE 17 SAFETY SYMBOLS 17 SAFETY DECALS 18 BASIC POWERBOSS SAFETY 20 MACHINE OPERATION 24 BASIC OP...

Страница 9: ...32 HIGH DUMP 32 LEVER 1 32 LEVER 2 32 TO RAISE AND DUMP THE HOPPER 33 ROTARY TRASH RELOCATOR RTR 33 OPERATING PROCEDURES 34 PRE OPERATION CHECKS 34 STARTING 34 SLOWING AND STOPPING 35 OPERATING ON GR...

Страница 10: ...leaning 53 Air Filter Inspection 54 Air Filter Installation 54 ELECTRICAL SYSTEM 55 Battery Cleaning 55 Battery Replacement 55 Circuit Breaker 56 Fuses 56 FUEL SYSTEM 57 COOLANT SYSTEM 58 Blowing Out...

Страница 11: ...9 Side Broom Replacement 70 HOPPER 70 High Dump Hopper Removal 70 High Dump Hopper Replacement 71 Floor Clearance and Dump Angle Adjustment 72 Hopper Filter Removal Dual Filter 76 Filter Cleaning 77 F...

Страница 12: ...2014 2015 Minuteman International Inc Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 12 FEATURES FEATURES...

Страница 13: ...with extra comfort Adjustable high back seat Power steering and tilt steering wheel Comfortable pedal controls placement Full instrumentation for all functions DEBRIS HANDLING SYSTEM Direct throw swee...

Страница 14: ...bration for component protection POWERBOSS INNOVATIONS PowerSwing a patented system that allows you to rotate the engine out of the body of the sweeper for bench like maintenance access to all parts P...

Страница 15: ...es dust control LOWER EMISSIONS All gas and LP engines meet EPA and CARB specifications and have catalyst mufflers Diesel operation is available bio diesel fuel can be used in Kubota engines SAFER WOR...

Страница 16: ...Do not use machine if it is not in proper operating condition SAFETY DURING OPERATION Keep hands and feet clear of moving parts while machine is in operation Make sure all safety devices are in place...

Страница 17: ...bjects on top of battery Authorized personnel must perform repairs and maintenance Use PowerBoss supplied replacement parts SAFETY SYMBOLS Five symbols are used throughout this manual to emphasize var...

Страница 18: ...aced if they become illegible or damaged NOTE To direct your attention to important equipment information or special instructions for preventing damage to equipment Symbols at the top of the list are...

Страница 19: ...ev D 07 15 2014 2015 Minuteman International Inc Page 19 Located at the Impeller Part Number 3301729 Located on the High Dump Hopper Part Number 3301732 Located on the shroud of the radiator Part Numb...

Страница 20: ...ammable Lead acid batteries are equally dangerous due to the highly explosive hydrogen gas they emit WARNING Before starting the engine make sure that You are securely seated in the operator s seat Th...

Страница 21: ...sconnect the tank coupling WARNING During cleaning and maintenance Always stop the engine and set the parking brake before servicing Never use detergents or cleansers that are flammable or combustible...

Страница 22: ...e hopper over the dumpster or receptacle Driving with the hopper raised reduces visibility and creates conditions for striking over head objects throwing the machine off balance and other hazards CAUT...

Страница 23: ...nuteman International Inc Page 23 ATTENTION Do not operate the 2 RTR lever before the 1 RTR lever light illuminates ATTENTION Never push or tow a machine faster than 1 mph 1 6 km hr ATTENTION Engage t...

Страница 24: ...engine does not start after 10 seconds Release the key wait 1 minute and repeat the procedure THROTTLE SWITCH GAS AND LPG ONLY The Throttle Switch allows the operator to adjust the throttle speed The...

Страница 25: ...VEL GAUGE ENGINE OIL PRESSURE GAUGE VOLTMETER GAUGE ENGINE COOLANT TEMPERATURE GAUGE HOUR METER PARKING BRAKE BRAKE PEDAL CHECK ENGINE HORN BUTTON TILT STEERING LEVER THROTTLE SWITCH GLOW PLUG FILTER...

Страница 26: ...grammed to automatically run for 20 seconds This action shakes debris off the hopper filter membrane See page 31 FUEL LEVEL GAUGE DIESEL AND GAS ONLY The fuel gauge indicates the amount of fuel remain...

Страница 27: ...VEL GAUGE ENGINE OIL PRESSURE GAUGE VOLTMETER GAUGE ENGINE COOLANT TEMPERATURE GAUGE HOUR METER PARKING BRAKE BRAKE PEDAL CHECK ENGINE HORN BUTTON TILT STEERING LEVER THROTTLE SWITCH GLOW PLUG FILTER...

Страница 28: ...per is equipped with a speed limiter A stop is mounted under the directional control pedal and can be raised to reduce the maximum speed PARKING BRAKE The Parking Brake is located on the left side of...

Страница 29: ...VEL GAUGE ENGINE OIL PRESSURE GAUGE VOLTMETER GAUGE ENGINE COOLANT TEMPERATURE GAUGE HOUR METER PARKING BRAKE BRAKE PEDAL CHECK ENGINE HORN BUTTON TILT STEERING LEVER THROTTLE SWITCH GLOW PLUG FILTER...

Страница 30: ...ICATOR LIGHTS FIRE IN THE HOPPER LIGHT The fire in the hopper indicator will illuminate when a fire is detected in the hopper CLOGGED FILTER LIGHT The clogged filter indicator will illuminate when it...

Страница 31: ...left of the driver raises and lowers the main broom For normal sweeping position the handle at the LOWER position on the handle slot NOTE Extensive use of the FLOAT position reduces broom life For ex...

Страница 32: ...ION DEBRIS HOPPER DUMP CONTROLS HOPPER FILTER SHAKER BUTTON This button is used to activate the filter shakers prior to dumping or as needed during sweeping operation It is located to the left hand si...

Страница 33: ...2 to the DUMP position to rotate the hopper forward and empty the debris 3 To rotate the hopper back push Lever 2 forward to the RETURN position until the hopper rotates and stops 4 To lower the hopp...

Страница 34: ...hen the engine starts release the key OPERATING PROCEDURES PRE OPERATION CHECKS Prior to starting the engine check the following 1 Engine oil level is within the operating range 2 Engine coolant level...

Страница 35: ...stop OPERATING ON GRADES 1 Always travel slowly 2 Exercise extreme caution when traveling across or turning on grades SWEEPING 1 Lower the Brooms When sweeping extremely uneven floors position the ma...

Страница 36: ...ar the lift arms when the hopper is operating 5 Use the directional control pedal to slowly and carefully move the machine forward until the hopper is properly positioned to dump the debris into the c...

Страница 37: ...stop point 3 Pull back Lever 1 to the RAISE position and hold until Light 1 illuminates then release WARNING Make sure no one is in the area under or around the hopper 4 Pull back Lever 2 to the DUMP...

Страница 38: ...ward of the front wheels and the hook bracket in the rear center of the frame NOTE Attach the tie downs to the frame only Pushing the Machine Push the machine from the front or rear using the bumpers...

Страница 39: ...rted if the Directional Control Pedal is pressed in the forward or backward position The Pedal must remain in the neutral position to start the engine OPERATOR SEAT SENSOR The Operator Seat Sensor saf...

Страница 40: ...D OPERATION PUSHBUTTON The second hand operation pushbutton is for operator safety when lowering the debris hopper The operator must hold the yellow pushbutton on the side of the steering box Once the...

Страница 41: ...l reset and clear the error code Auto shutdown will continue if the oil pressure remains low or the water temperature is to high LOW LP INDICATOR The low LP indicator is an option on machines powered...

Страница 42: ...o work The operator is then able to use machine options that require being off of the machine i e Blower wand Vacuum wand Engaging the parking brake keeps the machine from moving Caution This option s...

Страница 43: ...t coolant to circulate thru the heater CABIN PRESSURIZER On units equipped with an enclosed cab a Pressureizer is available The Pressureizer mounts to the outside back of the cab and blows clean air i...

Страница 44: ...e T handle Plug in the vacuum hose to the port in the hopper access door Make sure the main broom handle is all the way back and locked so that the main broom is not on the ground as this might cause...

Страница 45: ...ve into the side brooms position BLOWER WAND The blower wand option take the vacuum impeller exhaust air and diverts it to a port that comes out at the rear of the machine There is a hose and wand att...

Страница 46: ...system and checked periodically during operation to make sure there is water for the spray nozzle The system is controlled by the dust suppression system rocker switch When this switch is moved to th...

Страница 47: ...s section contains the following information to help you give your sweeper the maintenance attention it requires A Scheduled Maintenance Chart Preventative Maintenance Instructions for Required Schedu...

Страница 48: ...ce requirements refer to the engine manual AIR INTAKE SYSTEM X Empty rubber dust cup of air filter element X Check air filter indicator X Clean air filter NOTE Clean more often in dusty conditions X R...

Страница 49: ...ricate type oil X Hopper Lift Arm Mounts 2 fittings on each mount Lubricate type lithium grease IMPELLER X Check for hydraulic fluid leaks HYDRAULIC SYSTEM X Check hydraulic reservoir gauge and fill a...

Страница 50: ...erform main broom adjustment test and adjust as needed X Inspect the side broom for wear and adjust as needed Replace main and side brooms as needed Main Broom needs to be replace if bristles are 1 in...

Страница 51: ...eded WHEELS AND TIRES X Visually inspect for wear and damage Repair or replace as needed X Check pneumatic tires for proper air pressure 95 psi 655 kPa X Check and tighten lug nuts torque to 100 lb ft...

Страница 52: ...attempt to perform any service on the equipment or components until the engine if OFF the parking brake is LOCKED and the wheels are CHOCKED AIR INTAKE SYSTEM Check Air Filter Service Indicator The a...

Страница 53: ...t 5 Remove the air filter cap shake out loose debris 6 Remove wing nut holding outer air filter element Remove outer air filter element from housing 7 Remove wing nut holding inner air filter element...

Страница 54: ...r air filter element secure and tighten in place with the wing nut 3 Insert the cleaned outer air filter element secure and tighten in place with the wing nut Note Insert the filter end with the fins...

Страница 55: ...rush clean the terminal posts and cable clamps 4 Apply a thin coating of petroleum jelly to the terminals and cable clamps PREVENTATIVE MAINTENANCE Battery Replacement CAUTION Remove the negative batt...

Страница 56: ...ll near the vacuum fan inlet CAUTION Engine Hood Must Be Open And Secure When Checking Fuse Panel and Fuses FUSE PANEL FUSES PREVENTATIVE MAINTENANCE CIRCUIT BREAKER Circuit Breaker If the circuit bre...

Страница 57: ...y components unless you are testing them WARNING Replace any defective safety components before operation the sweeper WARNING During repair or servicing of the fuel system work in a properly ventilate...

Страница 58: ...flushed from the radiator runs out clear 7 Inspect and clean the radiator cap 8 Inspect and reconnect the hoses 9 Refill the radiator with coolant NOTE Use a 50 50 mixture of water and an anti freeze...

Страница 59: ...There are two grease points on the cylinder CAUTION Do not pressure wash steering cylinder Pressure washing can damage cylinder Engine Mount Pivot The engine mount pivot must be lubricated every 500...

Страница 60: ...gine latch Hopper Lift Arm Mounts The hopper lift arm mounts must be lubricated every 500 hours with lithium grease There are two lubrication point on each mount 1 Park the machine on a level surface...

Страница 61: ...Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc Page 61 HOPPER LIFT ARM MOUNT LUBRICATION POINT HOPPER LIFT ARM MOUNT LUBRICATION POINT PREVENTATIVE MAINTENANCE...

Страница 62: ...oil or equivalent Hydraulic Fluid Viscosity Specifications Mobil DTE 10 Excel 32 Viscosity ASTM D445 cSt 40 C 104 F 32 7 cSt 100 C 212 F 6 63 Maintaining Hydraulic Oil Cooler Efficiency Your machine...

Страница 63: ...n beyond hand tight NOTE Do not over tighten 6 Start the machine shut it off then check for leakage Adjusting The Directional Control Return Spring You may encounter creeping problems from time to tim...

Страница 64: ...eded until the wheel remains motionless 9 Retighten all the locking nuts and bolts 10 Turn the engine off and lower the machine to the floor SWEEP COMPONENTS Broom Door Flap Inspection NOTE Perform th...

Страница 65: ...or the broom to operate then deactivate the broom motor and raise the broom NOTE Test time will vary according to the test surface used 5 Drive the machine clear of the test site 6 Examine the polishe...

Страница 66: ...that the broom is properly adjusted Main Broom Taper Adjustment NOTE It is not usually necessary to perform this adjustment However if the main broom adjustment test shows a pattern that is tapered i...

Страница 67: ...ain broom idler mount straight out to remove 6 Grasp the main broom by the plastic drive hub pull the main broom straight out and clear of the broom chamber 7 Depending on broom condition you can eith...

Страница 68: ...angle adjustment is controlled with a stop bolt This stop bolt is located at the top front of the side broom arm under the spring To increase the angle of the side broom loosen the jam nut and turn t...

Страница 69: ...oom in the RAISED position This adjustment must be made with the hopper fully lowered 1 Pull the side broom lever into the RAISED position 2 Loosen the locknut on the threaded rod at the clevis 3 Turn...

Страница 70: ...to the pilot holes of the drive plate 5 Lift and rotate the broom until the broom retainer bar springs into the locked position 6 Check to make sure all three drive pins are properly engaged HOPPER NO...

Страница 71: ...ent 1 Position the hopper on the dolly so as to align the mounting holes in the sides of the hopper with the rotation mounts on the arms Lift arms should be positioned about of the way up 2 Engage the...

Страница 72: ...in 12 7 cm 15 2 cm from the floor 1 Park the machine on a level surface shut off the engine and engage the parking brake WARNING Do not rely upon the hydraulic cylinders to keep the hopper raised for...

Страница 73: ...r 4100033 Rev D 07 15 2014 2015 Minuteman International Inc Page 73 PREVENTATIVE MAINTENANCE LIFT ARM STOP BOLT FRONT EDGE OF HOPPER REAR ENTRANCE LIP OF HOPPER ADJUSTABLE STOPS AT ROTATION PLATE 12 7...

Страница 74: ...cm clearance is established make sure both stops make contact simultaneously The lower front edge of the hopper should be 5 in 6 in 12 7 cm 15 2 cm from the floor A balanced adjustment of both sets of...

Страница 75: ...outs in the bumper is 0 25 in 0 63 cm maximum 8 Loosen the locking set screw in the bottom side of the rotation block 9 Using the hole in the cylinder rod turn the rod to adjust the cylinder extended...

Страница 76: ...ss connector leading to the filter shaker motor 3 Unscrew the four wing nuts each having one conical washer and an isolator securing the filter retainer bars to the hopper 4 Remove the shaker motor as...

Страница 77: ...haker motor 5 Close the hopper cover and secure the latch Filter Cleaning The dust control filter is a polyester type element filter It may be vacuumed blown out with compressed air tapped against the...

Страница 78: ...n the bolts Test and repeat if necessary Flap Replacement Flaps located at the entrance lip and on the sides of the hopper must be replaced when worn or damaged The flap panels may be replaced separat...

Страница 79: ...ould fall over the retainer bar after installation Be certain that the seal edges are aligned to prevent twisting of the seal Side Frame Seal The side frame seals should clear the floor by at least 12...

Страница 80: ...rs to keep the hopper raised for maintenance Always engage the safety arm before servicing in the area of the hopper 4 Raise the hopper and engage the safety arm 5 Locate the cable clevis ends for the...

Страница 81: ...x head bolts and nuts 3 Press the tire from the rim 4 Press the large rim half into the new tire 5 Mount the small rim half and secure with hex head bolts 6 Reinstall the tire on the machine Changing...

Страница 82: ...e back wall of the broom chamber This should remain in contact with the floor at all times Inspect the chain every 200 operating hours Replace if at least one link does not drag the surface of the flo...

Страница 83: ...ditionally with Diesel fuel check the following Battery dead Recharge or replace battery Machine out of fuel Refuel Fuel filter plugged Clean or replace filter Fuel line broken or obstructed Blow fuel...

Страница 84: ...ten belt Defective thermostat Replace thermostat PowerBoss machine creeps in neutral Directional control pedal return spring is out of adjustment Perform the adjustment procedures Brushes do not turn...

Страница 85: ...ase Clean tires or drive through a solvent absorbing substance Wheels jammed Clear jam Low hydraulic fluid level Add hydraulic fluid Hydraulic fluid temperature too high and too thin caused by excessi...

Страница 86: ...lters Filter seals worn or missing Replace Poor seal with vacuum gasket Visually check and adjust if necessary Sweeper unit leaving debris Hopper full Dump hopper Broom s out of adjustment Adjust Broo...

Страница 87: ...ear pump Lift cylinder Relief valve Hopper arms binding Lubricate or adjust arm linkage Hopper lift cylinder failure Line to cylinder leaking Tighten fittings or replace hose Piston seals leaking Repl...

Страница 88: ...aulic motor failure Motor leaking Replace seals Drive link malfunction Replace drive link Output shaft malfunction Replace output shaft and bearings Hydraulic gear pump failure Pump leaking Replace se...

Страница 89: ...ge is binding unfastened Charge pump gears worn or scored Replace defective gears Damage due to entry of air into hydraulic system Maintain correct hydraulic fluid level in reservoir Keep suction hose...

Страница 90: ...2014 2015 Minuteman International Inc Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 90 NOTES This page is intentionally left blank NOTES...

Страница 91: ...Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc Page 91 NOTES This page is intentionally left blank NOTES...

Страница 92: ...2014 2015 Minuteman International Inc Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 92 CE DECLARATION OF CONFORMITY CE DECLARATION OF CONFORMITY...

Страница 93: ...Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc Page 93 CE DECLARATION OF CONFORMITY...

Страница 94: ...se or abuse of the equipment use of non compatible chemicals or damage to property or loss of income due to malfunctions of the product If a difficulty develops with this machine you should contact th...

Страница 95: ...to property or loss of income due to malfunctions of the product If a difficulty develops with this machine you should contact the dealer from whom it was purchased This warranty gives you specific le...

Страница 96: ...s for Industrial Facilities PowerBoss Minuteman International Inc 14N845 U S Route 20 Pingree Grove Illinois 60140 Phone 800 323 9420 www PowerBoss com email tech powerboss com A Member of the Hako Gr...

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