Plymovent STR-Magnetic Скачать руководство пользователя страница 2

PUM_STR_091201_EN

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ATTENTION

A remark with additional information for the user. 
A remark brings possible problems to the user’s 
attention.

CAUTION!

Procedures, if not carried out with the necessary
caution, could damage the product, the workshop or
the environment.

WARNING!

Procedures which, if not carried out with the 
necessary caution, may damage the product or cause 
serious personal injury.

WARNING!

Denotes risk of electric shock.

WARNING!

Important warning to prevent fire.

PREFACE

Using this manual

This manual is intended to be used as a work of reference for
professional, well trained and authorized persons / user’s to 
be able to safely install, use, maintain and repair the product 
mentioned on the cover of this document.

Pictograms and symbols

The following pictograms and symbols are used in this manual:

Service and technical support

For information about specific adjustments, maintenance or 
repair jobs which are not dealt with in this manual, please 
contact the supplier of the product. He / she will always be 
willing to help you.

Make sure you have the following specifications at hand:
- The STR Magnetic Product User Manual

1. IMPORTANT SAFETY INSTRUCTIONS

Please read these instructions before installing the Sliding 
Track Rail (hereafter called STR) Magnetic system.  This will 
help you obtain the full benefit from the exhaust removal sys-
tem you have selected.

A. Read the Product user manual and Safety Instructions 
  carefully. Failure to follow these instructions could   

 

  cause a malfunction in the system or unsatisfactory 
 performance. 

B. Follow a regular service and maintenance schedule for
  efficient operation.

1.1 Identification of the product

The STR-Magnetic system is made up out of various different 
parts which together form the STR Exhaust Removal System.  
All these individual parts can be traced back to this Product 
User manual. 

2.        INTRODUCTION

3.        PRODUCT DESCRIPTION

The STR system consists of a number of parts of which the 
Plymovent yellow and black extraction hose assembly is most 
visible to the user. 

The extraction hose has a Safety Disconnect Coupling built in, 
this to protect the system against misuse. The hose is p 
ositioned in the Saddle which connects to the balancer. The 
balancer is connected to the aluminium track via a special 
trolley. This enables the trolley to move inside the aluminium 
profile which is positioned above and to the tailpipe side of the 
vehicle. 

The aluminium rail has a circular design with an open section 
of 200 cm

2

/31 in

2

. The underside of the profile is sealed by 

rubber lips. The system allows for flexibility in stations with 
multiple vehicles in line with side or rear high exhaust pipes.

Method of use: 

An automatic, magnetic exhaust gas extraction system, specifi-

cally designed for exhaust extraction of fire and rescue vehi-

cles with low level, side exhaust pipes. The system is used to 

remove the poisonous petrol and diesel gas fumes direct at the 

emission source, the exhaust pipe.  

 

When the vehicle is on its way out of the station, the  

extraction hose, connected to the exhaust by a special device 

called a Grabber

®

 to the tailpipe connector moves along with 

the vehicle.  

 

Poisonous diesel gasses pass from the Grabber®, up the  

extraction hose and into the ducting and extraction fan before 

escaping to the atmosphere.  
As the vehicles drive out through the doors, the trolley moves 

to the end of the track. There the balancer locking cable  

restricts the balancer to unwind pulling the Grabber® from 

the tailpipe connector allowing it to disconnect. 

 
On the return of the vehicle to the station, The Grabber

® 

is 

easily re-connected to the exhaust pipe.  At the same time 

the fan automatically starts up and the vehicle continues to its 

standard park position

WARNING!

The use of exhaust removal hose is allowed for: 
- Moving of diesel-vehicles in- or out halls / stations.
- Short time maintenance work of diesel-vehicles,  
  but only if the engine is running on the minimum  
  rpm.
- The vehicle must leave and enter the station with  
  a modified speed in order to avoid damage to the    
  system and possible injury to people.  

MAN_MAG_STR_TUV_SUD_180517/2_EN

Содержание STR-Magnetic

Страница 1: ...cription 2 4 Safety 3 5 CE Declaration 4 6 Area of use 5 7 Delivery 6 8 8 Installation 9 20 9 Installation trimming procedure 21 24 10 User and maintenance instruction 25 26 11 Cleaning and FAQ 27 12...

Страница 2: ...Plymovent yellow and black extraction hose assembly is most visible to the user The extraction hose has a Safety Disconnect Coupling built in this to protect the system against misuse The hose is p os...

Страница 3: ...to be played with Intended use 1 The product has been designed as an exhaust removal system using the Grabber coupling system Using the product for other purposes is considered contrary to its intende...

Страница 4: ...s full responsibility for the correct execution of the safety guidelines and instructions These are all the safety guidelines and instructions which apply to the use of the system Service maintenance...

Страница 5: ...or waiting an emergency call SBT is designed to handle exhaust gas temperatures of 150 C 302F short time 170 C 338F USA hose is 400 F continuous and 500 F intermittent Do not bend over in the directio...

Страница 6: ...to the support leg three through holes have to be drilled Start by drilling hole 1 and 2 Then adjust the bracket to an exact position and fix it by drilling a third hole 3 using the most centrered ho...

Страница 7: ...n for back of track max lenght of track 6m Low friction rubber seal Duct connection 200mm 8 For track lenght over 6m Rail splice Prod RRIBC Art Nr 8922 1011 Prod RRCE 160 Art Nr 8940 1011 Prod RRDC 20...

Страница 8: ...C 302 F USA hose is 400 F continuous and 500 F intermittent Hose saddle Safety disconnect handle Magnetic Grabber nozzle Magnetic Grabber connector Prod No Art No STRM HPAM 100 6 75 88805 1011 STRM HP...

Страница 9: ...3 min 5 0 1 5 23 8 60 5 Recomended 5 5 1 7 26 9 68 4 max 6 0 1 8 30 4 77 2 Rail height Distance End stop door Length Blc Feet m Feet m Inch cm 13 4 min 6 0 1 8 23 9 60 8 Recomended 6 5 2 0 26 7 67 9 m...

Страница 10: ...xhaust pipe modification procedure in this Product User manual 2 Measure the height and width of the gate 2 Check what type of gate Slidegate Overhead gate Other type Check at what height the track ca...

Страница 11: ...ification is necessary see Exhaust pipe modification procedure in this Product User manual 2 1 and 2 2 Determine the door height and width Measure the height and width of the gate 2 Check what type of...

Страница 12: ...k is preferably mounted 500mm 20inch from the body of the vehicle Position on the tailpipe side of the vehicle Preferably the track is on or within the boundaries of the exit door d The track is often...

Страница 13: ...the splicing sleeve with a clamp or similar drill according to the drawing below with a 10 5mm 0 42 drill and mount the splicing sleeve to one of the rail profiles d Assemble the other rail profile s...

Страница 14: ...ith tool no 11601 the rail profile hanging in its support legs DUCT CONNECTION 1 STR profile 2 Connection socket 200mm 8 3 End socket with duct connection 160mm 6 25 a The rail is connected to the fan...

Страница 15: ...ll with a 8 5 mm drill according to the drawing below and mount end socket with hydraulic shock absorber at the exit side and mount end socket with cover or end socket with duct connection with 4 pcs...

Страница 16: ...port leg 2 pcs M10x 70 bolts and nuts d Mount Top Suspension lower bracket to the Support Leg without tightening the bolts e Mount then the Support Leg to the roof or to beams Side Suspension a positi...

Страница 17: ...y bolt C Side suspension a The legs is connected to the vertical support legs using couplings b Adjust the rail both vertically and horizontally to get it level c Tighten the couplings thoroughly and...

Страница 18: ...gn the Magnetic Grabber 2 and the hose saddle 3 in the show position 3 After hose alignment mount the hose 1 on the hose connection with the Magnetic Grabber pointing upwards against the door 4 Connec...

Страница 19: ...ower than 2m 6 5 feet to prevent it from disturbing the personnel using the staion c The hose saddle shall be positioned approximately on half the distance between The STR Magnetic Grabber and the suc...

Страница 20: ...the sensor is tight and both connection points are upwards d Connect the electric wires with the supplied connection tags Or connect the PC 500 pressure switches to the wireless transmitters Tip when...

Страница 21: ...so could result in minor personal injury f The distance between the exhaust pipe and the wheel 6 must be minimum 300mm 12 g The tailpipe adapter shall be installed flush with the body of the vehicle...

Страница 22: ...be exposed when the MG nozzle is connected the vehicle Problem The Magnetic Grabber nozzle hits the ground after discon nection Solution Increase the balancer tension with 1 quarter click Problem The...

Страница 23: ...released please check if all spring blocks in the product are free of damage and functioning correctly Any damaged parts should be replaced and the correct functioning should be verified If not funct...

Страница 24: ...on with the Magnetic Grabber tailpipe bends as well as direct onto the Magnetic Grabber Tailpipe connector The tailpipe reducer pack allows a wide range of exhaust pipes to connect to the Plymovent sy...

Страница 25: ...nnect with two hands and push it downwards TOOLS NEEDED FOR INSTALLING THE MAGNETIC GRABBER Magnetic Grabber nozzle Slotted screwdriver size 7 x 1 3 mm 0 3 x 0 05 inch or Socket Wrench size 8 mm 5 16...

Страница 26: ...Alignement mounting of hose assemby in the mounting instructions 4 Check the attachment and the the cable on the balancer 5 Spring tension must be adjusted when required see instruction 6 Check the tr...

Страница 27: ...er pre tension see page 22 2 Disconnect the saddle and reposi tion the hose The Grabber is transported out of the Station too far 1 The BLC is too long 2 The end stop is located too close to the door...

Страница 28: ...PUM_STR_091201_EN 28 300 1 5 2 23 21 25 13 SPARE PARTS See separate SDCH manual See separate Balancer manual 31 MAN_MAG_STR_TUV_SUD_180517 2_EN...

Страница 29: ...PUM_STR_091201_EN 29 300 26 28 29 27 30 15 12 14 7 18a 18 16 20 12 15a MAN_MAG_STR_TUV_SUD_180517 2_EN 13 SPARE PARTS...

Страница 30: ...mm single 8142 1011 1 Sidebrace L 6 ft 1800 mm single 15a 8145 1011 1 Sidebraces w clamp L 20 in 500 mm double 8146 1011 1 Sidebraces w clamp L 30 in 750 mm double 8147 1011 1 Sidebraces w clamp L 6 f...

Страница 31: ...PUM_STR_091201_EN 31 300 MAN_MAG_STR_TUV_SUD_180517 2_EN...

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