Pilous ARG 300 DCT CF-NC automat Скачать руководство пользователя страница 9 | Manualshive

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Replacement, Tensioning and Adjustment of the Saw Blade

A timely replacement of the saw blade is needed to achieve good cutting performance, surface finish quality and compliance with
workpiece dimensions. Blunt saw blades cause high consumption of electrical power, scarf cuts and rough cutting surfaces. One of
the decisive factors affecting the quality of the cut and the life of the cutting tool is the correct and sufficient saw blade tension.

HYDRAULIC CYLINDER TENSIONING (accessories to ARG 520)

0 mm

TENSIONING WHEEL

SPOKE TENSIONING

WHEEL TILTING SCREW

WHEEL TILTING SCREW

FIXATION SCREW

approx 0,5-3 mm

CORRECT SAW

BLADE GUIDANCE

WRONG SAW

BLADE GUIDANCE

WHEEL TILTING SCREW

TENSION

THE SCREW

LOOSEN

THE SCREW

SAW BLADE

RELEASE

SAW BLADE

TENSIONING

CONTROL POINT

BLADE GUIDANCE

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Содержание ARG 300 DCT CF-NC automat

Страница 1: ...G 300 DCT CF NC automat ARG 330 CF NC automat ARG 330 DC CF NC automat ARG 520 DC CF NC automat 2 PART INSTRUCTION MANUAL Pilous p sov pily spol s r o elezn 9 619 00 Brno Czech Republic tel 00 420 543...

Страница 2: ......

Страница 3: ...pressure is selecting the correct saw blade velocity and the optimum size of the saw blade teeth 1 2 3 4 4 3 Saw Blade Feed Pressure Control This system ensures the coordination of the cutting pressur...

Страница 4: ...itted with a system that opens both jaws simultaneously 3 8 mm Release the locking handle and pull the hydraulic cylinder with moveable jaws up to the distance of 3 8 mm from the material Lock the han...

Страница 5: ...REW right at the movable clamping jaw up to a point where you feel that the screw through a supporting ball rested on the bar that pushes to the dovetail In this position tighten the screw with an M8...

Страница 6: ...e of motion of the feeding vice and its feeding length auxiliary roller 4 5 Removal of Protective Covers Caution You can remove the protective covers only if the POWER SWITCH is turned off and secured...

Страница 7: ...l releasing of the control valve descend the arm to about 70 mm above the fixed jaw of the vice Lock the CONTROL VALVE to prevent further descent of the arm Close the vice so that the cover of the fro...

Страница 8: ...nd switch and it corresponds to the measurement reset see section 4 1 SETTING CALIBRATION THE ARM UPLIFT HEIGHT MEASUREMENT Adjustment is carried out via the lower position end switch placed on the co...

Страница 9: ...ng surfaces One of the decisive factors affecting the quality of the cut and the life of the cutting tool is the correct and sufficient saw blade tension HYDRAULIC CYLINDER TENSIONING accessories to A...

Страница 10: ...in such a manner that the saw blade surface is parallel to the surface of hardened steel blade guides with a minimum play clearance between the plates and the blade Guide Head Setting Procedure Follow...

Страница 11: ...pe Caution While replacing the saw blade tighten and after fitting the saw blade release again the bolts to press down the hardened steel blade guides before shifting out the saw blade from the guide...

Страница 12: ...REWS CONTROL HEAD SCREW LOOSENING THE BLADE GRIP GUIDE HEAD BOLTS BOLTS OF FIXED HARDENED STEEL BLADE GUIDES CONTROL SYSTEM BEARINGS CONTROL SYSTEM ROLLER FLOATING HARDENED STEEL BLADE GUIDES LINER BO...

Страница 13: ...ol cylinder liner so that the bearing axis is perpendicular to the saw blade Make sure that all bolt connections are tight Unscrew the guide heads from the fixture Fit the saw blade on the wheels chec...

Страница 14: ...e pressure while turning it to the right increases the pressure see picture The specified pressure is shown on the pressure gauge If the pressure is set below a clamping force smaller than 13 15 bar t...

Страница 15: ...e pump switches on and off when the saw blade drive is started or shut down The pump can be started during the machine cleaning and also when the saw blade or the hydraulic unit is off Activate the ma...

Страница 16: ...position see Section 4 1 4 so that the saw blade is located above the cut material Stop lifting In case the saw blade is now too high above the material you can adjust this height the following way 9...

Страница 17: ...dual for short pieces return for longer pieces and then confirm the whole series see Section 4 1 5 To exit the screen press the ESC button For further assistance with filling in of the height of the c...

Страница 18: ...manufacturer s instructions The first lubrication with lithium soap based grease class NGLI 2 is applied during the assembly Spiral spring covers of the ball screw have to be periodically cleaned fro...

Страница 19: ...6 4 3 ARG 520 DC CF NC Lubrication points in 6 4 2 Lubrication points in ARG 300 CF NC ARG 330 CF NC ARG 300 DCT CF NC ARG 330 DC CF NC...

Страница 20: ...It follows that the following principles must be taken into account for installation and operation of hydraulic circuits keep the machine clean sprinkle the leaked oil with wood chips or VAPEX absorb...

Страница 21: ...its ageing Chemical additives reduce the foaming quality The foaming quality can be very substantially affected by the hydraulic system design tank design air suction Requirements for Liquid Propertie...

Страница 22: ...recommended by the equipment manufacturer can be filled in Never refill directly from barrels Always use a filter unit with filters with a mesh density lower than 25 m Using filters with contaminatio...

Страница 23: ...he workpiece The blade cuts under Saw blade cracking between teeth Saw blade cracking on the face The feed to cut is not constant sinks The arm descends even when the relief valve is closed The arm do...

Страница 24: ...le press the right RESET button again In the window above the RESET button RESET appears 6 run hAlt if such attempt to reset the servo converter fails the fault is unresettable and you have to switch...

Страница 25: ...ill finish the cycle After deleting the window with the failure report if the failure cause has not been deleted as well the failure will remain recorded in the failure list as active marked in red op...

Страница 26: ...plastics and fibreboards Characteristics of these saw blades include a high thermal conductivity high wear and tear resistance and thus longer life higher cutting speed less frequent saw blade replace...

Страница 27: ...l decrease by up to one third due to interrupted cutting 2 3 4 5 6 8 10 12 15 20 30 50 75 100 150 200 250 300 14 14 14 14 14 14 14 14 14 10 14 10 14 8 11 8 12 6 10 6 10 14 14 10 14 10 14 8 11 8 12 6 1...

Страница 28: ...or which the respective saw blade type is designed 8 4 Running in New Saw Blades The running in applies to new saw blades The sharp cutting edges with extremely small edge radii enable high cutting po...

Страница 29: ...2 15 25 5 70 1 90 23 25 5 76 25 190 60 450 150 300 90 230 75 230 75 190 60 450 150 Recommended blade speed m min 100 330 mm 70 90 40 70 50 70 40 60 30 60 60 80 30 40 30 50 30 40 70 30 60 30 50 30 40 3...

Страница 30: ...5 0 6 1A Chips accessories 6A A2 KM6 104 105 2 1 11 SB1 BP1 12 100 S33 22 21 21 22 21 2 1 107 22 S11 A2 106 A1 21 114 S34 A2 A1 13 14 KM5 22 3 4 110 109 111 112 117 41 42 24 23 21 22 115 34 33 100 117...

Страница 31: ...4V 0V Pe LCD panel PF1 COM AI1 10V P1 IS1 X1 132 IS2 11 12 BP4 X1 140 A1 A2 A2 A1 EV1 EV2 EV3 EV4 X1 122 X1 123 X1 124 X1 125 KA3 21 24 KA4 21 24 KA2 21 24 KA1 21 24 EV5 X1 126 KA5 21 24 X1 149 X1 141...

Страница 32: ...6828 016828 012488 001921 003896 001871 003597 021178 003597 001779 001597 001779 004197 001779 004197 001779 012712 001779 001792 001779 001597 001779 001597 001779 006674 001779 004197 013691 013490...

Страница 33: ...c unit is part of the hydraulic unit is part of the hydraulic unit is part of the hydraulic unit Name Partlist ARG 330 CF NC ARG 330 DC CF NC BP1 BP2 BP3 BP4 BP5 BP6 BP7 IS1 IS2 IS3 IS4 KM1 KM2 KM3 KM...

Страница 34: ...4197 001779 004197 001779 012712 001779 001792 001779 001597 001779 001597 001779 006674 001779 004197 013691 013490 013691 013490 013691 013490 013691 013490 013691 013490 013691 013490 002780 002781...

Страница 35: ...4T2 6T3 40 41 42 FQ5 33 34 1L1 5L3 3L2 2T1 6T3 4T2 43 45 44 KM7 1L1 5L3 3L2 2T1 4T2 6T3 46 47 48 M5 3 Chips accessories 48 47 46 PE X1 10 12 11 10 12 11 10 12 11 v 5 0 21 9 2015 FQ3 33 34 1L1 5L3 3L2...

Страница 36: ...M7 A1 A2 34 93 Chips FQ4 33 KM6 A1 34 95 A2 Brush ATV312 24VDC COM1 COM2 6 R2C Failure X1 69 X1 70 69 70 A B IRC X1 75 X1 76 75 76 A B LMIX COM0 4 85 EV5 X1 85 Lubro accessories 5 7 M221 H1 X1 94 SB5...

Страница 37: ...magnet connector Electromagnet connector Electromagnet connector Pressure switch Type Order No 016830 016830 002491 002490 002490 012488 012488 012488 016828 016828 012488 012488 017351 001921 001871...

Страница 38: ...4 MO 020 10 40 bar 68 with glyc Rad 0 100bar DVE03 S51 B5 C24 20 T1 M1 DVE03 S12 B5 C24 20 T1 M1 0166 411 031 043 cap sett 13bar 2 RV03 P 55_R_M 0 40bar CPT MD FA 1 PC08 30 0 N Pos 1 2 3 4 5 6 7 8 9 1...

Страница 39: ...B VICE 10 1 10 2 MR A B 1 4 8 2 3 5 6 7 11 12 9 14 A B T P A B T P A B T P POWER SUPPLY BASIC PARAMETERS Q 4 7 l min p 40 bar max P 0 55 kW UNIT TYPE NUMBER ORDER NUMBER OF THE UNIT S001_481_5 021406...

Страница 40: ...e can be exposed to in case of a direct eye contact with the laser bundle Danger arises during an intentional and a long look into the laser beam or when observing the beam with an optical system It i...

Страница 41: ...ID VALVE 24V DC PG 9 SOCKET DOSING PUMP COUPLING 8MM 2 5 M COAXIAL POWER CABLE METAL PROTECTION NOZZLE HEAD CAT NO 70 107 1 1 2 3 4 5 6 7 8 9 10 11 3 5 6 7 11 10 8 9 2 1 4 Oil mist venting Oil mist lu...

Страница 42: ...minute 3 pulses per minute 2 5 pulses per minute 2 pulses per minute 1 5 pulses per minute 1 pulse per minute DOSING PUMP SETTINGS Piston vacuum pump doses the lubricant accurately and under high pres...

Страница 43: ...60 CF NC includes a new movable clamping jaw and also a small clamping jaw that has to be connected onto a pre drilled cast iron fixed clamping jaw in front of the cutting line The HVP packet for the...

Страница 44: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Name Guide head moving Guide head moving Guide head fixed Guide head fixed Allen screw M5x50 SW M5x25 screw Washer 6 697 2Z bearing Exc bearing guide head small...

Страница 45: ...l Hardened steel blade guide round 6200 2Z bearing Hardened pin 10x20 Allen screw low head M6x45 Allen screw M5x16 Allen screw M6x40 Allen screw M8x16 Allen screw M8x20 Allen screw M10x40 Washer 10x16...

Страница 46: ...002108 ver 1 11 2018 Pos 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 Pos 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Name Arm 260 Back cover arm Upper cover Distance ring Tensioning system cover Tension...

Страница 47: ...Blade wheel Tensioning bolt Tensioning plate Back cover arm Triangle Clamp Cover stop rear Shaft drive Fixed rod Fixed rod Movable rod Tensioning system cover Cooling cover Blade cover fixed guide he...

Страница 48: ...le rod Tensioning system cover Cooling cap Arm cap back flange Cable cover Blade cover Fixed guide head cover Protective cover Ring spacer Tensioning washer Upper spring holder Name Spring holder mova...

Страница 49: ...20kPa 16l min 3x230V 3x400V 50Hz Hose connector tapered 3 4 8 mm PVC hose DN 8x2 T piece TS 10 Hose clamp Draincock 050 Drain hose MPVC 25x32mm Additional cooling head Neck 12 3 8 Joint part 12 Cylind...

Страница 50: ...0311 020470 020403 020469 018941 005401 001399 021035 004087 021146 Name Coolant tank Sieve Coolant tank lid Drain hose 25x320 35m Pump SAMEC AST 60 180 Hose connector 1 2 x 12 13 Drain valve Hose cla...

Страница 51: ...0 330 330 330 Pcs 1 1 1 3 1 1 1 1 1 1 1 1 Gearbox Spring pusher TL 1 5x14x60 M10 Plastic nut Brush Bearing 6001 2RS Electric motor STM 0 09 kW 1400 rpm 230 400 V 50 Hz Brush liner Brush guiding Shippi...

Страница 52: ......

Страница 53: ...r cutting primarily metal materials while the workpiece is clamped in a fixed vice and the cutting is carried out by a saw blade arm All applicable provisions the machine is in compliance with Directi...

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