11
GENERAL
Although all gas connections on the grill are leak tested at the factory prior to shipment,
a complete gas tightness check must be performed at the installation site due to
possible mishandling in shipment, or excessive pressure unknowingly being applied to
the unit. Periodically check the whole system for leaks, or immediately check if the
smell of gas is detected.
NEVER USE GRILL IF YOU SMELL GAS
.
BEFORE TESTING
1) Make sure that all packing material is removed from the grill including the
tie-down straps.
2) Do not smoke or be in proximity to open flame while leak testing.
3) Never leak test with an open flame.
4) Make a soapy solution with one part liquid detergent and one part water.
Prepare a spray bottle or use a paint brush, to apply the solution to the
connections. For the initial leak test, make sure the LP cylinder is full.
5) Grill must be leak tested outdoors in a well-ventilated area, away from ignition
sources such as gas fired or electrical appliances, and flammable materials.
6) Keep grill away from open flames and/or sparks while testing.
TO TEST
1) Make sure all grill control knobs are in the “OFF” position.
2) Make sure the regulator is connected to the LP tank tightly and that fuel hose is
away from grill pit, grease tray and heat shield.
3) Completely open LP tank valve by turning counter clockwise. If you hear a “POP”
sound, turn gas off IMMEDIATELY, as it indicates a heavy leak at a connection.
Check all your connections as detailed below and attempt again.
4) Check every connection from the LP tank up to and including the connection to
the manifold pipe assembly (the pipe that goes to the burners) by brushing or
spraying the soapy solution on the connections.
5) If soap bubbles appear, there is a leak. Turn off LP tank valve IMMEDIATELY
and retighten connections. Open LP tank valve again, and recheck.
6) If leaks cannot be stopped, DO NOT ATTEMPT TO REPAIR. Call your dealer
or our customer service center at (949) 474-3070 for help.
7) Always close the LP tank valve after leak testing by turning clockwise.
Only those parts specified by the manufacturer should be used on the grill.
Substitution will void the warranty. Do not use the grill until all connections have
been checked and do not leak.
LEAK TESTING
