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9

1) Make sure tank valve is in its full “OFF” position (turn clockwise to stop).
2) Check tank valve to assure it has proper external male threads (TYPE I 

connection per ANSI standard Z21.81).

3) Make sure all burner knobs are in their “OFF” position.

4) Remove the protective cap from LP tank valve. Always use cap and strap to cover

tank valve when tank is not in use or being transported.

5) Inspect tank valve and regulator assembly. Look for any damage or debris. Remove

any debris. Inspect hose for damage. Never attempt to use damaged or plugged

equipment. Contact your local LP gas dealer for repair.

6) When connecting regulator assembly to the valve, hand tighten nut clockwise to a

positive stop. 

Do not use a wrench to tighten

. Use of a wrench may damage quick

coupling nut and result in a hazardous condition (See figure shown below). 

7) Open tank valve fully (counter-clockwise). Use a soapy water solution to check  

all connections for leaks before attempting to light grill. If a leak is found, turn 
tank valve off and do not use grill until a local LP gas dealer can make repairs.

BEFORE LIGHTING GRILL, BE CERTAIN THAT HOSE DOES NOT COME IN CONTACT 

WITH LOWER GRILL HOUSING, GREASE TRAY OR HEAT SHIELD.

OPD  HAND  WHEEL

O PE

N

g

C LOS

E

GAS CONNECTION

A word about your cylinder with a “QCC” and “OPD”
and the flow limiting device.  All of our grills are 
designed to be used with a LP gas cylinder that is 
equipped with the “QCC-1” Quick Closing Coupler 
system.  The QCC system uses features that will 
help insure your family’s safety when using your grill.  
Here is what the QCC is designed to accomplish: 

1.

Gas will not flow to the appliance unless a positive connection is made from the LP regulator to 
the cylinder.  Be sure to tighten the hand wheel on the regulator but do not over tighten or use a 
wrench on the hand wheel.

2.

In the event or a fire or heat between 240 and 300 degrees Fahrenheit, a thermal shut off will 
shut the flow of gas from the tank to the grill.

3.

When activated, a “Flow Limiting Device” will limit the flow of gas to 10 cubic feet per hour and 
you will see only a very small flame.  The system is indicating that you have a leak in the 
system.

4.

The “OPD” feature is the Overfill Protection Device which allows your cylinder to be filled to a 
predetermined level (about 90%) so as to not allow the gas to expand beyond a safe level 
inside they cylinder after refilling or if the fuel expands inside the cylinder when the tank 
becomes warmer.

It is imperative that all knobs on the grill be in the “OFF” position when opening the valve on the 

cylinder.  If they are left in the “ON” position and you open the tank, the Flow Limiting Device 
will activate and not allow adequate gas to flow to the burners. Remember to always turn all 
knobs to “OFF” and turn tank off when not in use.  Store cylinders outdoors in a well ventilated 
area.

OPD 
HANDWHEEL

Содержание PG-40400S0L

Страница 1: ...TM FOR OUTDOOR USE ONLY H40 SERIES GAS BBQ GRILL USER S MANUAL MODEL NUMBER PG 40400S0L ITEM NUMBER PGS H40PSB Copyright October 2010 AEI Corporation...

Страница 2: ...uctions are not properly followed YOU MUST READ THIS OWNER S GUIDE BEFORE OPERATING YOUR GAS GRILL DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames 3 Open lid 4 If...

Страница 3: ...chemicals known to the State of California to cause cancer birth defects and other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of Californ...

Страница 4: ...NECTION AND PROPANE HOSE SAFETY NOTICE PAGE 8 GAS CONNECTION PAGE 8 LEAK TESTING PAGE 11 SAFETY TIPS PAGE 12 FINAL INSTALLATION CHECK LIST PAGE 12 GRILL LIGHTING INSTRUCTION PAGE 13 OPERATING INSTRUCT...

Страница 5: ...contact AEI Corporation at 949 474 3070 Do not attempt to convert this grill unless you have a factory designed conversion kit The installation of this appliance must conform with local codes or in th...

Страница 6: ...CASTER WHEEL WITH BRAKE 70925 2 70925 2 26 LP HOSE AND REGULATOR COMBO 70926 1 70926 1 26S HOSE ONLY FOR SIDE BURNER N A 75926 1 27 CART BACK PANELT 73927 1 74927 1 28 CART DOOR STIFF BRACKET 73928 1...

Страница 7: ...s and component materials at any time without notice Please check with your PGS dealer or AEI Corporation if you have any specific questions or concerns Please note Below drawing is of the H40 grill w...

Страница 8: ...agon Allen wrench provided The following hardware bag is attached in left of warming rack packing foam ASSEMBLY INSTRUCTIONS STEP I Carefully remove carton using caution to not scar grill with knife o...

Страница 9: ...A which hold side burner in place remove side burner to allow side valve to be mounted 5 From underneath side shelf place side burner valve steam to through opening on front of side burner control pan...

Страница 10: ...ATE IF LEAK IS PRESENT Follow leak testing and correction procedure on page 11 NEVER allow more than 10 pounds to be on the side burner assembly as additional weight could make entire grill less stabl...

Страница 11: ...it may be purchase separately Remove all packing materials including tie down straps Safety Notice When you move or change the regulator make sure the regulator hose is in the fixed ring as the figure...

Страница 12: ...r Regulator 2 Measurement 12 diameter 18 tall 3 Maximum Capacity 20 lbs or 4 6 U S gallons or 9kg 4 Gas type I3 Butane 28 30mbar Propane 37mbarI3B P 30 LPG 28 30mbar 5 Constructed and marked in accord...

Страница 13: ...l of our grills are designed to be used with a LP gas cylinder that is equipped with the QCC 1 Quick Closing Coupler system The QCC system uses features that will help insure your family s safety when...

Страница 14: ...nk is dangerous because surplus gas may leak from safety relief valve The safety relief valve on a LP tank could activate to release gas and cause a fire The spare LP tank must have protective safety...

Страница 15: ...away from open flames and or sparks while testing TO TEST 1 Make sure all grill control knobs are in the OFF position 2 Make sure the regulator is connected to the LP tank tightly and that fuel hose i...

Страница 16: ...MUST HAVE A SAFETY CAP 9 NEVER LEAVE A LP TANK IN A RECREATIONAL VEHICLE OR BOAT WHICH MAY BECOME OVERHEATED BY THE SUN 10 DO NOT STORE LP TANK IN OR NEAR AN AREA WHERE CHILDREN PLAY 11 FOR ANY OTHER...

Страница 17: ...ing Do on lean over grill while lighting 4 Push and turn any control knob slowly to HI position The built in igniter will click and spark simultaneously to light the pilot and burner in sequence If bu...

Страница 18: ...ll yellow tips with no excessive noise or lifting If any of these conditions exist call our customer service line If the flame is yellow it indicates insufficient air If the flame is noisy and tends t...

Страница 19: ...lways turn off the LP tank completely and detach from the grill before moving Never use your gas grill on a BOAT RECREATIONAL or other VEHICLE Never place more than 10 pounds on side shelf or side bur...

Страница 20: ...ING ELECTRICAL GROUNDING INSTRUCTIONS An optional rotisserie kit is equipped with a motor with a three prong grounding plug and should be plugged directly into a properly grounded three prong receptac...

Страница 21: ...en Pieces 2 1 2 lb to LO 34 45 minutes Preheat grill for ten minutes 5 lb Serves grill chicken until juices run clear 4 to 8 people turn frequently brush with sauce during last 15 minutes if desired 1...

Страница 22: ...t on and unattended 4 DO NOT USE flammable oil in pot or pan 5 DO NOT ALLOW CHILDREN TO PLAY AROUND GRILL AT ANY TIME PARTICULARLY WHEN SIDE BURNER IS IN USE 6 DO NOT HAVE GRILL OR SIDE BURNER ON WHEN...

Страница 23: ...n Specks of grease can gather on the surfaces of the stainless steel and bake onto the surface and give the appearance of rust Use an abrasive pad in conjunction with a stainless steel cleaner to remo...

Страница 24: ...remove orifice clean out and reinstall page 16 Control knobs were in ON position Turn off all knobs wait 5 minutes and try again Coupling Regulator to Tank not tight Make sure regulator is securely t...

Страница 25: ...he control panel TURN OFF GRILL IMMEDIATELY at tank clean out burners and burner orifices Use a PGS grill cover when grill is stored for an extended period WHEN TO LOOK FOR SPIDERS Inspect the burners...

Страница 26: ...less Steel Parts 2 Years LIMITATION OF REMEDIES AND LIABILITY We shall not be liable for any incidental or consequential damages for breach of any express or implied warranty on its Product Except to...

Страница 27: ...State ___ Zip Code _________ Email Address _____________________ Phone ____ ____ _______ Product Model ______________ Date of Purchase ____ ____ ____ Retail Store Location of Purchase _______________...

Страница 28: ...PGS Grills Proudly Manufactured by AEI CORPORATION 2641 Du Bridge Ave Irvine CA USA 92606 949 474 3070 fax 949 474 0559 www pgscorp com or www aeigrillsandheaters com...

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