In order to achieve safe riding, good performance and reduce pollution, please execute the following
recommended maintenance table base upon average driving condition. Driving in unusual dusty areas,
require more frequent servicing.
1. BR-500 periodical maintenance table:
MONTHS/DISTANCE(IN KM)FOR CHECKING
Item
Checking Content
1 or
1000
km
6 or
3000k
12 or
6000k
9 or
9000k
24 or
12000k
36 or
18000k
48 or
24000k
* Engine oil level check Check when engine is cold
I
Inspect it per 1,000km
* Engine oil
Replace 1,500cc when without
replace Oil filter.
Replace 1,700cc when replace
Oil filter together
R
Replace it per 3,000km
* Oil Filter
Replace
R
Replace it per 6,000km
* Air filter
Replace it if required
I
I
R
I
R
R
R
* Engine Gear oil
Replace with 250 cc
R
R
R
R
R
* Transmission Gear oil Replace with 750 cc
R
R
R
R
R
Brake performance
Leaking and function check
I
I
I
I
I
I
I
Brake oil, disk, pad,
hose, master cylinder
Leaking and worn -out check or
replace it if necessary
I
I
I
I
I
I
I
Cooling water, radiator,
hose
Leaking check and clean the
radiator if necessary
I
I
I
I
I
I
I
* Clutch linings
Check or replace it if necessary
I
I
I
I
I
I
Tires
Worn-out check or replace it if
necessary
I
I
I
I
I
I
* Wheel bearing
Fasten tightly if loosen
I
I
I
I
I
I
* Driving CV joint
Lubricate & check the slack
I
I
C,A,L
I
C,A,L
I
C,A,L
* Chassis suspension
arm, spindle
Check looseness. Add grease if
required
I
I
C,A,L
I
C,A,L
I
C,A,L
* Steering joint & rod
Check looseness. Adjust it if
required
I
I
I
* Absorber
Leaking and function check
I
I
I
I
Parking
Function check or replace it if
required
I
I
I
I
I
I
I
Nuts, bolts, fasteners
Tighten it if required
I
I
I
I
I
I
I
Battery
Recharge the battery it required.
Clear the poles.
I
I
I
I
I
I
I
* Valve gap
When engine is cool :
BR-500: 0.15mm for IN
0.15mm for EX
Check and Adjust it when necessary
Spark plug
Clear or replace if required
I
I
I
I
I
I
* V belt
Worn out check or replace if
necessary.
I
P
R
I
R
* Fuel feeding system
Crack and blockage check.
Replace it if necessary.
I
I
I
* Engine idle speed
1500±50 rpm
A
A
A
A
A
A
A
* EMS check
Check and reset the system
referring to EMS inspection
A
A
A
A
A
A
A
P.3-2
PGO BR-500 ENGINE
Maintenance
Содержание BR-500
Страница 1: ......
Страница 2: ...INDEX OF TOPICS TIME CHART 12 ...
Страница 13: ......
Страница 14: ...INDEX OF TOPICS PRIOR TO DELIVERY 11 ...
Страница 15: ......
Страница 16: ......
Страница 17: ......
Страница 33: ...PGO BR 500 ENGINE P 10 14 Automatic Transmission ...
Страница 59: ...PGO BR 500 ENGINE P 10 40 Flywheel Cover ...
Страница 61: ... Check that the blow by circuit reed closes properly PGO BR 500 ENGINE P 10 42 Flywheel Cover ...
Страница 65: ...PGO BR 500 ENGINE P 10 46 Flywheel Cover ...
Страница 67: ...PGO BR 500 ENGINE P 10 48 Flywheel Cover ...
Страница 240: ...INDEX OF TOPICS BRAKING SYSTEM 8 ...
Страница 245: ...INDEX OF TOPICS STEERING WHEEL AND SUSPENSIONS 7 ...
Страница 250: ...INDEX OF TOPICS VEHICLE ENGINE 6 ...
Страница 253: ...INDEX OF TOPICS VEHICLE ENGINE 6 ...
Страница 257: ...Transmission Gear box explosive diagram P 6 5 ...
Страница 258: ...P 6 6 ...
Страница 259: ...INDEX OF TOPICS ELECTRIC SYSTEM 5 ...
Страница 272: ...PGO BR 500 ENGINE P 5 14 ...
Страница 273: ...INDEX OF TOPICS COOLING SYSTEM 4 ...
Страница 281: ...INDEX OF TOPICS MAINTENANCE 3 ...
Страница 303: ...INDEX OF TOPICS OPERATION 2 ...
Страница 318: ...INDEX OF TOPICS CHARACTERISTICS 1 ...