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Mixing Pump RITMO XL FU 230V Overview – Operation

Maintenance

2019-12-11

Fig. 101: Pressure switch

Switch
compressor on

Switch
compressor off

Compressor

2.4 bar

3.2 bar

See PFT air compressor DELTA 2 230V with pressure switch
off

Article number of operating instructions: 00 19 96 67

41.10 Safety valve air compressor

Fig. 102: Safety valve



Check, if the safety valve at the air compressor opens
against a completely closed air circuit at 4.0 bar.

41.11 Measures after maintenance

After completion of maintenance jobs, perform the following
steps before activation:

1. Check to ensure that all the loosened screw

connections are stable.

2. Check whether all the safety devices and covers

removed earlier are re-installed properly.

3. Ensure that all the used tools, materials and other

equipment have been removed from the work area.

4. Clean the work area and remove possible discharged

substances such as e.g., liquids, processing material
etc.

5. Ensure that all safety devices of the system function

smoothly.

Содержание RITMO XL FU

Страница 1: ...Pump RITMO XL FU 230V Overview Operation Article number of operating instructions 00 23 52 02 Article number of parts list machine 00 19 78 19 Article number of parts list machine 00 27 14 54 60Hz Pl...

Страница 2: ...9 12 11 Knauf PFT GmbH Co KG Postfach 60 97343 Iphofen Einersheimer Stra e 53 97346 Iphofen Germany Tel 49 0 93 23 31 760 Fax 49 0 0 93 23 31 770 Technical hotline 49 9323 31 1818 info pft net www pft...

Страница 3: ...pressor K2 pressure switch off 16 11 3 Undercarriage with compressor and control cabinet 17 12 Connections 17 12 1 Connections of water and air 17 12 2 Connection of material hose 17 13 Overview of co...

Страница 4: ...bleshooting 39 37 1 Reaction in the event of faults 39 37 2 Fault displays 40 37 3 Faults 40 37 4 Safety 40 37 5 Faults table 41 37 6 Signs for hose blockages 43 37 7 Causes for this can be 43 37 8 Ea...

Страница 5: ...t trapping sieve 56 41 8 Setting value pressure switch water 56 41 9 Setting value pressure switch air 56 41 10 Safety valve air compressor 57 41 11 Measures after maintenance 57 42 Dismantling 58 42...

Страница 6: ...or Directive 2000 14 EC Internal production control as per article 14 paragraph 2 in connection with annex V This declaration only refers to the machine in the state in which it has been placed on the...

Страница 7: ...ts or if any other defects are detected that compromise a safe operation the supervisor has to be informed immediately In case of defects that cause harm to persons the operation of the construction m...

Страница 8: ...asily by the personnel If the device is handed over to a third party please hand over the operating instructions document too The figures in this operating instructions document are not necessarily ma...

Страница 9: ...Mixing Pump RITMO XL FU 230V Overview Operation Spare part lists 2019 12 11 9 4 Spare part lists You can find spare part lists for the machine in the Internet under www pft net 1 2 3...

Страница 10: ...Mixing Pump RITMO XL FU 230V Overview Operation Accessories 10 2019 12 11 5 Accessories For recommended accessories equipment see PFT Machine and Equipment Catalogue or www pft net...

Страница 11: ...mm Width 700 mm Height 1510 mm Individual weights Data Value Unit Weight of pump motor with material container and pump complete 91 kg Weight of undercarriage with compressor 105 kg Weight of control...

Страница 12: ...alue Unit Voltage AC 50 Hz 230 V Voltage AC 60 Hz 230 V Current intake maximum 16 A Current intake maximum 26 A Power intake maximum 5 kW Power intake maximum 7 15 kW Fuse Min 1 x 16 A Fuse Min 3 x 32...

Страница 13: ...Standard value depending on pumping height pump condition and design mortar quality composition and consistency 6 6Performance values Pump capacity D7 2 5 Data Value Unit Approx pumping capacity 24 l...

Страница 14: ...late contains the following information Manufacturer Type Year of manufacture Machine number Permissible operating pressure 9 Quality Control sticker Fig 4 Quality Control sticker The following detail...

Страница 15: ...ared motor 3 Handle 4 Plastic side lining 5 Wheel with steel rim 6 Water removal valve 7 Compressed air from air compressor to spraying gun 8 Water inlet water connection from water supply line 9 Wate...

Страница 16: ...tion 11 1 Mixing tube with material container Fig 7 Material container module The mixing pump PFT RTIMO XL consists of the following main components Mixing tube with material container pump and geared...

Страница 17: ...carriage with control cabinet 12 Connections 12 1 Connections of water and air Fig 10 Connection water and air 1 Water extraction 1 2 Connection of air to spraying device 2 3 Connection of water from...

Страница 18: ...witch Release pump reverse flow 8 Motor speed material volume 9 Pushbutton upstream water flow 10 Selector switch Compressor ON OFF 11 Sight glass for frequency converter 12 Connection for air compres...

Страница 19: ...Selector switch left momentary contact The pump motor runs backwards thus the pump is relaxed while all other functions are locked 15 2 Selector switch pressure booster pump Fig 17 Operating modes wa...

Страница 20: ...ed for cleaning Fig 19 ROTOQUIRL Complete ROTOQUIRL II with 35x coupling Article No 20 11 84 00 Remixer for better inclusion and mixing of the material Direct drive through the pin of the rotor Conten...

Страница 21: ...on the flow properties of the material Fluids priming materials colours etc have good flow properties The material hose lengths must be shortened if the operating pressure exceeds 20 25 bar To avoid...

Страница 22: ...ols and instructions on the package Use only the provided lifting positions Remove the packages only just before installation Floating loads WARNING Danger to life from floating loads While lifting lo...

Страница 23: ...ransport documents or on the delivery receipt of the transport agency NOTE Complain about each defect as soon as it is detected Damage claims can be filed only within the valid complaint periods 21 3...

Страница 24: ...must be authorized to operate the crane Remove all loose parts 1 in the machine Tying 1 Tie ropes or belts at all 4 crane lugs 2 2 Ensure that the package is suspended straight if necessary observe e...

Страница 25: ...do not destroy the packaging and remove it only just before installation Handling packaging materials If no return agreement was signed for the packaging separate the materials according to type and s...

Страница 26: ...alled and functioning properly Never disable safety devices during operation Pay attention to cleanliness in the work area Components and tools lying loosely on each other or lying scattered are accid...

Страница 27: ...rce with permissible FI circuit breaker 30mA RCD Residual Current operated Device Type B sensitive to all current types for the operation of frequency converters 24 2 Connection of power supply 230V 3...

Страница 28: ...nnect water hose and water inlet 3 8 Remove water hose 4 from mixing tube NOTE Use clean water free of solids only The minimum pressure when the machine is running is 2 5 bar NOTE Never allow the pump...

Страница 29: ...r supply button 4 At the same time regulate the amount of water you expect to use the needle valve 3 5 Regulate presumable water volume at needle valve 3 Can be viewed at the cone in the sight glass o...

Страница 30: ...pressure manometer DANGER Too high operating pressure Machine components can bounce uncontrollably and injure the operator Hence Do not operate the machine without a mortar pressure manometer Use onl...

Страница 31: ...s in operation Switch off the main switch before opening and disconnect power supply NOTE Feed the mixing pump RITMO XL only with material To do this pull out the dummy connector or switch off machine...

Страница 32: ...301 Consistency checking tube 25M section 30 2 Machine flying start Fig 48 Switching on 1 Turn main switch 1 to position I 2 Close the control circuit by inserting the dummy connector 2 in the control...

Страница 33: ...ortar hoses check mortar pressure gauge The mix could burst out under pressure and result in serious injuries especially injuries to the eyes Torn off hoses can beat about and injure bystanders 31 2 C...

Страница 34: ...t the air tap 3 is connected to the spraying gun 3 Connect the spraying gun 2 at the mortar hose 4 33 Applying mortar DANGER Danger of injury through mortar discharge Released mortar can cause injurie...

Страница 35: ...e material mixes on the surface to be sprayed we recommend application on wall surfaces from top to bottom If the water quantity is too little even mixing and spraying is no longer guaranteed blockage...

Страница 36: ...of longer interruption of work break 1 Fig 59 Closing the air tap Fig 60 Switching off 1 Close air tap 1 2 Switch off the machine 3 Press the red push button 2 control voltage OFF 33 5 Switch off air...

Страница 37: ...1 Turn the main switch to position 0 2 Secure the main switch against reactivation 3 Inform responsible person at the operational site 4 If necessary call for medical assistance and fire brigade 5 Re...

Страница 38: ...n open in an uncontrolled manner and injure the operator Open machine only when the pressure is at 0 bar DANGER Risk of injury from discharged mortar Discharged mortar may lead to injuries to eyes and...

Страница 39: ...of a longer power cut the RITMO XL and the material hoses have to be cleaned immediately 37 Work on troubleshooting 37 1 Reaction in the event of faults The following strictly applies 1 In the event o...

Страница 40: ...enance intervals in accordance with the actual load In the event of faults that cannot be rectified by means of the following notes kindly contact the dealer 37 4 Safety Protective gear The following...

Страница 41: ...erator Air safety switch displaced Adjust air safety switch Service mechanic Air compressor not switched on Switch on air compressor Operator Machine does not run material Too thick material in hopper...

Страница 42: ...er Operator Material forms clumps and narrows the mixing tube inlet Add more water or clean or replace mixing coil Operator Material in mixing tube has become wet Clear mixing tube dry it and then sta...

Страница 43: ...w water volume Increase water supply during start Operator Motor circuit breaker of pump motor has tripped Reactivate circuit breaker Service mechanic Overload due to thickened material in hopper Clea...

Страница 44: ...nder pressure and cause injuries particularly to the eyes Persons commissioned with the cleaning of clogged hoses have to wear personal protective equipment protective goggles gloves for safety reason...

Страница 45: ...auge if the mortar pressure has lowered to 0 bar 10 Turn the main switch 1 to position 0 38 3 Blockage does not dislodge 2 1 Fig 70 Mortar pressure gauge DANGER Overpressure on the machine When openin...

Страница 46: ...ket 2 in the opposite direction 3 Turn main switch 1 to position I 4 Turn the selector switch for the water pump 3 to position I 5 Turn the selector switch for the air compressor 4 to position I 6 Pre...

Страница 47: ...3 Decouple mortar hose Fig 74 Mortar pressure to 0 bar 1 Check at the mortar pressure gauge 1 if the mortar pressure is at 0 bar DANGER Overpressure on the machine When opening machine parts they can...

Страница 48: ...8 In case of strong soiling repeat this process 9 Clear the air nozzle tube 7 using a round file 10 Switch on the compressor and purge the air nozzle tube 11 Reassemble the spraying gun 39 5 Remove t...

Страница 49: ...e mixing tube cleaner 1 with the scraper in the downward direction 3 2 4 Fig 81 Seat of the cleaning shaft NOTE While inserting the cleaning shaft ensure that the cleaning shaft 2 is in the head of th...

Страница 50: ...or tilt flange and tilt the motor 12 Take out the mixing tube cleaner with the cleaner shaft 13 Deposit the mixing tube cleaner and cleaner shaft in the lug 39 9 Cleaning the hopper The inside of the...

Страница 51: ...res against danger of frost CAUTION Damage due to frost Water that expands inside the machine during frosting can damage it seriously Perform the following steps if the machine is out of operation due...

Страница 52: ...ection 1 and water connection 2 Fig 92 Blowing water fitting dry 2 Set main switch 3 to position I 3 Press the green pushbutton 4 Control voltage ON 4 Activate air compressor 5 5 Press water upstream...

Страница 53: ...severe injuries or considerable property damage Therefore Ensure order and safety at the assembly site Loose stacked components or components lying about can cause accidents If components were removed...

Страница 54: ...lus grease at all greasing points that are lubricated manually and dispose of in accordance with the local applicable regulations Collect replaced oil in suitable containers and dispose of in accordan...

Страница 55: ...5 0 and 6 0 2 Take out filter frame 3 0 3 Blow through the filter from the inside to the outside or tap it 4 Replace the filter in case of heavy contamination 5 Insert filter frame and screw back on...

Страница 56: ...sieve 2 1 Fig 98 Dirt trapping sieve 1 Unscrew the sealing bolt 1 of the pressure reducing valve 2 Take out dirt trapping sieve 2 and clean once every two weeks 3 Replace dirt trapping sieve if there...

Страница 57: ...st a completely closed air circuit at 4 0 bar 41 11 Measures after maintenance After completion of maintenance jobs perform the following steps before activation 1 Check to ensure that all the loosene...

Страница 58: ...ent free space before starting work Handle open sharp edged components carefully Pay attention to cleanliness and order at the workplace Components and tools lying loosely on each other or lying scatt...

Страница 59: ...ining processing materials and dispose of them in an environment friendly manner 42 3 Disposal Recycle the dismantled components if no return or disposal agreement was signed Scrap metals Recycle plas...

Страница 60: ...pump driver Protective grid Is the protective grid still even Undercarriage Check all welded seams Undercarriage Check that all screw connections have stable seats Undercarriage Check for delay Stabil...

Страница 61: ...supply 27 Connection of water supply 28 Connection values 11 Connections 17 Connections of water and air 17 Covers 20 Decouple mortar hose 47 Default of water flow volume 29 Dimension sheet 14 Dirt tr...

Страница 62: ...of blockages in the hose 44 Remove connection cable 53 Remove the water hose 48 Safety 40 53 58 Safety 25 Safety instructions for transport 22 Safety rules 22 Safety valve air compressor 57 Secure aga...

Страница 63: ...Mixing Pump RITMO XL FU 230V Overview Operation Index 2019 12 11 63...

Страница 64: ...n Index 64 2019 12 11 PFT THE FLOW OF PRODUCTIVITY Knauf PFT GmbH Co KG Postfach 60 97343 Iphofen Einersheimer Stra e 53 97346 Iphofen Germany Telephone 49 9323 31 760 Fax 49 9323 31 770 Technical hot...

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