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Electronic for proportional DC valves
Series PWDXXA-40X

Operation Manual

PWDXXA-40X_20 5715-677 UK.indd 26.01.17

Parker Hannifin Corporation

Hydraulics Group

Parker Hannifin Corporation

Hydraulics Group

How can the functionality of the control loop 
be achieved?
At first you should set off the control loop (set pa-
rameter E2 to value 0 = open loop and transmit to 
the electronic) and cause the pressure via manual 
control to the middle of the system pressure. Next 
adjust the control coefficients as described in chap-
ter “Simple tuning of a pressure control loop” (P16 
at 10%) as well as the parameter E2 at 2 = external 
closed loop and transmit to the electronic. If this 
results in a jump of the pressure into its minimum 
or maximum final value, the polarities are incor-
rect. Access the parameter P12 = feedback signal 
polarity, change the value and transmit the data. By 
now the pressure should be adjustable and must 
remain on its value when you switch on the closed 
loop control via parameter E2. The next task will 
be to preset the pressue command and monitor 
the pressure behavior. If the pressure even tough 
is running in closed loop mode, the behavior of the 
pressure rise and fall is not as required, it is neces-
sary to change the polarities of both command and 
feedback signal via the parameters P11 and P12. 
The control loop should now be running as desired, 
you can continue with tuning of the loop.

Tuning of the closed loop control
1. Create a suitable tuning test profile – otherwise 

it may be difficult for you to tell how good the 
system response is (the test profile may also be 
generated by an up-stream electronic module 
PZD00A-40X). The test profile should start caus-
ing the system from the circulation pressure with 
the desired maximum acceleration and velocity 
to the required final pressure. At the final pres-
sure the system should remain for a while, that 
will give you enough time to watch the pressure 
value to see if it oscillates or remains stationary. 
This should be followed by returning of the pres-
sue to the start value, where the stationary value 
may also be evaluated.

2. Check once more to be sure that P17 and P18 

are set to zero.

3. Adjust P16 to a low value, i.e. 10 %, and run the 

system using the test profile. Observe the result 
of the test. There are three possible outcomes:

•  The pressure oscillates continuously
  Stop the system quickly. Reduce the P16-value 

to ½ of the initial guess, and try again.

•  The pressure overshoots, but stops after one  

or two oscillations

  Reduce the P16-value to ¾ of the initial guess, 

and try again.

•  The pressure reaches the commanded value  

with no overshoot

  The system is usable with the estimated value 

of P-gain. You should experiment with stepwise 
increasing of the P16-value to see how high a 
value the system will tolerate. Accuracy and 
response are improved by high values, but do 
not allow permanent oscillation!

4. You have now completed the basic tuning for 

your control loop. The next step is to test the 
performance of the system to see if it meets 
your requirements. If not, the electronics has 
additional control features that may be used to 
improve performance, as explained below. 

Содержание PWD Series

Страница 1: ...0X Design 20 Electronic for Proportional DC Valves Parker Hannifin Manufacturing Germany GmbH Co KG Hydraulic Controls Division Europe Gutenbergstr 38 41564 Kaarst Germany Tel 49 181 99 44 43 0 E mail...

Страница 2: ...ting is solely responsible for making the final selection of the system and components and assuring that all performance endurance maintenance safety and warning requirements of the application are me...

Страница 3: ...rtant details 8 3 1 Intended usage 8 3 2 Common instructions 8 3 3 Liability 8 3 4 Storage 8 4 Mounting Installation 9 4 1 Scope of supply 9 4 2 Mounting 9 4 3 Operation limits 9 4 4 Electrical connec...

Страница 4: ...r Hannifin Corporation Hydraulics Group 1 Introduction 1 1 Front view dimensions Position control universal Electronic module for DC valves Design series Amplifier Min Max adjustment accel decel ramps...

Страница 5: ...neces sary functions for the optimal operation of pro portional directional control valves with position sensor The most important features are digital circuit design parametrizable control as positi...

Страница 6: ...oid output off 3 8 mA solenoid output on acc NAMUR NE43 Input signal resolution 0 025 Differential input voltage max V 30 for terminals 5 and 6 against PE terminal 8 11 for terminals 5 and 6 against 0...

Страница 7: ...7 Electronic for proportional DC valves Series PWDXXA 40X Operation Manual PWDXXA 40X_20 5715 677 UK indd 26 01 17 Parker Hannifin Corporation Hydraulics Group 1 7 Signal flow diagram...

Страница 8: ...contamination atmospheric exposure and mechanical damages 2 Safety instructions Please read the operation manual before installa tion startup service repair or stocking Paying no attention may result...

Страница 9: ...y and the supplier 4 2 Mounting Compare electronics type located on the name plate with part list resp circuit diagram The module may be mounted in any direction The module has to be mounted within a...

Страница 10: ...ne frame The earth ground wire from terminal 8 as well as the cable shields have to be tied to the protective earth terminal within the control unit It is necessary to use a low ohmic potential connec...

Страница 11: ...enable function represents no safety arrangement against unwanted valve opera tion in terms of rules for accident prevention To block the valve function under all condi tions more advanced steps are...

Страница 12: ...ndi tion as breakdown information This means the presence of an evaluable failure informa tion if the input signal line is interrupted In this case the solenoid output will be switched off The output...

Страница 13: ...optional comparator output A voltage information representing the feedback signal i e the valve stroke is available from the terminals 7 and 13 Herewith a voltage span of 10 V 0 10 V means 100 0 100 f...

Страница 14: ...ain any protective or indication components i e re covery diodes or lamps otherwise function disturbances and permanent damages may occur to the electronics module Sensor input The sensor has to be wi...

Страница 15: ...40X_20 5715 677 UK indd 26 01 17 Parker Hannifin Corporation Hydraulics Group Wiring diagram of standard sensor input Parker valves Wiring diagram of sensor input 0 10 V Wiring diagram of sensor input...

Страница 16: ...DXXA 40X Operation Manual Parker Hannifin Corporation Hydraulics Group Example 1 Closed loop pressure control within a hydraulic cylinder performed utilizing a proportional pres sure con trol valve wi...

Страница 17: ...l PWDXXA 40X_20 5715 677 UK indd 26 01 17 Parker Hannifin Corporation Hydraulics Group Example 2 Closed loop position control of a hydraulic cylinder utilizing a proportional directional control valve...

Страница 18: ...alves Series PWDXXA 40X Operation Manual Parker Hannifin Corporation Hydraulics Group Example 3 Closed loop position control of a hydraulic cylinder performed via proportional directional control valv...

Страница 19: ...d entry mask the parameters can be noticed and modified Storage of complete param eter sets to floppy or hard disk is possible as well as printout or record as a text file for further docu mentation S...

Страница 20: ...butors for elec tronic components A proper function of the data communication requires in this case at least the following described cable configuration The cable has to be inserted between an unused...

Страница 21: ...ata retrieving is always possible via the function Load out of database Extended functions The user software is shared into 2 parameter ranges basic mode expert mode For normal startup the basic mode...

Страница 22: ...tronics functionality a manual pre selection of the parameters is possible After selection of the electronics type via the menu Options the parameters may be set and stored for later transmission Note...

Страница 23: ...stment of maximum stroke for valve side B at 100 command signal To match the command signal span to the valve operating range P7 MIN channel A Adjustment of stroke step for valve side A at 0 1 command...

Страница 24: ...0 P23 comparator rise delay time ms 0 10000 0 P24 comparator turn off delay time ms 0 10000 0 P26 window I portion 0 200 0 20 0 P27 reduct window I portion 0 100 0 100 0 E2 closed loop control 0 inac...

Страница 25: ...eedback monitoring To adjust the feedback monitoring range P23 comparator rise delay time Adjustment of the comparator rise delay time To delay the rise threshold for the comparator function P24 compa...

Страница 26: ...proportional P integral I and derivative D each with a user adjustable co efficient The user software provides therefore the parameters P16 P P17 I and P18 D P P16 This term provides an immediate out...

Страница 27: ...functionality of the control loop be achieved At first you should set off the control loop set parameter E2 to value 0 open loop and transmit to the electronic and cause the drive via manual control...

Страница 28: ...us items Unexplainable problems Check the setting of all parameters Improving system performance Using the parameter P17 I gain The integrator gain abbreviated I can be adjusted to reduce or eliminate...

Страница 29: ...e the best system dynamic sensors with integrated D A converter should operate with a high sampling rate Magnetostric tive transducers with digital output often have a low sampling rate because an int...

Страница 30: ...ow will be leaving which might be adjustable by parameter P26 P26 shall be adjusted in the way that the window lies near the final pressure A too low a value of P17 causes low frequency oscillations w...

Страница 31: ...t may be difficult for you to tell how good the system response is the test profile may also be generated by an up stream electronic module PZD00A 40X The test profile should start caus ing the system...

Страница 32: ...tter error reduction while the response will be longer This parameter is only effective if a window 0 is defined via P26 Eliminating a slow small amplitude oscillation in stationary condition Due to t...

Страница 33: ...troller updates the electrical output to the valve at 1000 Hz This rate is fast enough to have negligible effect in almost all hydraulic applications but it does set an absolute limit on the response...

Страница 34: ...the exact spelling case sensitivity Wrong input An unvalid character or a value outside the permitted range has been used at parameter entry Keep the entered parameters During parameter loading from t...

Страница 35: ...ls tight fit on the mounting rail tight fit of the disconnectable terminals tight fit of the terminal screws environmental temperature level supply voltage level cleanliness of the ambience Service wo...

Страница 36: ...t of a sluggish spool the valve may be flushed with clean pressure fluid Trouble shooting in a hydraulic system requires in either case a systematic approach The work may exclusively be performed by q...

Страница 37: ...port for starting up Parker hydraulic controls maintenance of Parker controls repairofallParkerrelatedhydraulicandelectrical devices assistanceinthesupplyofsparepartsworldwide direct service for mobil...

Страница 38: ......

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