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PWDXXA-40X_20 5715-677 UK.indd 26.01.17

Electronic for proportional DC valves
Series PWDXXA-40X

Operation Manual

Parker Hannifin Corporation

Hydraulics Group

Parker Hannifin Corporation

Hydraulics Group

5.5.  Guideline for closed loop applications
Practical guidelines for the adjustment of the con-
trol parameters are summarized below. They are 
divided into different application categories and 
include common rules of thumb.

 

The commissioning of a closed loop systems 
requires detailed knowledge of  process 
control technology. Therefore on-site works 
support is recommended.

 

An incorrect wiring resp. parameter setting 
may lead to malfunction and permanent 
damaging of electronics and drive system! 

5.5.1. Application: Closed loop systems for  
 position 
Introduction
The electronics uses a feedback control loop which 
automatically adjusts the electrical input to the 
valve amplifier to move the drive to a commanded 
position. At the heart of this feedback loop is a 
digital controller which computes and updates the 
signal output (set value output) every one milli-
second. The controller has adjustable coefficients, 
which must be set by the user for the particular 
application.
The controller provides a standard PID control ca-
pability plus extra features you can use to improve 
the performance beyond the limits of PID.

Basic information for the control algorithm
Why tuning?
The controller can be used with valves that vary 
greatly in flow capacity, frequency response, satu-
ration and deadband, with different kinds of load, 
and with cylinders of any area and stroke. The 
user must adjust the control coefficients for the 
specific system. There are no fixed sets of values 
for the controller coefficients that will handle every 
situation well.
The electronics utilizes a “PID” controller for its 
basic control action. The name PID comes from 
the fact that the controller output is the sum of 
three terms, called proportional (P), integral (I) 
and derivative D), each with a user adjustable co-
efficient. The user software provides therefore the 
parameters P16 (P), P17 (I) and P18 (D).

P  - P16
This term provides an immediate output signal, 
proportional to the error between commanded and 
measured position. If this parameter is set too high, 
sustained oscillations may occur. If it is set too low, 
accuracy and speed of response may be poor.

  - P17
This term causes the output to change at a rate pro-
portional to the error in measured position over time 
(integration time), in a direction to drive the steady 
state error to zero. P17 is active within a window, 
which might be adjustable by parameter P26. P26 
shall be adjusted in the way that the window lies 
near the final position or in the stationary range of 
the drive. A too higher value of P17 causes oscil-
lations, in addition to which the selection of a too 
lower value may result in a slow action.

D  - P18
The D-term provides an output proportional to the 
rate of change of the measured drive position. De-
pending on the polarity of the parameter prefix, this 
term causes damping or acceleration. For hydraulic 
drives this term should be set to a low value.

Parameter ranges
The controller provides two parameter ranges of 
BASIC and EXPERT. The BASIC mode serves 
for adjustment of the fundamental function param-
eters, while the application specific setting of the 
control coefficients may be made via the 

EXPERT 

mode. The operating mode is selected via the 
menu 

OPTIONS.

Simple tuning of a position control loop
Before trying anything complicated, you should 
adjust the proportional gain, accessible by P16. 
In many cases this coefficient will be all you need, 
and you will not have to bother with any of the other 
control features. If you do need the other features, 
you cannot adjust them properly without first ad-
justing the P-gain. Adjusting the P-gain is done by 
setting all the other control coefficients P13 – 19 as 
well as P26 and P27 to zero and increasing P16 to 
the highest value that does not result in sustained 
oscillations of the drive position.

Содержание PWD Series

Страница 1: ...0X Design 20 Electronic for Proportional DC Valves Parker Hannifin Manufacturing Germany GmbH Co KG Hydraulic Controls Division Europe Gutenbergstr 38 41564 Kaarst Germany Tel 49 181 99 44 43 0 E mail...

Страница 2: ...ting is solely responsible for making the final selection of the system and components and assuring that all performance endurance maintenance safety and warning requirements of the application are me...

Страница 3: ...rtant details 8 3 1 Intended usage 8 3 2 Common instructions 8 3 3 Liability 8 3 4 Storage 8 4 Mounting Installation 9 4 1 Scope of supply 9 4 2 Mounting 9 4 3 Operation limits 9 4 4 Electrical connec...

Страница 4: ...r Hannifin Corporation Hydraulics Group 1 Introduction 1 1 Front view dimensions Position control universal Electronic module for DC valves Design series Amplifier Min Max adjustment accel decel ramps...

Страница 5: ...neces sary functions for the optimal operation of pro portional directional control valves with position sensor The most important features are digital circuit design parametrizable control as positi...

Страница 6: ...oid output off 3 8 mA solenoid output on acc NAMUR NE43 Input signal resolution 0 025 Differential input voltage max V 30 for terminals 5 and 6 against PE terminal 8 11 for terminals 5 and 6 against 0...

Страница 7: ...7 Electronic for proportional DC valves Series PWDXXA 40X Operation Manual PWDXXA 40X_20 5715 677 UK indd 26 01 17 Parker Hannifin Corporation Hydraulics Group 1 7 Signal flow diagram...

Страница 8: ...contamination atmospheric exposure and mechanical damages 2 Safety instructions Please read the operation manual before installa tion startup service repair or stocking Paying no attention may result...

Страница 9: ...y and the supplier 4 2 Mounting Compare electronics type located on the name plate with part list resp circuit diagram The module may be mounted in any direction The module has to be mounted within a...

Страница 10: ...ne frame The earth ground wire from terminal 8 as well as the cable shields have to be tied to the protective earth terminal within the control unit It is necessary to use a low ohmic potential connec...

Страница 11: ...enable function represents no safety arrangement against unwanted valve opera tion in terms of rules for accident prevention To block the valve function under all condi tions more advanced steps are...

Страница 12: ...ndi tion as breakdown information This means the presence of an evaluable failure informa tion if the input signal line is interrupted In this case the solenoid output will be switched off The output...

Страница 13: ...optional comparator output A voltage information representing the feedback signal i e the valve stroke is available from the terminals 7 and 13 Herewith a voltage span of 10 V 0 10 V means 100 0 100 f...

Страница 14: ...ain any protective or indication components i e re covery diodes or lamps otherwise function disturbances and permanent damages may occur to the electronics module Sensor input The sensor has to be wi...

Страница 15: ...40X_20 5715 677 UK indd 26 01 17 Parker Hannifin Corporation Hydraulics Group Wiring diagram of standard sensor input Parker valves Wiring diagram of sensor input 0 10 V Wiring diagram of sensor input...

Страница 16: ...DXXA 40X Operation Manual Parker Hannifin Corporation Hydraulics Group Example 1 Closed loop pressure control within a hydraulic cylinder performed utilizing a proportional pres sure con trol valve wi...

Страница 17: ...l PWDXXA 40X_20 5715 677 UK indd 26 01 17 Parker Hannifin Corporation Hydraulics Group Example 2 Closed loop position control of a hydraulic cylinder utilizing a proportional directional control valve...

Страница 18: ...alves Series PWDXXA 40X Operation Manual Parker Hannifin Corporation Hydraulics Group Example 3 Closed loop position control of a hydraulic cylinder performed via proportional directional control valv...

Страница 19: ...d entry mask the parameters can be noticed and modified Storage of complete param eter sets to floppy or hard disk is possible as well as printout or record as a text file for further docu mentation S...

Страница 20: ...butors for elec tronic components A proper function of the data communication requires in this case at least the following described cable configuration The cable has to be inserted between an unused...

Страница 21: ...ata retrieving is always possible via the function Load out of database Extended functions The user software is shared into 2 parameter ranges basic mode expert mode For normal startup the basic mode...

Страница 22: ...tronics functionality a manual pre selection of the parameters is possible After selection of the electronics type via the menu Options the parameters may be set and stored for later transmission Note...

Страница 23: ...stment of maximum stroke for valve side B at 100 command signal To match the command signal span to the valve operating range P7 MIN channel A Adjustment of stroke step for valve side A at 0 1 command...

Страница 24: ...0 P23 comparator rise delay time ms 0 10000 0 P24 comparator turn off delay time ms 0 10000 0 P26 window I portion 0 200 0 20 0 P27 reduct window I portion 0 100 0 100 0 E2 closed loop control 0 inac...

Страница 25: ...eedback monitoring To adjust the feedback monitoring range P23 comparator rise delay time Adjustment of the comparator rise delay time To delay the rise threshold for the comparator function P24 compa...

Страница 26: ...proportional P integral I and derivative D each with a user adjustable co efficient The user software provides therefore the parameters P16 P P17 I and P18 D P P16 This term provides an immediate out...

Страница 27: ...functionality of the control loop be achieved At first you should set off the control loop set parameter E2 to value 0 open loop and transmit to the electronic and cause the drive via manual control...

Страница 28: ...us items Unexplainable problems Check the setting of all parameters Improving system performance Using the parameter P17 I gain The integrator gain abbreviated I can be adjusted to reduce or eliminate...

Страница 29: ...e the best system dynamic sensors with integrated D A converter should operate with a high sampling rate Magnetostric tive transducers with digital output often have a low sampling rate because an int...

Страница 30: ...ow will be leaving which might be adjustable by parameter P26 P26 shall be adjusted in the way that the window lies near the final pressure A too low a value of P17 causes low frequency oscillations w...

Страница 31: ...t may be difficult for you to tell how good the system response is the test profile may also be generated by an up stream electronic module PZD00A 40X The test profile should start caus ing the system...

Страница 32: ...tter error reduction while the response will be longer This parameter is only effective if a window 0 is defined via P26 Eliminating a slow small amplitude oscillation in stationary condition Due to t...

Страница 33: ...troller updates the electrical output to the valve at 1000 Hz This rate is fast enough to have negligible effect in almost all hydraulic applications but it does set an absolute limit on the response...

Страница 34: ...the exact spelling case sensitivity Wrong input An unvalid character or a value outside the permitted range has been used at parameter entry Keep the entered parameters During parameter loading from t...

Страница 35: ...ls tight fit on the mounting rail tight fit of the disconnectable terminals tight fit of the terminal screws environmental temperature level supply voltage level cleanliness of the ambience Service wo...

Страница 36: ...t of a sluggish spool the valve may be flushed with clean pressure fluid Trouble shooting in a hydraulic system requires in either case a systematic approach The work may exclusively be performed by q...

Страница 37: ...port for starting up Parker hydraulic controls maintenance of Parker controls repairofallParkerrelatedhydraulicandelectrical devices assistanceinthesupplyofsparepartsworldwide direct service for mobil...

Страница 38: ......

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