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BA_PH_690-100_EN_10-22.docx

Table of Contents

Introduction.................................................................................................................................................... 8

1.1

Legal Notice ............................................................................................................................................................ 8

1.2

Illustrations ............................................................................................................................................................. 8

Symbols .......................................................................................................................................................... 8

2.1

General Symbols ..................................................................................................................................................... 8

2.2

Symbols in Safety Instructions ................................................................................................................................ 9

General ......................................................................................................................................................... 10

3.1

Intended Use ......................................................................................................................................................... 10

3.2

Target Group and Previous Experience ................................................................................................................. 10

3.3

Requirements for the Operators ........................................................................................................................... 10

3.4

Accident Prevention .............................................................................................................................................. 11

3.5

General Safety Regulations ................................................................................................................................... 11

3.6

Structure and Function ......................................................................................................................................... 12

3.7

Standard Equipment ............................................................................................................................................. 12

3.8

Special Equipment ................................................................................................................................................ 13

3.9

Expandability ......................................................................................................................................................... 13

Safety ............................................................................................................................................................ 14

4.1

Basic Safety Instructions ....................................................................................................................................... 14

4.1.1

Application Area and Intended Use ................................................................................................................................. 14

4.1.2

Modifications and Conversions to the Machine .............................................................................................................. 14

4.1.3

Residual Risks .................................................................................................................................................................. 15

4.1.4

Observe the Environmental Protection Regulations........................................................................................................ 16

4.1.5

Organisational Measures ................................................................................................................................................. 17

4.1.6

Personnel Selection and Qualification - Basic Duties ....................................................................................................... 17

4.2

Safety Instructions for Specific Phases of Operation ............................................................................................ 17

4.2.1

Normal Operation ........................................................................................................................................................... 17

4.2.2

Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow .............................. 18

4.3

Safe Working Practices ......................................................................................................................................... 18

4.4

Hazardous Areas on the Sliding Table Saw ........................................................................................................... 20

4.4.1

Danger Zone Saw Blade ................................................................................................................................................... 20

4.4.2

Danger Zones around the Machine ................................................................................................................................. 20

4.5

Avoidance of Kickback Hazards ............................................................................................................................. 21

4.5.1

Use fence and saw blade guard ....................................................................................................................................... 21

4.5.2

Never work without the riving knife ................................................................................................................................ 21

4.5.3

Rip fence when cutting short workpieces to width ......................................................................................................... 21

4.5.4

Parallelism of the rip fence .............................................................................................................................................. 22

4.5.5

Cutting off small pieces on the rip fence ......................................................................................................................... 22

4.6

Special Characteristics of Guards Made of Polycarbonate (Plexiglas) .................................................................. 23

4.6.1

Effect of cooling lubricants on polycarbonate ................................................................................................................. 23

Machine Data ............................................................................................................................................... 23

5.1

Technical Specifications ........................................................................................................................................ 23

Содержание 690

Страница 1: ...enbau GmbH Graf Stauffenberg Kaserne Binger Str 28 Halle 120 DE 72488 Sigmaringen Tel 49 07571 755 0 E Mail info hokubema panhans de Web https hokubema panhans de Operating Manual Sliding Table Saw PA...

Страница 2: ...4 1 5 Organisational Measures 17 4 1 6 Personnel Selection and Qualification Basic Duties 17 4 2 Safety Instructions for Specific Phases of Operation 17 4 2 1 Normal Operation 17 4 2 2 Special work wi...

Страница 3: ...ical Connection 32 8 1 Back up Fuses On site 32 9 Components Controls 33 10 Mounting and Usage 35 10 1 Slide Table 35 10 2 Rip Fence 35 10 2 1 Operating the Rip Fence 36 10 3 Mounting the Cross Slide...

Страница 4: ...16 1 9 Sleep Mode 52 16 1 10 Fix Error Message FULL 52 16 2 Rip Fence left to the Saw Blade 53 16 3 Double sided Mitre Fences DSG A and DSG D 53 16 4 Cross Cut Mitre Fence Super Gehrfix I 54 16 4 1 F...

Страница 5: ...using a spraying system 65 16 13 Laser Cut Position Indicator 66 16 14 Trimming with Laser Beam 66 16 15 Special Requirements for Use 66 16 16 Swivel Away Device for the Cross Slide 67 16 16 1 Attach...

Страница 6: ...Control elements 39 Figure 29 Flip stop with measuring scale and magnifying glass 41 Figure 30 Cross cut fence operating elements 41 Figure 31 Fixing screw 41 Figure 32 Start screen 42 Figure 33 Stat...

Страница 7: ...blade flange of the scoring saw 64 Figure 74 Safety catch of the sawdust flap 64 Figure 75 Setting wheels for scoring saw 65 Figure 76 Laser cut position indicator 66 Figure 77 Trimming with laser be...

Страница 8: ...be available at the place of use of the machine It must be read and followed by every person who is assigned to work on the machine e g during operation including set up troubleshooting in the work p...

Страница 9: ...to the obligation to wear protective goggles Non observance of these instructions may result in personal injury Reference to the obligation to wear a respiratory protection mask Non observance of the...

Страница 10: ...tenance personnel of the machine The operating personnel is to be determined by the operator and must further meet the following requirements Basic technical knowledge e g apprenticeship as carpenter...

Страница 11: ...or bypass any protective safety or monitoring equipment It is forbidden to modify or alter the machine without the written approval of the manufacturer supplier Faults or damage must be reported to th...

Страница 12: ...tor brake and the star delta start up are controlled via a contactor circuit 3 7 Standard Equipment Saw motor with 5 5 kW 7 5 HP 4 speeds with saw blade 450 mm cutting height 155 mm and saw blade guar...

Страница 13: ...n be found in chapter 19 Further accessories and spare parts can be found in our online shop www hokubema com 3 9 Expandability The machine is prepared for the later addition of special accessories fr...

Страница 14: ...nsultation with and approval of the manufacturer Only one piece CV or compound HM circular saw blades according to EN 847 1 with the following dimen sions are permissible as tools Saw blade min max Ma...

Страница 15: ...ictly prohibited The wearing of protec tive goggles is mandatory Be aware of the danger from falling objects such as workpieces tools or similar Therefore wear safety shoes especially when transportin...

Страница 16: ...f the machine Be aware of the risk of crushing between the sliding cross cut fence and the cross slide on both sides Do not reach into these areas Before telescoping the cross cut fence make sure that...

Страница 17: ...arly define the responsibilities of the personnel for operating setting up maintaining and repairing Ensure that only authorised personnel work on the machine If personnel to be trained or apprenticed...

Страница 18: ...ive devices These must be accessible at the right places and in perfect working order Working position Always to the side of the saw blade outside a possible kickback area area directly in front of th...

Страница 19: ...gth Damaged table inserts must be replaced with new ones When cutting narrow workpieces use the push stick Repairs may only be carried out by qualified personnel with the main switch locked The machin...

Страница 20: ...Machine Another danger zone is located in front of the machine within the feed area of the saw blade Here there is a particular risk of serious injury from a material kickback During operation the op...

Страница 21: ...s into the area of the rising teeth and can be gripped Therefore generally use a fence to guide the workpiece and lower the saw blade guard to just above workpiece height 4 5 2 Never work without the...

Страница 22: ...049 7571 755 0 4 5 5 Cutting off small pieces on the rip fence Figure 5 Fixing the deflector wedge on the table If you are using the rip fence to cut many smaller pieces of identical dimensions from a...

Страница 23: ...perties of polycarbonate When cooling lubricants are used regularly e g when machining aluminium the polycarbonate guards should be renewed every 2 years at the latest Even if there is no externally v...

Страница 24: ...mm including two robust and backlash free flip stops and additional end flip stop Manually adjustable rip fence with cutting width 1030 mm to the right of the saw blade Fold down fence for free table...

Страница 25: ...y to country However this information should enable the user to make a better assessment of hazard and risk 5 3 1 Noise Emission Values The measurement values given are determined in accordance with t...

Страница 26: ...BA_PH_690 100_EN_10 22 docx 26 6 Dimensions 6 1 Working Areas Figure 7 Working areas 6 2 Dimensions Front View Figure 8 Dimensions front view 6 3 Dimensions Top View Working area Removal area...

Страница 27: ...280 mm Maximum installation space Option 1180 mm Standard 1380 mm Option 1630 mm Sliding table length Orientation dimensions A B C and D measured from the sawblade A Aperture Cutting width Aperture wi...

Страница 28: ...s slide Pay attention to the danger of tipping over when transporting by forklift truck Be aware of possible crushing hazards when placing the machine from the pallet to the floor by means of a forkli...

Страница 29: ...ed under the screws S Caution Crushing hazard for hands and feet when lowering setting down the machine 2 Now lower the machine completely until it is centred on the plate feet with both screws S 3 To...

Страница 30: ...onto the loading surface that it can no longer slip The clamp ing tool should have a high STF value at the frictional connection e g long lever ratchets In addition anti slip mats should be used to pr...

Страница 31: ...an be connected to the terminals 03 and 04 of the contactor K2 Installation only by a qualified electrician The air speed must be set in such a way that with the extrac tion line connected and the too...

Страница 32: ...socket the neutral conductor must be con nected to the terminal marked N please note N is loaded Then close the cable gland so that it is dust tight again Observe the rotational direction of the saw...

Страница 33: ...ls front view No Description No Description 1 Saw blade guard with suction 7 Support bolt 2 Swivel arm for saw blade guard 8 Saw blade 3 Riving knife 9 Control panel 4 Sliding shoe 10 Machine body 5 S...

Страница 34: ...oss cut fence 4 x 21 Remote locking for slide table 15 Control cabinet with main switch and e stop 22 Cross slide 16 Aluminium profile rail for rip fence 23 Cross slide support bar 17 Rip fence 24 Cro...

Страница 35: ...used to move the slide table out of the saw blade area beyond the stop during a saw blade change for more information see chapter 15 1 If the machine is not used for a longer period of time the slide...

Страница 36: ...the work piece or the aluminium profile rail and the slide table Figure 22 Operating the rip fence 4 6 8 1 5 9 7 Figure 21 Fitting the rip fence Set the aluminium profile rail for normal cuts Push th...

Страница 37: ...ure concealed under the hook in bar 25 by means of the clamping lever 24 Insert the clamping rail X into the cross slide guide 26 on the slide table Fix the cross slide 22 by means of the clamping lev...

Страница 38: ...a If the mounted guard is damaged or defective b A special wider guard must be used for mitre cuts Figure 27 Fitting the saw blade guard Fitting the saw blade guard 1 Push the guard 1 to the upper mo...

Страница 39: ...Control Elements The following controls are available on the control panel of the 690 100 sliding table saw Figure 28 Control elements No Description No Description 1 Emergency Stop 5 Saw blade angle...

Страница 40: ...hes off the power supply to the main motor as soon as the slide table is above the centre of the ma chine Furthermore the maintenance cover at the rear of the machine is equipped with a safety switch...

Страница 41: ...nger correspond to the set length the measuring scales for the cross cut fence can be readjusted For this purpose the rulers can be moved back to the exact position manually after loosen ing the fixin...

Страница 42: ...n if emergency stop chain ok or red if malfunction in emergency stop chain RELEASE Monitoring of the voltage release for the adjusting motors of the two axes The field must light up when one of the tw...

Страница 43: ...l current positions of the saw blade and the selected speed are displayed here To adjust the speed follow the instructions in chapter 14 To calibrate the height and angle of the saw blade press the bu...

Страница 44: ...rrectly set a value deviating from 50 0 mm e g 50 5 mm appears in the overview Machine Height see Figure 38 Figure 36 Saw blade height 50 mm Danger of cutting Wear protective gloves when turning the s...

Страница 45: ...In the overview Machine Angle see Figure 38 a value deviating from 0 0 now appears e g 0 4 Figure 39 Angular gap Figure 40 Calibrate angle 1 Touch the value field Calib angle The keyboard see figure...

Страница 46: ...g the speed belt change and secure the main switch with a padlock against unauthorised start up during the setting process Figure 43 Speed setting loosen V belt Tilt the sawing unit to 15 degrees posi...

Страница 47: ...l the remote locking 21 to unlock the slide table Push the slide table to the left until the stop By pressing the safety catch 20 see also section 10 1 the slide table can be moved out over the stop f...

Страница 48: ...he riving knife is missing or incorrectly adjusted there is an increased risk of injury Please also observe the hazard warnings in the section 4 5 2 Figure 49 Riving knife setting symbolic representat...

Страница 49: ...ne the position 16 1 1 Features Two non contact dust insensitive magnetic measuring systems for separate position measurement for each flip stop Wireless digital indicator 0 1 mm with battery operatio...

Страница 50: ...length measurement is shown in the top line of the LCD display 16 1 6 Calibrate Tele Digit Move the pull out 3 all the way to the right against the end stop screw 10 and clamp it with lever 6 Move sli...

Страница 51: ...see chapter 16 1 8 16 1 8 Set Change Reference Dimensions The reference dimensions are usually determined at the end stop positions 9 and 10 at the factory and are stored in the unit To redefine or ch...

Страница 52: ...dicator can be set to sleep mode to save the batteries To do this clamp both flip stops and press the B A buttons simultaneously for approx 3 seconds The display briefly shows oFF and then switches of...

Страница 53: ...ross cut fence Figure 56 Fix the stop plate by means of the toggle clamp lever Dismounting takes place in reverse order 16 3 Double sided Mitre Fences DSG A and DSG D With the double sided mitre fence...

Страница 54: ...pensation takes place via a stainless steel grid curve To use the Super Gehrfix I it is mandatory to use a saw blade with a thickness of 3 2 mm Figure 59 Super Gehrfix I 16 4 1 Features Allows infinit...

Страница 55: ...tighten the clamping lever 1 again Figure 61 Attach cross cut fence 16 4 4 Set Length 1885 mm Loosen flip stop A with S1 set to 1885 mm using magnifying glass and clamp with S1 Loosen flip stop B wit...

Страница 56: ...t on the cross cut fence The angle is set via a digital indicator and the au tomatic length compensation via a grid curve made of stainless steel To use the Super Gehrfix I it is mandatory to use a sa...

Страница 57: ...set to 1885 mm using magnifying glass and clamp with S1 Loosen flip stop B with S2 move to the desired position and clamp with S2 16 5 6 Set Angle to 90 Degrees For 90 cuts the cross cut fence L can...

Страница 58: ...0 1 0 05 In 0 01 In 0 001 FrEI 1 16in 1 32in 1 64in 0 1 FrEI FAc Multiplicator only with resolution FrEI 0 0000 9 99999 0 00000 Standard 0 57160 dP Decimal places only with resolution FrEI 0 0 000 0...

Страница 59: ...Operating the auxiliary mitre fence The auxiliary fence has two clamping levers 1 Clamping lever A is used to fix the fence in the groove along the guide unit 2 After loosening clamping lever B the de...

Страница 60: ...when the fence is swivelled under the table Measurements and parameters are not lost when batteries are changed No disturbing power supply cables in the fence area Life of the 1 5 volt baby cell appro...

Страница 61: ...h suction port for dust free working With rail for mounting height of 18 40 mm Integrated electrical magnet system to prevent tipping Tool free quick assembly disassembly on the rip fence instead of t...

Страница 62: ...idth by 0 05 mm Example The dimension 3 10 mm is to be set 1 Measure cutting width with test cut 2 Measured dimension 3 00 mm 3 Pull the knurled screw R of the mechanism forwards V turn it to the left...

Страница 63: ...urled screw forward The saw teeth must be behind each other and in the direction of rotation D The knurled screw R must be correctly engaged Place the setting mechanism onto the motor shaft screw in t...

Страница 64: ...coring saw blade Clean the flange and saw blade Insert new scoring saw blade and observe the direc tion of rotation Put on the clamping screw with flange and tighten it by hand Tighten the grub screw...

Страница 65: ...d with a spraying system minimum quantity cooling lubrication This can be ordered under Art No 4324 16 12 1 Special features when using a spraying system When working with the spraying system it is es...

Страница 66: ...position indicator 16 14 Trimming with Laser Beam To trim the workpiece as loss free as possible simply push it to the right until the edge to be trimmed is com pletely behind the laser beam Then rele...

Страница 67: ...lide Q Insert swivel arm support bolt 2 into the holding plate 4 of the cross slide Q Then clamp with the clamping lever 3 Figure 78 Position and mount swivel arm Loosen the clamping lever H and pull...

Страница 68: ...ram Main switch defective Replace main switch Drive motor defective Replace motor V belt breakage Replace V belt Machine stand door not closed Close door Sawdust flap not closed Close sawdust flap Sli...

Страница 69: ...se Sawdust flap is open or has opened by itself due to chips Remedy Close sawdust flap Figure 85 Error message 5 Message Fault brake device Cause Start brake unit Q3 malfunction Main motor is overheat...

Страница 70: ...ightness Procedure First flip the lever H to release the tension of the V belt Then loosen the lock nut K Turn nut M slightly downwards Tighten lock nut K again and flip lever H again to tighten the b...

Страница 71: ...d parts Clean the guideways of the sliding table monthly Inspect electrical equipment components weekly for externally visible damage and have them repaired by a qualified electrician if necessary Che...

Страница 72: ...CE With central digital wireless indicator accuracy 0 1 mm for both flip stops up to 3000 mm instead of standard cross cut fence 4167 RIP FENCE LEFT TO THE SAW BLADE For cutting long narrow parts easi...

Страница 73: ...th fine adjustment easy to adjust and fix manually via easy to read mm scale on adjustable ruler support 4752 DIGIT PAB FOR CUTTING WIDTH 830 MM Digital wireless absolute measuring system battery oper...

Страница 74: ...ide table length 500 mm 4321 SWIVEL TABLE SUPPORT WITH PLASTIC ROLLER Adjustable as table extension in the infeed or outfeed area attached to the aluminium double slide table 4768 SWIVEL AWAY DEVICE F...

Страница 75: ...and max 350 bar output pressure 4860 SPECIAL VOLTAGE 220 V 50 Hz max 7 5 kW 4601 CIRCULAR SAW POWER FEEDER 76 For attachment to the rip fence 2078 You will find spare parts such as circular saw blade...

Страница 76: ...n laws in force at the place of use regarding the disposal of industrial solid waste toxic and hazardous waste Hoses and plastic parts as well as other components that are not made of metal must be di...

Страница 77: ...ear of manufacture in the version provided complies with the following directives Machinery Directive 2006 42 EG EMC Directive 2004 108 EG The notified body 0392 Fachausschuss HOLZ Pr f und Zertifizie...

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