Painless Performance Products 10106 Скачать руководство пользователя страница 43 | Manualshive

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Painless Performance Products 10106 Скачать руководство пользователя страница 43

Bulkhead Template

The following templete is only needed for Painless part # 10106

The dimension photo on the next page shows how you can cut the bulkhead hole
clean and precise using a 1 ¼” hole saw to cut 4 holes, using a jigsaw or cut off
wheel to connect the outsides of the 1 ¼” holes, and using a ¼” drill bit for the fuse
block mounting holes. Mark the centers of all 6 holes (the 1 ¼” holes as well as the
¼”) holes before any cutting is done.

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Содержание 10106

Страница 1: ...WIRE HARNESS INSTALLATION INSTRUCTIONS For Installing 22 Circuit Chassis Harness Kits 10105 Classic Customizable Jeep CJ 74 back 10106 Classic Customizable Jeep CJ 75 later Manual 90504...

Страница 2: ...e instructions please call or email us our contact information can be found at the top of this page or online at www painlessperformance com We sincerely appreciate your business Painless Performance...

Страница 3: ...gtails Connector housings particular to your application If you do not have an existing harness there is a package of terminals included with the harness that will enable you to make most of the conne...

Страница 4: ...d Ignition Systems As Originally Manufactured by Jeep 16 8 1 1974 and Earlier 16 8 1 1 Generator Charging System 16 8 1 2 Generator to Alternator Conversion 17 8 1 3 Motorola Alternator Charging Syste...

Страница 5: ...m 20 8 6 Prestolite BID Ignition Start Run System 21 8 7 Motorcraft Electronic Ignition Start Run System 23 8 8 Ford Ignition Diagram Duraspark II Systems 24 8 9 Ford Ignition Switch Connectors 24 9 1...

Страница 6: ...starter solenoid and battery feed alternator and alternator exciter wire distributor water temperature oil pressure and air conditioning Dash Group Includes wires to connect gauges indicator lights a...

Страница 7: ...ention to the Notes especially those in Tables and ANY text marked CAUTION Note Painless Performance has elected to use GM wire color codes throughout this manual Jeep has changed color codes too many...

Страница 8: ...d securing of the wire harness wires and groups The proper connection of the individual circuits These two major tasks are not separate steps but are integrated together That is you will route some wi...

Страница 9: ...circuits you will be using in your system and where the harness groups or wires will be routed Routing Location and Placement Emergency Flashers ______________________________________________ Horn __...

Страница 10: ...REVIEW THE DIFFERENT SECTIONS OF THE PPPI WIRE HARNESS AND THE INDIVIDUAL CIRCUIT CONNECTIONS SEE TABLE 12 1 IT IS OF THE UTMOST IMPORTANCE THAT YOU DO NOT REMOVE ANY EXISTING WIRING IN THE FOLLOWING...

Страница 11: ...the cowl vent air conditioning radio etc Note Do not tighten tie wraps and mounting devices at this time Make all harness attachments LOOSELY 6 2 4 When used every 1 or so on the visible areas of the...

Страница 12: ...heck your calculations 6 4 4 Strip insulation away from wire Strip only enough necessary for the type of terminal lug you are using Note In the following step make sure that the terminal is crimped wi...

Страница 13: ...te 7 3 4 If you are using a Delco Starter route the remainder of wire 716 from the Ammeter POSITIVE terminal to the Starter Solenoid Battery B terminal This is the terminal to which the battery cable...

Страница 14: ...his is only a difference of 3 8 0 375 so measure the plug carefully The Wire Harness Kit has included two different female connectors to mate with the column mounted plug See Figure 7 2 to determine w...

Страница 15: ...t belt buzzers or key alarms NOTE To supply power to a throttle body or tuned port fuel injection use ENGINE SECTION A wire 720 pnk as the fused ignition power source Table 7 1 Keyed Column Ignition a...

Страница 16: ...Vio Ground Ylw Buzzer Switch Ylw Buzzer Switch Orn Gear Shift Lamp NOTES 1 12 gauge wire 2 20 gauge wire 1 The Painless harness does not support these TURN SIGNAL CONNECTOR Designation 79 w tilt 79 w...

Страница 17: ...nect HEADLIGHT SECTION A wires 708 lt grn and 709 tan to the green and tan wires of BOTH Headlamp Connectors Connect the black wires of the Headlamp Connectors to Chassis Ground You should have enough...

Страница 18: ...n wire for the fan relay DO NOT TRY TO POWER THE FAN WITH THIS WIRE 7 6 5 Connect the DIMMER SWITCH SECTION cable to its mating connector in the harness if applicable and your floor mounted Dimmer Swi...

Страница 19: ...Panel 7 8 1 Connect the wires of the INSTRUMENT PANEL SECTION as indicated in Table 12 1 Insulate and stow any wires you do not use 7 8 2 Connect a jumper from wire 735 red wht to all Gauges power or...

Страница 20: ...to as separate Brake Turn Lights Note A If you have Integrated Brake Lights you must use bulbs that have two 2 filaments in them such as in an 1157 bulb Note B The three wires shown in these diagrams...

Страница 21: ...arging System See Figure 8 1 A Connect Generator ARMATURE terminal A to Voltage Regulator terminal A Connect Generator FIELD terminal F to Voltage Regulator terminal F Use 14 gauge wire color optional...

Страница 22: ...to either Section 8 0 9 0 10 0 or 11 0 as appropriate 8 1 3 Motorola Alternator Charging System See Figure 8 2 A Locate the Alternator Voltage Regulator It may not appear exactly as represented B Find...

Страница 23: ...oltage Regulator S terminal to the S terminal of Alternator Connect a 14 gauge wire from the Voltage Regulator F terminal to the Alternator Field F terminal D Connect the Alternator Ground lug and the...

Страница 24: ...uded in the alternator bag C If engine run on occurs after the ignition is turned off the provided diode in the alternator bag will need to be installed Instructions can be found in the illustration b...

Страница 25: ...ed the coil will overheat within a few minutes to the point that it will no longer work A ballast resistor has been provided with part 10105 those with part 10106 a resistor can be obtained at your lo...

Страница 26: ...T REMAIN CONNECTED IN THEIR ORIGINAL CONFIGURATION You may replace them one at a time and incorporate them into the new harness if you wish B Route and connect the provided 6 gauge red wire from the a...

Страница 27: ...RATION You may replace them one at a time and incorporate them into the new harness if you wish 1 The red wire in the 2 way connector of the module will need to be spliced or connected with wire 720 p...

Страница 28: ...accomplish this If you are using a Ballast Resistor mount it away from other wiring or hoses It gets very hot during operation F A 14 gauge wire connected from the Starter Relay l terminal to the ign...

Страница 29: ...Figure 8 8 Ford Ignition Diagram Duraspark II Systems Figure 8 11 Ford Switch Connectors 24...

Страница 30: ...idi fuse 9 1 4 Connect a 14 gauge wire from Voltage Regulator terminal 2 to Alternator terminal R Connect a 14 gauge wire from Voltage Regulator terminal F to Alternator terminal F 9 1 5 Connect a 16...

Страница 31: ...other end of the Ballast Resistor to the Ignition Coil POSITIVE terminal with 14 gauge wire you may have enough pink left over to accomplish this If you are not using a Ballast Resistor connect wire 7...

Страница 32: ...ong as they are BOTH connected The mechanical regulator has terminals marked F Field and I Ignition In contrast to the electronic regulator it DOES make a difference how these are connected 11 1 2 Con...

Страница 33: ...e cut off end of the provided 6 gauge red wire from the other side of the MIDI fuse to the Starter Relay Battery terminal This is the same lug to which the large red cable from the battery is normally...

Страница 34: ...ft over to accomplish this If you are not using a Ballast Resistor connect wire 720 directly to the Ignition Coil POSITIVE terminal 11 2 5 Connect a 14 gauge wire from the Starter Relay Ignition l ter...

Страница 35: ...ch as the one at the end of this sentence The term B means Battery Positive or Battery Power Table 12 1 is divided into sections that correspond to the sections of your wire harness ACCESSORY SECTION...

Страница 36: ...Fuse Panel Fuse Panel Tan 18 760 Brake Pressure Switch master cylinder Emergency Brake Indicator Instrument Panel Section Orn 18 763 Hood Light Fuse Panel Fuse Panel ENGINE SECTION SINGLE WIRE Red 3...

Страница 37: ...Panel Fuse Panel IGNITION SWITCH SECTION Pnk 14 731 Ign Switch Coil Ign Fuse Panel Fuse Panel Orn 12 733 Ignition Switch Ignition Fuse Panel Fuse Panel Red 12 734 Ignition Switch B Fuse Panel Fuse Pa...

Страница 38: ...rn Signal Switch Turn Signal Section Lt Grn 1 18 756 Backup Lights Backup Switch Cruise Control Section Table 12 1 Wire Connection Index 3 of 3 Notes 1 Depending upon the particular wire harness you p...

Страница 39: ...Requirements Table 12 2 Fuse Requirements 34 Headlight Switch 30 Emergency Flashers 15 Turn Signals 15 Gauges 10 A C Heat 30 Horn 20 Wipers 15 Brake Switch 20 Dome 10 Electric Fan 5 Coil 30 Radio Ign...

Страница 40: ...Diagram 1 Engine Wiring Diagram 35...

Страница 41: ...Diagram 2 Instrument Panel Section Wiring Diagram 35...

Страница 42: ...Diagram 3 Integrated Brake Lights Separate Turn Brake Lights 36...

Страница 43: ...ge shows how you can cut the bulkhead hole clean and precise using a 1 hole saw to cut 4 holes using a jigsaw or cut off wheel to connect the outsides of the 1 holes and using a drill bit for the fuse...

Страница 44: ......

Страница 45: ...riginal purchaser to be free from defects in material and workmanship under normal use Painless Performance will repair or replace defective products without charge during the first 12 months from the...

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