SECTION 3 - BASE COMPONENTS
31215825
3-21
3.7 BATTERY CHARGER - SERVICE PROCEDURES
Battery Charger General Information
DO NOT ATTEMPT TO DISASSEMBLE THE BATTERY CHAR
-
GER IF MACHINE IS STILL UNDER WARRANTY. OPENING
THE BATTERY CHARGER WHILE THE MACHINE IS UNDER
WARRANTY WILL VOID THE CHARGER WARRANTY. IF
UNDER WARRANTY REQUEST A REPLACEMENT CHARGER
FROM THE FACTORY.
Battery Charger Maintenance Information
1.
Make sure charger connections to battery terminals are
tight and clean.
2.
Do not expose charger to oil or to direct heavy water
spraying when cleaning vehicle.
Battery Charge LED Indicator on Platform Control
Console
On normal power-up and operation this series of ten (10) LEDs
visually indicates the amount of charge remaining in the bat
-
teries.
The number of LEDs lit will change depending on the level of
charge in the batteries.
• (+) All Three (3) GREEN LEDs lit up indicate maximum bat
-
tery charge.
• Four (4) YELLOW LEDs indicate a two thirds to one third
battery charge remaining.
• (–) Three (3) RED LED’s lit indicate minimum battery
charge remaining. The machine will continue to operate
at this charge level but will begin to indicate battery low
voltage warning indicators.
Battery Low Voltage Warning Indicators
The Platform Control Console and Ground Control Station
indicate battery low voltage at three (3) Warning Levels.
(See
Table 3-2. following).
Table 3-2. Battery Low Voltage Warning Indicators.
WARNING
LEVEL
INDICATOR LOCATION
RESULT
ACTION REQUIRED TO
CLEAR FAULT
PLATFORM CONTROL
LED
GROUND CONTROL LCD
LEVEL-1
• 3 LEDs/BARS Flashing
with an audible beep.
• Machine will Operate -
No Control Functions
Locked Out.
Charge batteries to a level
of four (4) LEDs/BARS or
more before operating.
LEVEL-2
• 2 LEDs/BARS Flashing
with an audible beep.
• Platform Lift-UP Func
-
tion is Locked Out.
Charge batteries for a mini
-
mum of four (4) continuous
hours or more, or (8) LEDs/
BARS lit before operating.
(a)
LEVEL-3
• 1 LED/BAR Flashing with
an audible beep.
• Drive and Platform Lift-
UP Functions Locked
Out.
Charge batteries for a mini
-
mum of four (4) continuous
hours or more, or (8) LEDs/
BARS lit before operating.
(a)
NOTE:
(a) To maximize battery life, it is recommended that the factory supplied batteries be charged continuously for a minimum of 4
hours or until 8 bars are lit on the ground station LCD Display before operating the machine. When drained to Warning Level 2,
batteries must be charged until 8 bars are lit on the ground station LCD display to clear the fault code.
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