SECTION 3 - BASE COMPONENTS
3-16
31215825
Input Carrier Sub-Assembly
Figure 3-16. Input Carrier Sub-Assembly
1.
Use the Input Planet Shaft (G6) as a pressing tool to
install the Planet Bushing (G26) into the bore of each
Planet Gear (G5). The shaft will help guide the bushing
into the bore as well as prevent damage from the press.
2.
Press three Input Planet Shafts (G6) into the three holes
of the Input Carrier (7). The head of the Input Planet
Shaft (G6) needs to sit flush in the counterbore of the
Input Carrier (G7) holes.
3.
Insert Output Sun Gear (G8) into the splined bore of the
Input Carrier (G7). The gear tooth end of the Output Sun
Gear (G8) should protrude in the opposite direction of
the Input Planet Shafts (G6).
4.
Using retaining ring pliers, install the Retaining Ring
(G24) into the groove of the Output Sun Gear (G8). Make
sure that the Retaining Ring (G24) is correctly seated in
the groove and that the Output Sun Gear (G8) cannot be
pulled out of the Input Carrier (G7).
5.
Place a Thrust Washer (G25) on each side of the Input
Planet Gear (5). Line up the bores as well as you can visu
-
ally.
6.
Place the Input Planet Gear (G5) and Thrust Washers
(G25) onto the Input Planet Shaft (G6) sticking out from
the Input Carrier (G7).
7.
Repeat 5 & 6 for the other 2 Planet Gears (G5).
8.
Put the Thrust Plate (G23) onto the three Input Planet
Shafts (G6). Use the three holes on the outermost bolt
circle. The other three holes are for a different gear ratio.
9.
Using the appropriate retaining ring pliers put a Retain
-
ing Ring (G18) into the groove of each Input Planet Shaft
(G6).
NOTE:
Do not overstress the Retaining Rings (G18).
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