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MAN00077-02-EN

LASER welder

Operator Manual

This equipment has been designed in accordance with IEC 61010-1 and IEC 60825-1 safety regulations to prevent operator accidents

if correctly and properly used. However, no engineering design can make this equipment safe if it is not used and maintained with

due care and according to standards. This manual must be carefully and thoroughly read before performing any operation. Failure

to follow the instructions and safety regulations can cause damage to the operator and to the equipment.

Содержание EVO White

Страница 1: ...ccidents if correctly and properly used However no engineering design can make this equipment safe if it is not used and maintained with due care and according to standards This manual must be carefully and thoroughly read before performing any operation Failure to follow the instructions and safety regulations can cause damage to the operator and to the equipment ...

Страница 2: ...kaging precautions 9 Installation 11 Transport 11 Unpacking 11 Positioning 11 Preliminary checks 11 Electric connection 12 Power supply tolerances 12 Equipment specifications 13 Technical specifications 13 Applied Standards and Directives 13 Intended use 13 Non declared uses 14 Labels and safety devices 14 Operator interface 16 Controls and signals 16 Rear connections 16 Use 17 Recommendations 17 ...

Страница 3: ...tenance 22 Periodic inspections 22 Checking the coolant 22 Checking the filters 23 Replacing the air filter 23 Replacing the mirror protection glass slide 24 Align the crosshair 24 Checking alignment 24 Correcting alignment 24 Correcting alignment 24 Extraordinary maintenance 25 Recommendations 25 Diagnostics 26 Errors and warnings 26 Warning signals 26 Note 28 ...

Страница 4: ...to persons property or pets due to equipment use in conditions other than those provided The manufacturer reserves the right to make changes to this documentary material or the equipment to which it refers without prior notice Safety pictograms Dangerindicates the occurrenceof acondition or situation that might cause death or serious injury Warning indicates the occurrenceof acondition or situatio...

Страница 5: ...and introduction curtains for any reason whatsoever Persons of small stature should not be near the hand introduction curtains when the equipment is in use Operators are advised to protect hands by wearing appropriate UV protection gloves which are suitable and approved by the regulations in force Wear the protective goggles supplied With the welding chamber open or when the bottom of the chamber ...

Страница 6: ... prohibited to introduce inflammable gases and liquids into the welding chamber Cylinders and objects containing highly flammable gases or liquids should be moved asafe distance away from the welding chamber Fire warning keep anextinguisher inthe immediate vicinity Do not use water to clean the equipment Avoid using water near the running equipment Do not place liquid containers over the equipment...

Страница 7: ...every possible leak of radiation from the welding chamber prevent the exposure of the operator or persons nearby to the product flashes during the welding operations and prevent the easy leakage of any protections gases used Operation The leather barrier which blocks the passage of LASER radiation can be easily replaced if most of the strips should be damaged through use be bent broken or cut Reso...

Страница 8: ...ere are some residual risks to the operator during certain equipment procedures Theserisks can be eliminated by following the basic rules of work and behaviour or more specifically the procedures in this manual adopting the personal protection equipment as indicated Only trained personnel who have taken note of the safety instructions in this manual should install the equipment General rules Befor...

Страница 9: ...Packaging precautions Keep the original packaging for future use Always package the equipment for transport and or handling The packaging consists of a cardboard box a bottom and a top stratocell R or expanded foam shield On receipt of the equipment inspect the packing In the event of faults the customer must accept with reserve explaining the reason The customer must take care opening the box usi...

Страница 10: ... water availableonly in the winterperiod in order to shiptheequipmentwithout waterinside FIR03002 2 L Sterile syringeb d C Cat 50x50 LXA10004 1 PCS RL 3 8 4 FOX adapter s for air argon MWW00240and MWW00241 1 PCS Focusing supportplate D2116466 1 PCS USB pendrive OME00337 1 PCS Blue Rilsan pipe d 8x6 MWW00710 4 m Power cable LE000006 1 PCS Control pedal RIC00056 1 PCS Protection glass slideand glass...

Страница 11: ...d out by qualified personnel Permissible temperature from 10 C to 40 C Permissible relative humidity from 30 to 95 Maximum height at sea level 2000 m When positioning the LASER welder keep in mind the following recommendations Position the equipment on a flat stable surface that extends beyond the base of the machine in all directions leaving more than 10 cm between the rear panel and the wall Gua...

Страница 12: ...s Power supply tolerances Working voltage 10 of rated voltage Frequency 1 of rated current in continuous mode 2 of rated current for ashort period Harmonic distortion for the sum of the second to fifth harmonics not over 10 of the total voltage rms among conductors A further distortion is allowed for the sum of the harmonics from the sixth to thirtieth of 2 on the total voltage rms among conductor...

Страница 13: ...atibility EMC 2014 30 EC and RoHS 2011 64 EC Directives and the following reference Standards BS EN 60825 1 Safety of LASER products Part 1 Equipment classification and requirements BS EN 61326 1 Electrical equipment for measurement control and laboratory use EMC requirements BS EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Intended use Use the ...

Страница 14: ...s in general Labels and safety devices 1 Emergency button useonly in the event ofan emergency Ifpressed it disconnects thepower supply network from thedevice ETI00361 2 LASER aperture warning label ETI00129 LASER APERTURE This label indicates the LASER beam outletpoint 3 LASER emission characteristics label ETI00439 This label provides informationabouttheemission characteristics ofthelaserbeam inc...

Страница 15: ...tionprotectionglass under the microscope Leather curtains for access to thewelding chamber LASER radiation protectiveglass on inspectionwindow Emergency button Remote block connector Flashing indicator on the display whenthedevice is ready toemit LASER radiation A PIN code can beset at willby theuser to prevent involuntary useby unauthorised personnel ...

Страница 16: ...vel MUSTalways be at maximum mark Use double distilled water only for top up replacement 8 Compartment for extractionofthe liquidtop up pipes Rear connections 1 Resettablefuses 2 Power supplysocket 3 Master switch 4 Protection Air GAS inlet 5 Compressed airinlet ifenvisioned 6 Control pedal 7 Interlock remoteconnection seeparagraph 8 Composite video output for OBC models only If present the compos...

Страница 17: ...pending on the type of correction required Referto the scale printed on each eyepiece Safety glasses must have an OD 7 optical density and an L9 protection level for pulsed LASERS with a wavelength of 1064 nm in compliance with the relevant BS EN 207 standard Turning on the equipment Move the power supply switch located on the rear panel of the equipment to position I Wait until the display shows ...

Страница 18: ...or 5 mins ofinactivity Selecting Time out LASER 10 mins the Laser goes intoStand by after 10 minutes ofinactivity 5 Pin This menu can be used to modify the start PIN The user default PIN is 0000 By pressing the New PIN key it is possible to modify the access PIN using the Touch screen keyboard First of all introduction of the Old PIN is requested Introducethe old Pin and press OK If the PIN introd...

Страница 19: ...ome completely white and will remain in this way for approx 30 seconds until the update is completed When the update has been completed the initial screen appears and communicates to switch the system off and back on again Verify correct updating viathe Info Menu 9 Service Themenu is protected by Password accessible only to personnel authorised for the maintenance of the device 10 Date and Time Th...

Страница 20: ...ms can be selected 5 Post Gas The post gas duration goes from a minimum of 0 seconds No post gas to a maximum of 9 seconds with steps of 3 seconds 6 Spot Thefollowing welding spot dimensions can be set 0 3 mm 0 4 mm 0 6 mm 0 7 mm 0 9 mm 1 00 mm 1 2 mm 1 3 mm 1 5 mm The welding spot box is green when the current value is the same as the value memorised in the program selected and flashes when this ...

Страница 21: ...Operator Manual Chapter Display 21 To recover the Silver parameters and take them into the Work session press the key ...

Страница 22: ...the Safety Informationchapterbefore proceeding Every maintenance operation even small relative to the Laser Welder and electric plant requires the intervention of qualified personnel Only original spare parts can be used Using non original spare parts exempts the manufacturer from any liability Periodic inspections Check the integrity of the LASER radiation safety glass on the KG3 inspection windo...

Страница 23: ... If the filter is too dirty or damaged replace it Code RIC00040 Periodically check the active carbon filter and replace it at least once every 6 months Ref 2 loosen the two fixing pawls and remove downwards puling by the wings WARNING Do not cover the equipment vents with cloths or other materials Leave a suitable space of at least 10 cm between the rear vent and the wall If this is not the case e...

Страница 24: ...described below Checking alignment 1 Set the following parameters 1 0 KW time 1 0 mS frequency 0 Hz and minimum SPOT size 2 Position a piece of flat metal on the Focusing support plate D2116466 and perform aspot 3 Check the position of the spot with respect to the crosshair if the spot intersects the crosshair in the centre alignment is not required Correcting alignment WARNING Take great care to ...

Страница 25: ...rmation Extraordinary maintenance may only be carried out by OROTIG S p A personnel or authorised by the same Recommendations For a good Laser Welder efficiency we recommend Installation in an environment not too hot and away from heat sources the higher the ambient temperature the lower the efficiency of the cooling circuit heat exchanger Keeping it away from equipment that produces moisture or d...

Страница 26: ... sales assistance Error 5 RS 232 fail Problem Communication between the internal circuit boards does not work Solution Contact the technical after sales assistance Warning signals The Warning signals appear for conditions outside the job and can be solved without having to switch the equipment off Warning 1 Remote interlock Symptom The remote interlock switch contact is open Solution Close the con...

Страница 27: ... nozzles have reached 300 operating hours Solution Touch the screen to remove the indication and replace the filters present in the equipment Warning 6 LASER temperature too cold Symptom The temperature of the internal electronics is too low Solution Install the equipment in a warmer place avoid high temperature changes Wait for the equipment to reset automatically do not switch off leave it on to...

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