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US

OPTIMUM

M A S C H I N E N - G E R M A N Y

Operating manual

Version 1.0.3

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Содержание Vario Select OptiDrill B 30VGM

Страница 1: ...US OPTIMUM M A S C H I N E N G E R M A N Y Operating manual Version 1 0 3...

Страница 2: ...eparating protective devices 14 1 13 1 Drill chuck guard 14 1 14 Personnel protective equipment 14 1 15 Safety during operation 14 1 16 Safety during maintenance 15 1 16 1 Switching off and securing t...

Страница 3: ...Table cutting speeds infeed 35 5 2 Speed table 35 5 3 Examples to calculatory determine the required speed for your drilling machine 37 6 Maintenance 6 1 Safety 39 6 1 1 Preparation 39 6 1 2 Restarti...

Страница 4: ...nology Glossary 67 9 3 LIMITED WARRANTY 68 Preface The illustrations of the geared drill might in some details deviate from the illustrations of this operating man ual but this will have no influence...

Страница 5: ...to prevent dangers In addition to this operating manual please note applicable laws and regulations legal regulations for preventing an accident the prohibition warning and mandatory signs as well as...

Страница 6: ...danger that will cause serious injury or death to people WARNING Risk A danger that might cause serious injury or death to a per son CAUTION Danger or unsafe procedure that might cause injury to peop...

Страница 7: ...e 7 Original operating instructions B30 VGM US 1 1 2 Other pictograms Warning of automatic start up Disconnect main power Activation forbidden Use ear protection Use protective boots Use protective gl...

Страница 8: ...e instruction manual is observed review and maintenance instructions are observed Technical data on page 17 WARNING Very serious injury due to improper use It is forbidden to make any modifications or...

Страница 9: ...haft is turning 1 4 Possible dangers caused by the geared drill The geared drill is carried out with the latest technological advances Nonetheless there remains a residual risk since the geared drill...

Страница 10: ...must Obligations of the operator train the staff instruct the staff in regular intervals at least once a year on all safety standards that apply to the bench drill and upright drill the operation acc...

Страница 11: ...able materials or cooling lubricants Take additional preventive measures in order to safely avoid health hazards before processing flammable materials e g aluminum magnesium or before using flammable...

Страница 12: ...g of each shift with the machine stopped once a week with the machine in operation after every maintenance and repair operation Check the prohibition warning and information labels and the markings on...

Страница 13: ...ble switch can be protected with a padlock against unau thorized or accidental activation When the main switch is off the power supply to the motor is cut off Img 1 3 Main switch Points marked with th...

Страница 14: ...toe caps Ear protection Before starting work make sure that the prescribed personal protective equipment is available at the workplace CAUTION Dirty or contaminated personnel protective equipment can...

Страница 15: ...during drilling work 1 16 Safety during maintenance Inform operators in good time of any repair and maintenance work Report all safety relevant changes or performances details of the geared drill Docu...

Страница 16: ...dent report Inform your superiors and SDL Industries immediately in case of accidents possible sources of danger and any action which almost lead to an accident Near misses Near misses may have many p...

Страница 17: ...21 2 3 Spindle Spindle taper 3 MT Spindle feed Speed 1 2 3 0 1 mm rev 0 004 rev 0 15 mm rev 0 006 rev 0 2 mm rev 0 008 rev Automatic spindle feed on page 31 2 4 Drilling table Table measurements Lengt...

Страница 18: ...of the noise emission and the degree of the noise disturbance it is not possible to use it reliably to determine if further security measures are required or not The following factors influence the ac...

Страница 19: ...OPTIMUM M A S C H I N E N G E R M A N Y Technical data Version 1 0 3 dated July 22 2014 Page 19 Original operating instructions B30 VGM US 2 12 Dimensions Img 2 1 Dimensions...

Страница 20: ...ciently stable and breaks under load Check if the hoisting gear and load suspension gears are of sufficient load bearing capacity and in proper condition Observe the rules for preventing accidents iss...

Страница 21: ...oundation The foundation must be prepared in a way that eventually used cooling agent cannot penetrate into the ground Protruding parts such as stops handles etc need to be protected by the customer i...

Страница 22: ...ch is not sufficiently stable and breaks under load Fix the load suspension gear around the drill head To do so use a lifting sling Use an appropriate hoisting device e g a crane Make sure to have an...

Страница 23: ...3 6 Securing In order to achieve the necessary stability of the geared drill the base of the machine must be firmly bolted to the foundation We recommend you to use anchor cartridges respectively heav...

Страница 24: ...range Tool holders must only be modified in compliance with the recommendations of OPTIMUM or of the manufacturer of clamping tools WARNING Staff and equipment may be endangered if the geared drill i...

Страница 25: ...p also delivers if it turns in the wrong direction Due to the wrong turning direction the pump is destroyed within a short time Img 3 6 Coolant filler hole 3 8 2 Checks Check the geared drill as indic...

Страница 26: ...fety devices are installed and activated All problems should be eliminated immediately Stop the machine immediately in the event of any abnormality in operation and make sure it cannot be started up a...

Страница 27: ...y actuating the selection switch Operational mode auto In the automatic mode the motor starts up according to a predefined path using the drilling depth stop of the spindle and stop at the end positio...

Страница 28: ...d setting VARIO Push button ON The push button ON will start up the rotation Push button OFF The push button OFF switches off the rotation of the spindle Coolant pump ON OFF Switches the coolant pump...

Страница 29: ...e same depth you can use the drill depth stop Loosen the adjusting screw of the drill depth stop and move it until the required drill depth coincides with the indicator Retighten the adjusting screw d...

Страница 30: ...de and never grip it using metal tweezers in order to avoid a short circuit Insert new button cells into the digital display in most cases with the labeling to the top The battery compartment must be...

Страница 31: ...ATION The higher the preset number of revolutions the greater the feed speed in the spindle Make sure you set the right speed for the material used and the diameter of the bit Adjust the drill depth s...

Страница 32: ...of the integrated drill drift or of the feed handle The taper mandrel is released from the drill spindle as described below Move the spindle downward until it is pos sible to insert the locking pin F...

Страница 33: ...tool or the drill chuck Press the taper mandrel into the drill spindle 4 7 Coolant unit When performing rotational movements high temperatures are generated at the cutting edge due to the occurring f...

Страница 34: ...stop to obtain a constant result Make sure to use a dust remover unit when working with wood as sawdust can be harmful to health Use a suitable protective mask for any work that generates dust First s...

Страница 35: ...CuZn alloy brittle 60 100 0 10 0 15 0 30 0 40 0 60 CuZn alloy ductile 35 60 0 05 0 10 0 25 0 35 0 55 Aluminum alloy up to 11 Si 30 50 0 10 0 20 0 30 0 40 0 60 Thermoplastics 20 40 0 05 0 10 0 20 0 30...

Страница 36: ...637 743 849 1062 1274 1699 2123 16 0 80 119 159 199 239 299 358 398 498 597 697 796 995 1194 1592 1990 17 0 75 112 150 187 225 281 337 375 468 562 656 749 937 1124 1499 1873 18 0 71 106 142 177 212 2...

Страница 37: ...material The chisel edge is positioned at an angle of 55 to the major cutting edge As a general rule of thumb it applies The pre drilling diameter is depending on the length of the chisel edge Recomm...

Страница 38: ...ing head make sure that collector vessels are used having sufficient capacity for the amount of liquid to be collected liquids and oils are not spilt on the ground Clean up any spilt liquids or oils i...

Страница 39: ...page 15 Place a warning label 6 1 2 Restarting Run a safety check before restarting the machine Personnel protective equipment on page 14 WARNING Before connecting the machine you must check that the...

Страница 40: ...chine oil Do not use a grease gun or similar tools Img 6 3 Oiler Start of shift after each maintenance or repair operation Drilling head Oil level of the gear area in the drilling head Check the oil l...

Страница 41: ...oil filling screw Img 6 5 Changing the oil in the gear garea in the drilling head Re fill the gear area with gear oil Approx consumption 2 6 quarts Check if the oil level is correct Operating materia...

Страница 42: ...it is necessary to rinse the cooling pump Chip filter Clean the chip filter To do so unscrew the chip container and remove the chips or other soiling Img 6 6 Cooling pump Chip filter As required Ligh...

Страница 43: ...uctions and guidelines given in this manual Should technical assistance be required contact LDS Industries at 1 630 785 6437 Optimum Maschinen Germany and Colovos Company are not liable for nor do the...

Страница 44: ...C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 44 Original operating instructions B30 VGM US 7 Spare parts B30 VGM 7 1 Spare parts drawing drilling head Abb 7 1 D...

Страница 45: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 45 Original operating instructions B30 VGM US 7 2 Parts drawing drilling head 1 of 9 Abb 7 2 Drilling head 1...

Страница 46: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 46 Original operating instructions B30 VGM US 7 3 Parts drawing drilling head 2 of 9 Abb 7 3 Drilling head 2...

Страница 47: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 47 Original operating instructions B30 VGM US 7 4 Parts drawing drilling head 3 of 9 Abb 7 4 Drilling head 3...

Страница 48: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 48 Original operating instructions B30 VGM US 7 5 Parts drawing drilling head 4 of 9 Abb 7 5 Drilling head 4...

Страница 49: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 49 Original operating instructions B30 VGM US 7 6 Parts drawing drilling head 5 of 9 Abb 7 6 Drilling head 5...

Страница 50: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 50 Original operating instructions B30 VGM US 7 7 Parts drawing drilling head 6 of 9 Abb 7 7 Drilling head 6...

Страница 51: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 51 Original operating instructions B30 VGM US 7 8 Parts drawing drilling head 7 of 9 Abb 7 8 Drilling head 7...

Страница 52: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 52 Original operating instructions B30 VGM US 7 9 Parts drawing drilling head 8 of 9 Abb 7 9 Drilling head 8...

Страница 53: ...M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 53 Original operating instructions B30 VGM US 7 10 Parts drawing drilling head 9 of 9 Abb 7 10 Drilling head...

Страница 54: ...M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 54 Original operating instructions B30 VGM US 7 11 Parts drawing drilling chuck guard Abb 7 11 Drilling chuck...

Страница 55: ...S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 55 Original operating instructions B30 VGM US 7 12 Parts drawing column and drilling table Abb 7 12 Column and dri...

Страница 56: ...70 85 M3 x 12 27 Spline shaft 1 0303430327 28 Retaining ring 2 DIN 472 62x2 29 V belt pulley 1 0303430329 30 Key 3 DIN 6885 A 8 x 7 x 20 31 Retaining ring 1 DIN 471 30 x 1 5 32 Shaft 1 0303430332 33 S...

Страница 57: ...1 03034303101 102 Lever 1 03034303102 103 Scale 1 03034303103 104 Cover 1 03034303104 105 Motor plate 1 03034303105 106 Label 1 03034303106 107 Collet 1 03034303107 108 Washer 1 03034303108 109 Socket...

Страница 58: ...5 M6 x 10 175 Washer 1 03034303175 176 Socket head screw 2 GB 70 85 M6 x 16 177 Knurled screw 1 03034303177 178 Fixture 1 03034303178 179 Microswitch 1 03034303179 180 Plate 1 03034303180 181 Aluminiu...

Страница 59: ...eservoir 1 03034303226 227 Washer 2 DIN 125 6 228 Hexagon nut 4 03034303228 229 Fixing bracket 1 03034303229 230 Brush 2 03034303230 231 Support 1 03034303231 232 Hexagon nut 4 03034303232 233 Bushing...

Страница 60: ...A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 60 Original operating instructions B30 VGM US 7 14 Wiring diagram 1 of 2 Abb 7 13 Schaltplan 1 von 2 Wiring diag...

Страница 61: ...A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 61 Original operating instructions B30 VGM US 7 15 Wiring diagram 2 of 2 Abb 7 14 Schaltplan 2 von 2 Wiring diag...

Страница 62: ...H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 62 Original operating instructions B30 VGM US 7 16 Wiring diagram 1 of 2 with PLC Abb 7 15 Schaltplan 1 von 2 Wiring...

Страница 63: ...H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 63 Original operating instructions B30 VGM US 7 17 Wiring diagram 2 of 2 with PLC Abb 7 16 Schaltplan 2 von 2 Wiring...

Страница 64: ...3031S4 1S5 Function switch 1 Kraus Naimer F89580 001 030343031S5 1B5 Sensor top position 1 030343031B5 1B6 Sensor under position 1 030343031B6 1R7 Potentiometer 1 4K7 030343031R7 1B8 Rotation speed se...

Страница 65: ...ll chuck or morse taper There is dirt grease or oil on the inner conical surface or the drill chuck or on the conical surface of the drill spindle Clean surfaces well Keep surfaces free of grease Moto...

Страница 66: ...ece surfaces Excessive slack in bearing Working spindle goes up and down Adjustment strip loose Chuck loose Tool dull Piece loose Readjust bearing slack or replace bearing Readjust bearing slack fixed...

Страница 67: ...ake technical alterations without prior notice 9 2 Terminology Glossary Term Explanation Drift Tool for removing the bit or the drill chuck from the drill spin dle Drill chuck Fixture for holding the...

Страница 68: ...of any unauthorized recommendations opinions or advice as to the choice installation or use of products Product Suitability Many jurisdictions have codes and regulations governing sales construction...

Страница 69: ...bligations Operator 10 User 10 Operating material 18 Other pictograms 7 P Personnel protective equipment 14 Power supply 24 Proper use 8 Q Qualification of employees 10 S Safety during operation 14 Sa...

Страница 70: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 0 3 dated Juli 22 2014 Page 70 Original operating instructions B30 VGM US...

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