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OPTIMUM

M A S C H I N E N   -   G E R M A N Y

Determining the cutting speed and the speed

Version 1.0.3  dated July 22, 2014

Page 36

Original operating instructions

B30 VGM

US

Drill bit 

Ø

 

in mm

Speed 

n

 in rpm

4.5

283

425

566

708

849

1062

1274

1415

1769

2123

2477

2831

3539

4246

5662

7077

5.0

255

382

510

637

764

955

1146

1274

1592

1911

2229

2548

3185

3822

5096

6369

5.5

232

347

463

579

695

869

1042

1158

1448

1737

2027

2316

2895

3474

4632

5790

6.0

212

318

425

531

637

796

955

1062

1327

1592

1858

2123

2654

3185

4246

5308

6.5

196

294

392

490

588

735

882

980

1225

1470

1715

1960

2450

2940

3920

4900

7.0

182

273

364

455

546

682

819

910

1137

1365

1592

1820

2275

2730

3640

4550

7.5

170

255

340

425

510

637

764

849

1062

1274

1486

1699

2123

2548

3397

4246

8.0

159

239

318

398

478

597

717

796

995

1194

1393

1592

1990

2389

3185

3981

8.5

150

225

300

375

450

562

674

749

937

1124

1311

1499

1873

2248

2997

3747

9.0

142

212

283

354

425

531

637

708

885

1062

1238

1415

1769

2123

2831

3539

9.5

134

201

268

335

402

503

603

670

838

1006

1173

1341

1676

2011

2682

3352

10.0

127

191

255

318

382

478

573

637

796

955

1115

1274

1592

1911

2548

3185

11.0

116

174

232

290

347

434

521

579

724

869

1013

1158

1448

1737

2316

2895

12.0

106

159

212

265

318

398

478

531

663

796

929

1062

1327

1592

2123

2654

13.0

98

147

196

245

294

367

441

490

612

735

857

980

1225

1470

1960

2450

14.0

91

136

182

227

273

341

409

455

569

682

796

910

1137

1365

1820

2275

15.0

85

127

170

212

255

318

382

425

531

637

743

849

1062

1274

1699

2123

16.0

80

119

159

199

239

299

358

398

498

597

697

796

995

1194

1592

1990

17.0

75

112

150

187

225

281

337

375

468

562

656

749

937

1124

1499

1873

18.0

71

106

142

177

212

265

318

354

442

531

619

708

885

1062

1415

1769

19.0

67

101

134

168

201

251

302

335

419

503

587

670

838

1006

1341

1676

20.0

64

96

127

159

191

239

287

318

398

478

557

637

796

955

1274

1592

21.0

61

91

121

152

182

227

273

303

379

455

531

607

758

910

1213

1517

22.0

58

87

116

145

174

217

261

290

362

434

507

579

724

869

1158

1448

23.0

55

83

111

138

166

208

249

277

346

415

485

554

692

831

1108

1385

24.0

53

80

106

133

159

199

239

265

332

398

464

531

663

796

1062

1327

25.0

51

76

102

127

153

191

229

255

318

382

446

510

637

764

1019

1274

26.0

49

73

98

122

147

184

220

245

306

367

429

490

612

735

980

1225

27.0

47

71

94

118

142

177

212

236

295

354

413

472

590

708

944

1180

28.0

45

68

91

114

136

171

205

227

284

341

398

455

569

682

910

1137

29.0

44

66

88

110

132

165

198

220

275

329

384

439

549

659

879

1098

30.0

42

64

85

106

127

159

191

212

265

318

372

425

531

637

849

1062

31.0

41

62

82

103

123

154

185

205

257

308

360

411

514

616

822

1027

32.0

40

60

80

100

119

149

179

199

249

299

348

398

498

597

796

995

33.0

39

58

77

97

116

145

174

193

241

290

338

386

483

579

772

965

34.0

37

56

75

94

112

141

169

187

234

281

328

375

468

562

749

937

35.0

36

55

73

91

109

136

164

182

227

273

318

364

455

546

728

910

36.0

35

53

71

88

106

133

159

177

221

265

310

354

442

531

708

885

37.0

34

52

69

86

103

129

155

172

215

258

301

344

430

516

689

861

38.0

34

50

67

84

101

126

151

168

210

251

293

335

419

503

670

838

Vc

 

in m/min

4

6

8

10

12

15

18

20

25

30

35

40

50

60

80

100

Содержание Vario Select OptiDrill B 30VGM

Страница 1: ...US OPTIMUM M A S C H I N E N G E R M A N Y Operating manual Version 1 0 3...

Страница 2: ...eparating protective devices 14 1 13 1 Drill chuck guard 14 1 14 Personnel protective equipment 14 1 15 Safety during operation 14 1 16 Safety during maintenance 15 1 16 1 Switching off and securing t...

Страница 3: ...Table cutting speeds infeed 35 5 2 Speed table 35 5 3 Examples to calculatory determine the required speed for your drilling machine 37 6 Maintenance 6 1 Safety 39 6 1 1 Preparation 39 6 1 2 Restarti...

Страница 4: ...nology Glossary 67 9 3 LIMITED WARRANTY 68 Preface The illustrations of the geared drill might in some details deviate from the illustrations of this operating man ual but this will have no influence...

Страница 5: ...to prevent dangers In addition to this operating manual please note applicable laws and regulations legal regulations for preventing an accident the prohibition warning and mandatory signs as well as...

Страница 6: ...danger that will cause serious injury or death to people WARNING Risk A danger that might cause serious injury or death to a per son CAUTION Danger or unsafe procedure that might cause injury to peop...

Страница 7: ...e 7 Original operating instructions B30 VGM US 1 1 2 Other pictograms Warning of automatic start up Disconnect main power Activation forbidden Use ear protection Use protective boots Use protective gl...

Страница 8: ...e instruction manual is observed review and maintenance instructions are observed Technical data on page 17 WARNING Very serious injury due to improper use It is forbidden to make any modifications or...

Страница 9: ...haft is turning 1 4 Possible dangers caused by the geared drill The geared drill is carried out with the latest technological advances Nonetheless there remains a residual risk since the geared drill...

Страница 10: ...must Obligations of the operator train the staff instruct the staff in regular intervals at least once a year on all safety standards that apply to the bench drill and upright drill the operation acc...

Страница 11: ...able materials or cooling lubricants Take additional preventive measures in order to safely avoid health hazards before processing flammable materials e g aluminum magnesium or before using flammable...

Страница 12: ...g of each shift with the machine stopped once a week with the machine in operation after every maintenance and repair operation Check the prohibition warning and information labels and the markings on...

Страница 13: ...ble switch can be protected with a padlock against unau thorized or accidental activation When the main switch is off the power supply to the motor is cut off Img 1 3 Main switch Points marked with th...

Страница 14: ...toe caps Ear protection Before starting work make sure that the prescribed personal protective equipment is available at the workplace CAUTION Dirty or contaminated personnel protective equipment can...

Страница 15: ...during drilling work 1 16 Safety during maintenance Inform operators in good time of any repair and maintenance work Report all safety relevant changes or performances details of the geared drill Docu...

Страница 16: ...dent report Inform your superiors and SDL Industries immediately in case of accidents possible sources of danger and any action which almost lead to an accident Near misses Near misses may have many p...

Страница 17: ...21 2 3 Spindle Spindle taper 3 MT Spindle feed Speed 1 2 3 0 1 mm rev 0 004 rev 0 15 mm rev 0 006 rev 0 2 mm rev 0 008 rev Automatic spindle feed on page 31 2 4 Drilling table Table measurements Lengt...

Страница 18: ...of the noise emission and the degree of the noise disturbance it is not possible to use it reliably to determine if further security measures are required or not The following factors influence the ac...

Страница 19: ...OPTIMUM M A S C H I N E N G E R M A N Y Technical data Version 1 0 3 dated July 22 2014 Page 19 Original operating instructions B30 VGM US 2 12 Dimensions Img 2 1 Dimensions...

Страница 20: ...ciently stable and breaks under load Check if the hoisting gear and load suspension gears are of sufficient load bearing capacity and in proper condition Observe the rules for preventing accidents iss...

Страница 21: ...oundation The foundation must be prepared in a way that eventually used cooling agent cannot penetrate into the ground Protruding parts such as stops handles etc need to be protected by the customer i...

Страница 22: ...ch is not sufficiently stable and breaks under load Fix the load suspension gear around the drill head To do so use a lifting sling Use an appropriate hoisting device e g a crane Make sure to have an...

Страница 23: ...3 6 Securing In order to achieve the necessary stability of the geared drill the base of the machine must be firmly bolted to the foundation We recommend you to use anchor cartridges respectively heav...

Страница 24: ...range Tool holders must only be modified in compliance with the recommendations of OPTIMUM or of the manufacturer of clamping tools WARNING Staff and equipment may be endangered if the geared drill i...

Страница 25: ...p also delivers if it turns in the wrong direction Due to the wrong turning direction the pump is destroyed within a short time Img 3 6 Coolant filler hole 3 8 2 Checks Check the geared drill as indic...

Страница 26: ...fety devices are installed and activated All problems should be eliminated immediately Stop the machine immediately in the event of any abnormality in operation and make sure it cannot be started up a...

Страница 27: ...y actuating the selection switch Operational mode auto In the automatic mode the motor starts up according to a predefined path using the drilling depth stop of the spindle and stop at the end positio...

Страница 28: ...d setting VARIO Push button ON The push button ON will start up the rotation Push button OFF The push button OFF switches off the rotation of the spindle Coolant pump ON OFF Switches the coolant pump...

Страница 29: ...e same depth you can use the drill depth stop Loosen the adjusting screw of the drill depth stop and move it until the required drill depth coincides with the indicator Retighten the adjusting screw d...

Страница 30: ...de and never grip it using metal tweezers in order to avoid a short circuit Insert new button cells into the digital display in most cases with the labeling to the top The battery compartment must be...

Страница 31: ...ATION The higher the preset number of revolutions the greater the feed speed in the spindle Make sure you set the right speed for the material used and the diameter of the bit Adjust the drill depth s...

Страница 32: ...of the integrated drill drift or of the feed handle The taper mandrel is released from the drill spindle as described below Move the spindle downward until it is pos sible to insert the locking pin F...

Страница 33: ...tool or the drill chuck Press the taper mandrel into the drill spindle 4 7 Coolant unit When performing rotational movements high temperatures are generated at the cutting edge due to the occurring f...

Страница 34: ...stop to obtain a constant result Make sure to use a dust remover unit when working with wood as sawdust can be harmful to health Use a suitable protective mask for any work that generates dust First s...

Страница 35: ...CuZn alloy brittle 60 100 0 10 0 15 0 30 0 40 0 60 CuZn alloy ductile 35 60 0 05 0 10 0 25 0 35 0 55 Aluminum alloy up to 11 Si 30 50 0 10 0 20 0 30 0 40 0 60 Thermoplastics 20 40 0 05 0 10 0 20 0 30...

Страница 36: ...637 743 849 1062 1274 1699 2123 16 0 80 119 159 199 239 299 358 398 498 597 697 796 995 1194 1592 1990 17 0 75 112 150 187 225 281 337 375 468 562 656 749 937 1124 1499 1873 18 0 71 106 142 177 212 2...

Страница 37: ...material The chisel edge is positioned at an angle of 55 to the major cutting edge As a general rule of thumb it applies The pre drilling diameter is depending on the length of the chisel edge Recomm...

Страница 38: ...ing head make sure that collector vessels are used having sufficient capacity for the amount of liquid to be collected liquids and oils are not spilt on the ground Clean up any spilt liquids or oils i...

Страница 39: ...page 15 Place a warning label 6 1 2 Restarting Run a safety check before restarting the machine Personnel protective equipment on page 14 WARNING Before connecting the machine you must check that the...

Страница 40: ...chine oil Do not use a grease gun or similar tools Img 6 3 Oiler Start of shift after each maintenance or repair operation Drilling head Oil level of the gear area in the drilling head Check the oil l...

Страница 41: ...oil filling screw Img 6 5 Changing the oil in the gear garea in the drilling head Re fill the gear area with gear oil Approx consumption 2 6 quarts Check if the oil level is correct Operating materia...

Страница 42: ...it is necessary to rinse the cooling pump Chip filter Clean the chip filter To do so unscrew the chip container and remove the chips or other soiling Img 6 6 Cooling pump Chip filter As required Ligh...

Страница 43: ...uctions and guidelines given in this manual Should technical assistance be required contact LDS Industries at 1 630 785 6437 Optimum Maschinen Germany and Colovos Company are not liable for nor do the...

Страница 44: ...C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 44 Original operating instructions B30 VGM US 7 Spare parts B30 VGM 7 1 Spare parts drawing drilling head Abb 7 1 D...

Страница 45: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 45 Original operating instructions B30 VGM US 7 2 Parts drawing drilling head 1 of 9 Abb 7 2 Drilling head 1...

Страница 46: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 46 Original operating instructions B30 VGM US 7 3 Parts drawing drilling head 2 of 9 Abb 7 3 Drilling head 2...

Страница 47: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 47 Original operating instructions B30 VGM US 7 4 Parts drawing drilling head 3 of 9 Abb 7 4 Drilling head 3...

Страница 48: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 48 Original operating instructions B30 VGM US 7 5 Parts drawing drilling head 4 of 9 Abb 7 5 Drilling head 4...

Страница 49: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 49 Original operating instructions B30 VGM US 7 6 Parts drawing drilling head 5 of 9 Abb 7 6 Drilling head 5...

Страница 50: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 50 Original operating instructions B30 VGM US 7 7 Parts drawing drilling head 6 of 9 Abb 7 7 Drilling head 6...

Страница 51: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 51 Original operating instructions B30 VGM US 7 8 Parts drawing drilling head 7 of 9 Abb 7 8 Drilling head 7...

Страница 52: ...M M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 52 Original operating instructions B30 VGM US 7 9 Parts drawing drilling head 8 of 9 Abb 7 9 Drilling head 8...

Страница 53: ...M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 53 Original operating instructions B30 VGM US 7 10 Parts drawing drilling head 9 of 9 Abb 7 10 Drilling head...

Страница 54: ...M A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 54 Original operating instructions B30 VGM US 7 11 Parts drawing drilling chuck guard Abb 7 11 Drilling chuck...

Страница 55: ...S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 55 Original operating instructions B30 VGM US 7 12 Parts drawing column and drilling table Abb 7 12 Column and dri...

Страница 56: ...70 85 M3 x 12 27 Spline shaft 1 0303430327 28 Retaining ring 2 DIN 472 62x2 29 V belt pulley 1 0303430329 30 Key 3 DIN 6885 A 8 x 7 x 20 31 Retaining ring 1 DIN 471 30 x 1 5 32 Shaft 1 0303430332 33 S...

Страница 57: ...1 03034303101 102 Lever 1 03034303102 103 Scale 1 03034303103 104 Cover 1 03034303104 105 Motor plate 1 03034303105 106 Label 1 03034303106 107 Collet 1 03034303107 108 Washer 1 03034303108 109 Socket...

Страница 58: ...5 M6 x 10 175 Washer 1 03034303175 176 Socket head screw 2 GB 70 85 M6 x 16 177 Knurled screw 1 03034303177 178 Fixture 1 03034303178 179 Microswitch 1 03034303179 180 Plate 1 03034303180 181 Aluminiu...

Страница 59: ...eservoir 1 03034303226 227 Washer 2 DIN 125 6 228 Hexagon nut 4 03034303228 229 Fixing bracket 1 03034303229 230 Brush 2 03034303230 231 Support 1 03034303231 232 Hexagon nut 4 03034303232 233 Bushing...

Страница 60: ...A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 60 Original operating instructions B30 VGM US 7 14 Wiring diagram 1 of 2 Abb 7 13 Schaltplan 1 von 2 Wiring diag...

Страница 61: ...A S C H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 61 Original operating instructions B30 VGM US 7 15 Wiring diagram 2 of 2 Abb 7 14 Schaltplan 2 von 2 Wiring diag...

Страница 62: ...H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 62 Original operating instructions B30 VGM US 7 16 Wiring diagram 1 of 2 with PLC Abb 7 15 Schaltplan 1 von 2 Wiring...

Страница 63: ...H I N E N G E R M A N Y Spare parts B30 VGM Version 1 0 3 dated July 22 2014 Page 63 Original operating instructions B30 VGM US 7 17 Wiring diagram 2 of 2 with PLC Abb 7 16 Schaltplan 2 von 2 Wiring...

Страница 64: ...3031S4 1S5 Function switch 1 Kraus Naimer F89580 001 030343031S5 1B5 Sensor top position 1 030343031B5 1B6 Sensor under position 1 030343031B6 1R7 Potentiometer 1 4K7 030343031R7 1B8 Rotation speed se...

Страница 65: ...ll chuck or morse taper There is dirt grease or oil on the inner conical surface or the drill chuck or on the conical surface of the drill spindle Clean surfaces well Keep surfaces free of grease Moto...

Страница 66: ...ece surfaces Excessive slack in bearing Working spindle goes up and down Adjustment strip loose Chuck loose Tool dull Piece loose Readjust bearing slack or replace bearing Readjust bearing slack fixed...

Страница 67: ...ake technical alterations without prior notice 9 2 Terminology Glossary Term Explanation Drift Tool for removing the bit or the drill chuck from the drill spin dle Drill chuck Fixture for holding the...

Страница 68: ...of any unauthorized recommendations opinions or advice as to the choice installation or use of products Product Suitability Many jurisdictions have codes and regulations governing sales construction...

Страница 69: ...bligations Operator 10 User 10 Operating material 18 Other pictograms 7 P Personnel protective equipment 14 Power supply 24 Proper use 8 Q Qualification of employees 10 S Safety during operation 14 Sa...

Страница 70: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 0 3 dated Juli 22 2014 Page 70 Original operating instructions B30 VGM US...

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