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OPTIMUM

M A S C H I N E N - G E R M A N Y

Version 1.3.0 dated 2016-12-16

Page 44

Original operating instructions

MF2 Vario

Cleaning, maintenance, repair

Properly-performed regular maintenance, cleaning and repair is an essential prerequisite for
safe operation, fault-free operation, a long service life of the multi-milling machine and the qual-
ity of the products manufactured with it.

5.1

Safety

WARNING!

The consequences of incorrect maintenance and repair work may include:



Very serious injury to personnel working on the multi-milling machine,



damage to the multi-milling machine.

Only qualified personnel should carry out maintenance and repair work on the multi-
milling machine.

5.1.1 Measures before repair works



Switch off the machine according to these operating instructions and secure it against unex-
pected switching on again.



Disconnect the machine from the power supply.

5.1.2 Notes for repair



Observe maintenance dates and activities which are prescribed in the operating instruc-
tions.



Observe the procedures of switching on and off which are described in the operating
instructions.



A shop equipment suitable for performing repair measures is required.

5.1.3 Measures before switching on again and after repair measures



Before restarting run a safety check.



There must be no dangers for persons.



The multi-milling machine must not be damaged.

5.2

Cleaning

WARNING!

Only perform cleaning works when the machine is switched off.

Do not use petrol, thinner or compressed air for cleaning tasks.



Take every day after work clamping and workpiece from the table and table cleaning.



For rough cleaning tasks use a chip hook, a hand brush, vacuum cleaner or slot cleaner.



Remove solings and remaining lubricants with kerosene or special cleaning agents.



afterwards lightly lubricate blank surfaces.

Содержание OPTIMILL MF 2V

Страница 1: ...GB OPTIMUM M A S C H I N E N G E R M A N Y Operating manual Version 1 3 0 Multi functional milling machine 3336030...

Страница 2: ...abels 12 1 9 1 Control technical protection 12 1 9 2 Prohibition warning and mandatory labels 12 1 10 Safety check 12 1 11 Personnel protective equipment 13 1 12 Safety during operation 13 1 13 Safety...

Страница 3: ...e cross table left or right X axis 32 4 6 1 Manual movement on the X axis 32 4 6 2 Automatic movement of the X axis using the feed motor 33 4 7 Moving the cross table forward back Y axis 33 4 8 Inclin...

Страница 4: ...60 6 6 Bedienpanel ab Jahr 2016 Control panel from year 2016 63 6 7 Maschinenschilder Machine labels 64 6 8 Schaltplan 1 von 2 Wiring diagram 1 of 2 65 6 9 Schaltplan 2 von 2 Wiring diagram 2 of 2 66...

Страница 5: ...ice life In the paragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the pre...

Страница 6: ...to observe the European standards With regard to relevant national legislation which has not yet been adjusted to the European standards the applicable national legislation needs to be observed If req...

Страница 7: ...re injury to the personnel or can lead to death CAUTION Danger or unsafe procedure that might cause injury to people or damage to property ATTENTION Situation that could cause damage to the milling ma...

Страница 8: ...ed and manufactured to be used in a non explosive environment Intended use If the milling machine is used in any way other than described above modified without the approval of the company Optimum Mas...

Страница 9: ...Reasonably foreseeable misuses Any other use as the one determined under the Intended use or any use beyond the described use shall be deemed as not in conformity and is forbidden Any other use has t...

Страница 10: ...workpieces with normal strength values e g steel 18 22 m min for workpieces with high strength values 10 14 m min the pressure is selected in a way that the cutting speed remains constant for hard mat...

Страница 11: ...ing machine This will prevent it from being used by unauthorized personnel The qualifications of the personnel for the different tasks are mentioned below Operator The operator is instructed by the op...

Страница 12: ...check whether the personnel is working safety and risk conscious and observe the operat ing instructions The operator must Obligations of the operator be specially trained in handling and programming...

Страница 13: ...here might be volt age even if the main switch is switched off WARNING Dangerous voltage even if the main switch is switched off In the areas marked by the ideogram in the margin there might be voltag...

Страница 14: ...orkpieces or fragments hereof which are flying off at high speed contact with rotating parts fatal electrocution pulling in of clothes If you bypass a controller in exceptional cases e g during electr...

Страница 15: ...ases Clean it each time after use and once a week 1 12 Safety during operation WARNING Before activating the milling machine assure yourself that this will neither endanger other personnel nor cause d...

Страница 16: ...flagration Magnesium is designated as a dangerous material in the list of dangerous materials and preparations according to 4a of Ordinance of Hazardous Substances In case of a fire with magnesium onl...

Страница 17: ...d suspension gears are of sufficient load capacity and are in perfect condition Fasten the loads properly Never walk under suspended loads 1 14 2 Mechanical maintenance work Remove or install protecti...

Страница 18: ...must be followed during the inspection The inspection prior to initial operation is not required if the operator receives confirmation from the manufacturer or installer that the electrical systems a...

Страница 19: ...m spindle head to table 446 mm Max dist from centre of spindle to upright 680 mm Min dist from centre of spindle to upright 200 mm Height 2150 mm Width 1400 mm Depth 1450 mm Total weight 900 kg Max lo...

Страница 20: ...ons INFORMATION The mentioned numerical value is the emission level and not necessarily a safe working level Though there is a dependency between the degree of the noise emission and the degree of the...

Страница 21: ...possible that the admissible exposure level might be different from country to country due to national regulations This information about the noise emission shall allow the operator of the machine to...

Страница 22: ...se of unstable lifting and load suspension equipment that might break under load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load bearing cap...

Страница 23: ...ion should meet certain criteria The following points should be noted The device must only be installed and operated in a dry and well ventilated place Avoid places close to machines which cause chips...

Страница 24: ...e the machine base to the foundation must be capable of absorbing the loads caused by the machine The foundation must be level Check that the machine foundation is horizontal by using a spirit level 3...

Страница 25: ...horing bolts Carefully lower the multi milling machine the anchoring bolts must be introduced through the holes in the machine foot Install washers and nuts on the anchoring bolts Check that the multi...

Страница 26: ...ng machine and in particular the milling spindle is immediately operated at maximum load when it is cold it may result in damages If the machine is cold e g directly after having transported the machi...

Страница 27: ...ial current of 300 mA According to IEC 60755 ELCBs differ in the type of fault currents they can detect In conjunction with electronic devices currents with DC components may occur 3 9 2 Protection fr...

Страница 28: ...ype B also accept the detection of smooth AC fault cur rents as well as the detection of fault current shapes of type A they are therefore suitable for all the circuits mentioned ELCBs of this series...

Страница 29: ...4 5 13 6 7 1 3 10 8 Pos Designation Pos Designation 1 Spindle head 8 Wheel for cross table Y axis 2 Spindle sleeve lever 9 Control panel 3 Spindle sleeve fine feed 10 Stops 4 Spindle protection 11 Cra...

Страница 30: ...ipment to the correct height before you start working To do so detach the clamping screw adjust the required height and re tighten the clamping screw A switch is integrated in the fixture of the spind...

Страница 31: ...in switch is located on the outside of the switch cabinet ATTENTION Operational personnel do not have access to the distribution cabinets Switch Cabinets should only be opened by maintenance personnel...

Страница 32: ...gh speed Use protective goggles ATTENTION Noise levels may vary depending on the work cycle Use ear protection 4 3 1 Warming up the machine ATTENTION If the multi milling machine and in particular the...

Страница 33: ...s table using the crank handle Loosen the tightening lever Engage the handle by pushing it towards the teeth Turn the handle to the required position for the cross table The scale has a graduation of...

Страница 34: ...ight or left of the table Using the automatic feed motor Img 4 8 Moving the cross table on the X axis 4 6 1 Manual movement on the X axis Loosen the tightening lever Engage the crank handle by pushing...

Страница 35: ...for fast motion Once you release the button the machine will proceed at the preset speed WARNING When the feed motor is operating in fast motion do not touch moving parts or rotating parts Make sure...

Страница 36: ...spindle head up or down INFORMATION Use a 17 19 polygonal spanner for the clamping screws and movement screws One is included among the accessories The spindle head can be inclined forward and back 4...

Страница 37: ...right or left 4 10 Moving the spindle head holder forward or back You can move the spindle head holder forward or back Proceed as follows Loosen the clamping screws 2 units Position the spindle head...

Страница 38: ...the 3 grooves on the pulleys If the V belt is positioned in the upper pulley the spindle turns at maximum speed When the V belt is in the bottom pulley the spindle turns at minimum speed In order to...

Страница 39: ...the left hare symbol neutral lever in the centre low speed horizontal lever to the right tortoise symbol ATTENTION When changing over the gear selector to high or low speed the turning direction of t...

Страница 40: ...on of the spindle L Turning direction Left R Turning direction Right 0 Deactivate spindle Img 4 17 Spindle Left Stop Right selector 4 15 Spindle brake The spindle brake is located on the left hand sid...

Страница 41: ...depth is reached the activated end stop deactivates the automatic spin dle sleeve feed Img 4 19 Drill depth stop 4 17 Spindle sleeve feed Spindle sleeve feed can be manual or automatic 4 17 1 Manual s...

Страница 42: ...ering the spindle with the hand wheel makes it easier to rotate the lever Img 4 22 Selector switch Spindle sleeve feed speed To select the speed of feed of the spindle sleeve using the selector procee...

Страница 43: ...of the spindle For a downward feed proceed as follows If you are working with a clockwise tool you should pull out the button until the clutch engages If you are working with an anti clockwise tool pu...

Страница 44: ...e sleeve and the tool cone before inserting the tool Insert the tool cone into the spindle sleeve The tenons on the spindle sleeve must sink into both grooves on the tool holder Screw the draw in rod...

Страница 45: ...event of an emergency 4 20 1 Position of the emergency stop knob The EMERGENCY STOP push button is located on the control panel Img 4 27 Emergency switch ATTENTION The EMERGENCY STOP push button stop...

Страница 46: ...against unex pected switching on again Disconnect the machine from the power supply 5 1 2 Notes for repair Observe maintenance dates and activities which are prescribed in the operating instruc tions...

Страница 47: ...Lubricate lubricating nipples using ball bearing grease every day Img 5 1 Quill oiler Activate the central lubrication system Abbildung 5 2 using the lever One stroke per operating hour Refill central...

Страница 48: ...ods and dispose of them in accordance with current legal requirements on the environment 5 4 Maintenance The type and level of wear depends to a large extent on the individual usage and operating cond...

Страница 49: ...he St rmer Maschinen GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt can provide a customer service technician however the request for a customer service techni cian can only be made via your speciali...

Страница 50: ...e than 10 6 ml there is an increase in nitrite content to more than 20 ppm mg 1 or nitrate content to more than 50 ppm mg 1 there is an increase in the N nitrosodiethanolamine NDELA to more than 5 ppm...

Страница 51: ...es 0 5 based on initial filing Measures in accordance manufacturer s rec ommendations 1 0 based on initial filing Replace cooling lubricant clean cooling lubri cant circulation system Usage concentrat...

Страница 52: ...M A S C H I N E N G E R M A N Y Version 1 3 0 2016 12 16 50 Originalbetriebsanleitung MF2 Vario DE GB 6 Ersatzteile Spare parts MF2 Vario 6 1 Spindelkopf Multifr smaschine Multi milling machine spind...

Страница 53: ...5 TS 1540031 03336020139 40 Vorschubrad Feed sprocket wheel 1 B 40 03336020140 41 Nadellager Needle bearing 1 B 41 03336020141 42 Buchse Bushing 1 B 42 03336020142 43 Schneckenrad Spiral wheel 1 B 43...

Страница 54: ...127 Spindel Spindle 1 B 127 033360201127 128 Pinolenummantelung Spindle sleeve jacket 1 B 128 033360201128 129 Wellenmutter Shaft nut 1 B 129 033360201129 131 Kugellager Ball bearing 1 6206ZZ BB 6206...

Страница 55: ...ellschraube Adjusting screw 2 M6x12 TS 1523041 033360201181 183 Kugelhebel Ball lever 1 B 183 033360201183 184 Ausklinkkolben Release piston 1 B 183 033360201184 185 Schraube f Kugelhebel Screw for ba...

Страница 56: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 3 0 2016 12 16 54 Originalbetriebsanleitung MF2 Vario DE GB 6 2 Grundk rper Multifr smaschine Body of the multi milling machine...

Страница 57: ...p Mutter Stop nut 2 LT 027 03336020230 31 Tischanschlag Table stop 2 LT 028 03336020231 32 Sechskantschraube Hexagon head screw 2 M8x35 TS 1504071 03336020232 33 Sechskantschraube Hexagon head screw 2...

Страница 58: ...p neschutz Filing guard 1 C 34 03336020278 79 Staubschutzabdeckung Dust cover 1 C 63 03336020279 80 Schlaucht lle Hose connector 2 1 2 03336020280 83 Schraube Screw 4 1 4x3 8 MB 090 03336020283 84 B c...

Страница 59: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 3 0 2016 12 16 57 Originalbetriebsanleitung MF2 Vario DE GB 6 3 Spindeln Fr stisch Spindles milling table...

Страница 60: ...ver 3 C 90 0333602038 9 Kugellager Ball bearing 5 BB 6204ZZ 0406204 2R 10 Lagergeh use Bearing box 2 D 10 03336020310 11 Spannstift Dowel pin 6 5x25 D11 03336020311 12 Sechskantschraube Hexagon head s...

Страница 61: ...r Oil regulation distributor 1 A 8 0333602043 4 l Regelverteiler Oil regulation distributor 1 A 4 0333602044 5 flexibler Stahlschlauch Flexible steel tube 1 4x550 A 5 0333602045 6 Winkelanschluss Angu...

Страница 62: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 3 0 2016 12 16 60 Originalbetriebsanleitung MF2 Vario DE GB 6 5 Spindelantrieb Drive mechanism of the spindle...

Страница 63: ...24 Bremsgeh use Brake casing 1 VS 50 03336020524 25 Kugel Ball 1 VS 57 03336020525 26 Hebel Lever 1 VS 56 03336020526 27 Sechskantschraube Hexagon head screw 1 M6x25L 03336020527 28 Mutter Nut 1 M6 03...

Страница 64: ...ring Retaining ring 1 S 12 03336020572 73 Distanzring Spacer ring 1 VS 105 03336020573 74 Distanzring Spacer ring 1 VS 78 03336020574 75 Wellenmutter Shaft nut 1 AW 50 03336020575 76 Kugellager Ball b...

Страница 65: ...lter Emergency stop button 1 03336040SB1 4 Schalter K hlmittelpumpe Coolant pump switch 1 03336040SA1 5 Tr ger Holder 1 0333603005 6 Digitalpositionsanzeige Digital position display 1 0333603006 7 Dre...

Страница 66: ...5 9 11 Maschinenschilder Machine labels Pos Bezeichnung Designation Menge Gr sse Artikelnummer Quan tity Size Article no 1 Schild Steuerpanel Control board label 1 03336020L01 2 Infoschild Info label...

Страница 67: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 3 0 2016 12 16 65 Originalbetriebsanleitung MF2 Vario DE GB 6 8 Schaltplan 1 von 2 Wiring diagram 1 of 2...

Страница 68: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 3 0 2016 12 16 66 Originalbetriebsanleitung MF2 Vario DE GB 6 9 Schaltplan 2 von 2 Wiring diagram 2 of 2...

Страница 69: ...LC1 DO9 03336040KM5 1K6 Motorsch tz Motor contactor 1 Telemecanique LC1 DO9 03336040KM6 2T1 Transformer Transformator 1 LCP TBSM 400V 400VA 03336040TC1 2S3 1 Not Halt Schalter Emergency stop button 1...

Страница 70: ...eropa 150 VG 100 CLP 100 Aral Degol BG 100 BP Energol GR XP 100 SPARTAN EP 100 Kl beroil GEM 1 100 Mobilgear 627 Shell Omala 100 Meropa 100 VG 68 CLP 68 Aral Degol BG 68 BP Energol GR XP 68 SPARTAN EP...

Страница 71: ...P Maccurat D68 ESSO Febis K68 LAMORA D 68 Mobil Vactra Oil No 2 Shell Tonna S2 M 68 Way lubricant X 68 le f r Hochfre quenzspindeln Oils for Built in spindles Huiles pour broches haute vitesse VG 68 D...

Страница 72: ...ead replaced Secure the tool properly Replace the clamping chuck Impossible to insert grip cone into the spindle sleeve Remove any dirt grease or oil from the internal conical surface of the spindle s...

Страница 73: ...ive slack in bearing Working spindle goes up and down Adjustment strip loose Chuck loose Tool is blunt The workpiece is not fastened Readjust bearing slack or replace bearing Readjust bearing slack fi...

Страница 74: ...e drill chuck Workpiece Piece to be milled drilled or machined Draw in rod Threaded rod to fix the taper mandrel in the spindle sleeve Drill chuck Drill bit chuck Collet chuck Holder for end mill Dril...

Страница 75: ...claims the following circumstances occurred Using the product beyond the technical options and proper use in particular due to over straining of the machine Any defects arising by one s own fault due...

Страница 76: ...ent environmental conditions than those given here 8 6 Note regarding disposal options to reuse Please dispose of your device environmentally friendly by disposing of scrap in a professional way Pleas...

Страница 77: ...euse 8 6 3 Disposing of the old device INFORMATION Please take care in your interest and in the interest of the environment that all component parts of the machine are only disposed of in the intended...

Страница 78: ...ecific data sheets 8 7 Disposal via municipal collection Disposal of used electrical and electronic components Applicable in the countries of the European Union and other European countries with a sep...

Страница 79: ...of machine tools Milling machines including boring machines EN 1037 1995 A1 2008 Safety of machinery Prevention of unexpected start up EN ISO 14119 Safety of machinery Interlocking devices associated...

Страница 80: ...ed reverse 41 Fine adjustment motor speed 38 First commissioning 24 G Gear switch 37 I Installation 21 L Load suspension point 20 M Main switch 11 14 30 Maintenance 44 Malfunctions 70 Mechanical maint...

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