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Ersatzteile - Spare parts - BF30 Vario

 

OPTIMUM

 

 

M A S C H I N E N  -  G E R M A N Y

 

 
 

P

o

s.

 

 

68-1

 

 

68-2

 

 

69

 

 

70

 

 

71

 

 

72

 

 

73

 

 

74

 

 

75

 

 

76

 

 

77

 

 

78

 

 

79

 

 

80

 

 

83

 

 

84

 

 

85

 

 

86

 

 

87

 

 

88

 

 

89

 

 

90

 

 

91

 

 

92

 

 

101

 

 

102

 

 

103

 

 

104

 

 

105

 

 

106

 

 

106-1

 

 

106-2

 

 

107

 

 

108

 

 

109

 

 

110

 

 

111

 

 

112

 

 

116

 

 

117

 

 

118

 

 

119

 

 

120

 

 

123

 

 

124

 

 

125

 

 

126

 

 

128

 

 

129

 

 

135

 

 

136

 

 

137

 

 

145

 

 

145-1

 

 

145-2

 

 

145-3

 

 

145-4

 

 

145-5

 

 

145-6

 

 

145-7

 

 

146

 

 

 

Bezeichnung

 

 

Designation

 

 

Menge

 

 

Zeichnungs-

 

 

Grösse

 

 

Artikel-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

nummer

 

 

 

 

nummer

 

 

 

 

 

 

 

Qty.

 

 

Drawing no.

 

 

Size

 

 

Item no.

 

 

 

Keilleiste Kreuztisch X-Achse links

 

 

Taper gib cross table x axis left side

 

 

1

 

 

1026204

 

 

 

 

03338430681

 

 

 

Keilleiste Kreuztisch Y-Achse hin-

 

 

Taper gib cross table y axis back

 

 

1

 

 

1026214

 

 

 

 

03338430682

 

 

 

ten

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Innensechskantschraube

 

 

Socket head screw

 

 

11

 

 

GB 70-85

 

 

M8 x 25

 

 

0333843069

 

 

 

Federring

 

 

Lock washer

 

 

2

 

 

GB 93-87

 

 

M8

 

 

0333843070

 

 

 

Rillenkugellager

 

 

Grooved ball bearing

 

 

2

 

 

 

 

6002-2Z

 

 

0333843071

 

 

 

Sicherungsring

 

 

Snap ring

 

 

3

 

 

GB 893.1

 

 

32

 

 

0333843072

 

 

 

Spindelabdekkung Y und Z Achse

 

 

Spindle cover Y and Z axis

 

 

1

 

 

1015222

 

 

 

 

0333843073

 

 

 

Innensechskantschraube

 

 

Socket head screw

 

 

2

 

 

GB 70-85

 

 

M5 x 14

 

 

0333843074

 

 

 

Zylinderstift

 

 

Cylindrical pin

 

 

6

 

 

GB 120-86

 

 

8 x 35

 

 

0333843075

 

 

 

Maschinenfuss

 

 

Machine food

 

 

1

 

 

1026202

 

 

 

 

0333843076

 

 

 

Lagerbock Spindel Kreuztisch Y-

 

 

Clevis mounting spindle cross table y

 

 

1

 

 

1026201

 

 

 

 

0333843077

 

 

 

Achse vorne

 

 

axis in front

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Spindel Y-Achse Kreuztisch

 

 

Spindle cross table y axis

 

 

1

 

 

1026203

 

 

 

 

0333843078

 

 

 

Spindelmutter Kreuztisch Y-Achse

 

 

Spindle nut cross table y axis

 

 

1

 

 

1026213

 

 

 

 

0333843079

 

 

 

Lagerbock Spindel Kreuztisch Y-

 

 

Clevis mounting spindle cross table y

 

 

1

 

 

1026208

 

 

 

 

0333843080

 

 

 

Achse hinten

 

 

axis in the back

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Distanzring Lagerbock Kreuztisch

 

 

Spacer ring clevis mounting cross

 

 

2

 

 

1026218

 

 

 

 

0333843083

 

 

 

X-Achse rechts

 

 

table x axis right side

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Scheibe

 

 

Washer

 

 

3

 

 

GB 97.1-85

 

 

8

 

 

0333843084

 

 

 

Gummiabdekkung

 

 

Rubber cover

 

 

1

 

 

1026004-A

 

 

 

 

0333843085

 

 

 

Klemmleiste

 

 

Strip

 

 

1

 

 

1026004

 

 

 

 

0333843086

 

 

 

Innensechskantschraube

 

 

Socket head screw

 

 

2

 

 

GB 70-85

 

 

M5 x 10

 

 

0333843087

 

 

 

Sechskantschraube

 

 

Hexagon screw

 

 

4

 

 

GB 5780-86

 

 

M14 x 60

 

 

0333843088

 

 

 

Scheibe

 

 

Washer

 

 

4

 

 

GB 95-85

 

 

14

 

 

0333843089

 

 

 

Federring

 

 

Lock washer

 

 

4

 

 

GB 7244-87

 

 

14

 

 

0333843090

 

 

 

Sechskantmutter

 

 

Hexagon nut

 

 

4

 

 

GB 6170-86

 

 

M14

 

 

0333843091

 

 

 

Axial-Schrägkugellager

 

 

Grooved ball bearing

 

 

2

 

 

7202AC

 

 

15x32x11

 

 

0333843092

 

 

 

Frästisch

 

 

Milling table

 

 

1

 

 

1026206

 

 

 

 

03338430101

 

 

 

Lagerbock Spindel Kreuztisch X-

 

 

Clevis mounting spindle cross table x

 

 

1

 

 

1026217

 

 

 

 

03338430102

 

 

 

Achse rechts

 

 

axis right side

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lagerbock Spindel Kreuztisch X-

 

 

Clevis mounting spindle cross table x

 

 

1

 

 

1026212

 

 

 

 

03338430103

 

 

 

Achse links

 

 

axis left side

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Handrad

 

 

Handwheel

 

 

2

 

 

1026210

 

 

 

 

03338430104

 

 

 

Klemmmutter Handrad

 

 

Clamping nut handwheel

 

 

2

 

 

1026209

 

 

 

 

03338430105

 

 

 

Griff komplett

 

 

Handle complete

 

 

2

 

 

JB-T7270.4-1994

 

 

JB-T7270.4-1994

 

 

03338430106

 

 

 

Hülse

 

 

Case

 

 

2

 

 

JB-T7270.4-1994-1

 

 

JB-T7270.4-1994-1

 

 

033384301061

 

 

 

Schraube

 

 

Screw

 

 

2

 

 

JB-T7270.4-1994-2

 

 

JB-T7270.4-1994-2

 

 

033384301062

 

 

 

Innensechskant - Stiftschraube

 

 

Threaded pin

 

 

3

 

 

GB 77-85

 

 

M12 x 10

 

 

03338430107

 

 

 

Paßfeder

 

 

Key

 

 

3

 

 

DIN 6885

 

 

A 5 x 5 x 14

 

 

03338430108

 

 

 

Federblech

 

 

Spring plate

 

 

2

 

 

D140-04-09

 

 

 

 

03338430109

 

 

 

Skalenring Kreuztisch

 

 

Skale ring cross table

 

 

2

 

 

1026211

 

 

 

 

03338430110

 

 

 

Spindel X-Achse Kreuztisch

 

 

Spindle x axis cross table

 

 

1

 

 

1026215

 

 

 

 

03338430111

 

 

 

Spindelmutter Kreuztisch Y - Achse

 

 

Spindle nut cross table y axis

 

 

1

 

 

1026205

 

 

 

 

03338430112

 

 

 

Rechteckmutter, Nutenstein Endan-

 

 

Rectangle nut, slots stone end stop,

 

 

2

 

 

BF46_1015206

 

 

 

 

03338430116

 

 

 

schlag Kreuztisch X-Achse

 

 

cross table x axis

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hülse Endanschlag Kreuztisch X-

 

 

Collar end stop, cross table x axis

 

 

2

 

 

BF46_1015205

 

 

 

 

03338430117

 

 

 

Achse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Innensechskantschraube

 

 

Socket head screw

 

 

2

 

 

GB 70-85

 

 

M8 x 20

 

 

03338430118

 

 

 

Innensechskantschraube

 

 

Socket head screw

 

 

10

 

 

GB 70-85

 

 

M8 x 16

 

 

03338430119

 

 

 

Skala Z-Achse

 

 

Skale z axis

 

 

1

 

 

1026504

 

 

 

 

03338430120

 

 

 

Innensechskantschraube

 

 

Socket head screw

 

 

11

 

 

GB 70-85

 

 

M8 x 25

 

 

03338430123

 

 

 

Rillenkugellager

 

 

Grooved ball bearing

 

 

2

 

 

 

 

6002-2Z

 

 

03338430124

 

 

 

Axial-Schrägkugellager

 

 

Grooved ball bearing

 

 

2

 

 

7202AC

 

 

15x32x11

 

 

03338430125

 

 

 

Sicherungsring

 

 

Snap ring

 

 

3

 

 

GB 893.1

 

 

32

 

 

03338430126

 

 

 

Innensechskantschraube

 

 

Socket head screw

 

 

2

 

 

GB 70-85

 

 

M5 x 14

 

 

03338430128

 

 

 

Zylinderstift

 

 

Cylindrical pin

 

 

6

 

 

GB 120-86

 

 

8 x 35

 

 

03338430129

 

 

 

Einschraubanschluss Kühlmittelab-

 

 

Screwing in connection coolant drai-

 

 

1

 

 

BF46_1015217

 

 

 

 

03338430135

 

 

 

fluss

 

 

nage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Scheibe

 

 

Washer

 

 

1

 

 

1026216

 

 

 

 

03338430136

 

 

 

Distanzring Lagerbock Kreuztisch

 

 

Spacer ring clevis mounting cross

 

 

2

 

 

1026218

 

 

 

 

03338430137

 

 

 

X-Achse rechts

 

 

table x axis right side

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Halter Schutzeinrichtung komplett

 

 

Support protection device complete

 

 

1

 

 

 

 

 

 

03338430145

 

 

 

Gehäuse

 

 

Housing

 

 

1

 

 

 

 

 

 

033384301451

 

 

 

Aluminium Profilaufnahme

 

 

Aluminium profile admission

 

 

1

 

 

 

 

 

 

033384301452

 

 

 

Deckel

 

 

Cover

 

 

1

 

 

 

 

 

 

033384301453

 

 

 

Federblech

 

 

Spring plate

 

 

1

 

 

 

 

 

 

033384301454

 

 

 

Stahlkugel

 

 

Steel ball

 

 

1

 

 

 

 

 

 

033384301455

 

 

 

Schraube

 

 

Screw

 

 

2

 

 

 

 

 

 

033384301456

 

 

 

Mikroschalter

 

 

Micro switch

 

 

1

 

 

 

 

 

 

033384301457

 

 

 

Schutz

 

 

Protection

 

 

1

 

 

 

 

 

 

03338430146

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16.9.08

 

47

 

 

S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts.fm

 

Содержание BF 30 Vario

Страница 1: ...8 OPTIMUM M A S C H I N E N G E R M A N Y http www zavodprodam ru Operating manual Version 1 0 3 Drilling Milling machine BF 30 Vario Keep for future reference Version 1 0 3 BF 30 Vario Drilling Milli...

Страница 2: ...button 8 1 5 2 Lockable main switch 9 1 5 3 Protective cover 9 1 5 4 Separating protective equipment 10 1 6 Safety check 10 1 7 Individual protection gear 11 1 8 For your own safety during operation 1...

Страница 3: ...le shooting 29 4 13 Swivelling thedrill millhead 29 5 Maintenance 5 1 Safety 30 5 1 1 Pr e p ar at io n 30 5 1 2 R e st ar ti n g 31 5 2 Inspection andmaintenance 31 5 3 Repair 36 6 Ersatzteile Spare...

Страница 4: ...these instructions are not obeyed In addition to this operating manual please observe applicable laws and regulations legal regulations for accident prevention the prohibition warning and mandatory si...

Страница 5: ...ight cause serious injury or death to personnel CAUTION Danger of unsafe procedure that might cause injury to personnel or damage to property Situation that could cause damage to the drilling milling...

Страница 6: ...milling and drilling tools The drilling milling machine must only be installed and operated in a dry and well ventilated place If the drilling milling machine is used in any way other than described a...

Страница 7: ...onnel involved in assembly commissioning operation and maintenance must be duly qualified strictly follow this operating manual Disconnect the drilling milling machine whenever cleaning or maintenance...

Страница 8: ...ure has been removed it has been verified that there is no resulting danger for the staff or objects WARNING If you bypass remove or override a safety device in any other way you are endangering yours...

Страница 9: ...ental or non authorised switching on by means Main switch of a padlock When the main switch is switched off the current supply is been interrupted Except for the areas marked by the picto gram in the...

Страница 10: ...ly Check all safety advices at the beginning of each shift once a week with the machine in operation after every maintenance and repair operation General check Equipment Check OK Protective covers Fit...

Страница 11: ...and cause damage to equipment Avoid any unsafe working practises Make sure your work does not endanger anyone The instructions in this manual need to be observed during assembly handling mainte nance...

Страница 12: ...use very serious injury or even death Check that the lifting equipment and load suspension devices are of sufficient load capa city and are in perfect condition Observe the rules for preventing accide...

Страница 13: ...d tooth cutter mm max 75 Working radius mm 220 2 3 Spindle holding fixture Spindle holding fixture MT 3 ISO 30 Extraction rod M12 Sleeve travel mm 90 mm 2 4 Drill mill head Swivelling 30 Gearbox stage...

Страница 14: ...are in operation the acoustic influence emission on the user of the drilling milling machine may exceed 85 dB A at the workplace We recommend the use of soundproofing ear protection Remember that the...

Страница 15: ...Technical data OPTIMUM M A S C H I N E N G E R M A N Y 2 11 Installation plan BF 30 Vario GB 2008 16 09 2008 Technical data Drilling Milling machine BF 30 Vario Version 1 0 3 Page 15...

Страница 16: ...OPTIMUM M A S C H I N E N G E R M A N Y 2 12 Installation plan of optional substructure Page 16 Technical data Drilling Milling machine BF 30 Vario Version 1 0 3 Technical data 16 09 2008 2008 GB...

Страница 17: ...means of transport to be used prescribed shipping position WARNING Use of unstable lifting equipment and load suspension devices that break under load can cause very serious injuries or even death Che...

Страница 18: ...fficient floor load capacity and rigidityt The total weight amounts to 265 kg ATTENTION Insufficient rigidity of the foundation leads to the superposition of vibrations between the drilling milling ma...

Страница 19: ...cifications and indications of the manufacturer of the cleaning agent Lubricate all bright machine parts with non corrosive lubricating oil Grease the drilling milling machine using the lubrication ch...

Страница 20: ...230 V 3352002 Universal coolant equipment 400 V 3352001 Levelling damping element SE1 3381012 Levelling damping element SE2 3381016 Milling cutter kit HSS 20 pcs 3386200 Collet chucks kit direct clam...

Страница 21: ...ality in operation and make sure it cannot be started up accidentally or without authorisation For your own safety during operation on page 11 4 2 Control and indicating elements Cover of draw in rod...

Страница 22: ...selected Operating mode Auto In the automatic mode the engine starts up according to a predefined path over the drilling depth stop of the shaft automatically and will stop at the final position This...

Страница 23: ...ng milling machine has come to a complete halt before inverting the turning direction using the change over switch 4 4 Switching off the drilling milling machine Press the hand actuated auxiliary swit...

Страница 24: ...rse taper contrary to the quick releaser tapers 4 5 3 Use of collet chucks When using collet chucks for the reception of milling tools a higher operation tolerance can be achieved The exchange of the...

Страница 25: ...terial of the tool With tools milling cutters made of hard metal or ceramic insert it is possible to work with higher speeds than with tools made of high alloy high speed steel HSS You will achieve th...

Страница 26: ...loy 150 15 24 m min 10 20 m min 250 mm m min form cutters Speed min 1 4 1194 1911 796 1592 11900 19000 5 955 1529 637 1274 9550 15900 6 796 1274 531 1062 7900 13200 8 597 955 398 796 5900 9900 10 478...

Страница 27: ...of the tool The tool should be cooled during the milling process Cooling the tool with a suitable cooling lubri cant ensures better working results and a longer edge life of the cutting tool INFORMATI...

Страница 28: ...ding of the display to 0 mm in converts the measuring unit from millimetres to inches and vice versa OFF switches the display off performs a value increase performs a value decrease INFORMATION Before...

Страница 29: ...ery wait refresh 30 seconds and re insert the battery No data visible No power supply Clean battery contacts Battery voltage less than Replace battery 1 55V 4 13 Swivelling the drill mill head The dri...

Страница 30: ...requisite for safe operation fault free operation long service life of the drilling milling machine and the quality of the products you manufacture Installations and equipment from other manufacturers...

Страница 31: ...conditi ons For this reason all the intervals are only valid for the authorised conditions Interval Where What How Start of work machine after each Drilling Milling Safety check on page 10 maintenanc...

Страница 32: ...hine run for a few minutes the oil will heat up and will slightly penetrate from the opening Remove the ventilation screw from the gear Remove the oil drain plug Refill the oil over the removed ventil...

Страница 33: ...9 2008 Version 1 0 3 OPTIMUM M A S C H I N E N G E R M A N Y How Oil all slideways Slideways X axis Slideways Y axis Slideways Z axis Illustr 5 4 Slideways Clamp the milling head Remove the maintenanc...

Страница 34: ...een spindle nut spindle would increase considerably The readjustment screw of the Y axis can be attained from the backside the readjustment screw of the spindle nut of the X axis can be attained from...

Страница 35: ...is continued to push in and reduced by it the gap in the guide way Control your attitude The respective guide way must be still easily mobile from the adjustment result in however a stable guidance Ad...

Страница 36: ...must follow the indications given in this manual The company Optimum Maschinen Germany GmbH does not take responsibility nor does it gua rantee against damage and operating anomalies resulting from fa...

Страница 37: ...e Spare parts BF30 Vario OPTIMUM M A S C H I N E N G E R M A N Y 6 Ersatzteile Spare parts BF30 Vario 6 1 S ule Column 16 9 08 37 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vari...

Страница 38: ...Kreuztisch Cross table 1 2 6 2 38 16 9 08 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts fm...

Страница 39: ...Kreuztisch Cross table 2 2 6 3 16 9 08 39 S Betriebsanleitungen milling_machines BF30 BF30 _Vario_parts BF30_Vario_parts fm...

Страница 40: ...IMUM Ersatzteile Spare parts BF30 Vario M A S C H I N E N G E R M A N Y 6 4 Schutzeinrichtung Protection device 40 16 9 08 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts...

Страница 41: ...Fr skopf Milling head 1 3 6 5 16 9 08 41 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario _parts fm...

Страница 42: ...OPTIMUM Ersatzteile Spare parts BF30 Vario M A S C H I N E N G E R M A N Y 6 6 Fr skopf Milling head 2 3 42 16 9 08 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts fm...

Страница 43: ...Ersatzteile Spare parts BF30 Vario OPTIMUM M A S C H I N E N G E R M A N Y 6 7 Fr skopf Milling head 3 3 16 9 08 43 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts fm...

Страница 44: ...rsatzteile Spare parts BF30 Vario M A S C H I N E N G E R M A N Y 6 8 Maschinenunterbau Optional Machine stand option 44 16 9 08 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario...

Страница 45: ...Ersatzteile Spare parts BF30 Vario OPTIMUM M A S C H I N E N G E R M A N Y 6 9 Schaltplan Wiring diagram 16 9 08 45 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts fm...

Страница 46: ...zweireihig Skew angle roller bearing double row 1 3204 A 2ZTN9_MT33 0333843024 Distanzring Spacer 1 1015305 0333843025 Rillenkugellager Grooved ball bearing 2 6004 2Z 0333843026 Sicherungsring Snap r...

Страница 47: ...02 Achse rechts axis right side Lagerbock Spindel Kreuztisch X Clevis mounting spindle cross table x 1 1026212 03338430103 Achse links axis left side Handrad Handwheel 2 1026210 03338430104 Klemmmutte...

Страница 48: ...hub Compression spring micro feed 1 033384302281 Klemmbolzen Pinole rechts Clamping pin spindle sleeve right side 1 1026129 03338430229 Klemmbolzen Pinole links Clamping pin spindle sleeve left side 1...

Страница 49: ...g screw taper gib 2 BF46_1015002 03338430273 Taper gib milling head 1 1026001 03338430274 Angle scale 2 1026503 03338430275 Digital indicator micro feed drilling 1 03338430276 depth Prodective cover 1...

Страница 50: ...1 404 2 Befestigungsblech K hlmittel Fixing plate coolant pump 1 pumpe 404 3 T r Maschinenunterbau Door machine stand 1 Nivellier Schwingelement SE1 Levelling damping element SE1 com 1 406 komplett op...

Страница 51: ...hverbinder 400 V Hose fitting 400 V 412 Innensechskantschraube Socket head screw 412 1 Innensechskantschraube Socket head screw 412 2 Auffangblech Plate 412 3 Innensechskantschraube Socket head screw...

Страница 52: ...ed out on morse cone est speed for about two minutes and then try again to disassemble the taper Motor does not start Defective fuse Have it checked by authorised per sonnel Working spindle rattling o...

Страница 53: ...he bit or the drill chuck Workpiece Piece to be milled drilled or machined Draw in rod Threaded bar for fastening the taper man drel in the spindle sleeve Drill chuck Device for holding the bit Collet...

Страница 54: ...ually not part of the claim of warranty Original spare parts Make sure to use only original spare parts and original accessory This can be acquired from authorised distributors of the machine When oth...

Страница 55: ...if you could send us the following information Modified settings Experiences with the drilling milling machine which could be important to other users Recurring failures Optimum Maschinen Germany Gmb...

Страница 56: ...89 336 EWG Low Voltage Directive 73 23 EWG meets the provisions of the aforementioned directive including any amendments valid at the time of this statement In order to ensure conformity the following...

Страница 57: ...in switch 9 Maintenance 30 P Protective cover 9 Q Qualification of personnel Safety 7 R Repair 30 RoHS 2002 95 CE 54 S Safety check 10 Selecting the speed 25 Selector switch operating mode 22 turning...

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