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xvi

Intended Audience

1

1

Intended Audience

This manual is intended for the following personnel, who must have knowl-
edge of electrical systems (an electrical engineer or the equivalent).

• Personnel in charge of introducing FA and safety systems into production

facilities

• Personnel in charge of designing FA and safety systems

• Personnel in charge of managing FA facilities

• Personnel who have the qualifications, authority, and obligation to provide

safety during each of the following product phases: mechanical design,
installation, operation, maintenance, and disposal

2

General Precautions

The user must operate the product according to the performance specifica-
tions described in the operation manuals.

Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amuse-
ment machines, safety equipment, and other systems, machines, and equip-
ment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.

Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.

This manual provides information for programming and operating the Unit. Be
sure to read this manual before attempting to use the Unit and keep this man-
ual close at hand for reference during operation.

!WARNING

It is extremely important that a PLC and all PLC Units be used for the speci-
fied purpose and under the specified conditions, especially in applications that
can directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PLC System to the above-mentioned appli-
cations

3

Precautions for Safe Use

■

Handling with Care

Do not drop the EtherNet/IP-DeviceNet Router or subject it to excessive vibra-
tion or mechanical shock. The EtherNet/IP-DeviceNet Router may be dam-
aged and may not function properly.

■

Installation and Storage Environment

Do not use or store the EtherNet/IP-DeviceNet Router in any of the following
locations:

• Locations subject to direct sunlight

• Locations subject to temperatures or humidity outside the range specified

in the specifications

• Locations subject to condensation as the result of severe changes in tem-

perature

• Locations subject to corrosive or flammable gases

• Locations subject to dust (especially iron dust) or salts

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Содержание NE1A-EDR01

Страница 1: ...OPERATION MANUAL Cat No Z912 E1 01 NE1A Series NE1A EDR01 EtherNet IP DeviceNet Router...

Страница 2: ...NE1A Series EtherNet IP DeviceNet Router NE1A EDR01 Operation Manual Produced July 2007...

Страница 3: ...iv...

Страница 4: ...MRON products are capitalized in this manual The word Unit is also capitalized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product The abbrevia...

Страница 5: ...itted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the...

Страница 6: ...Connecting to Ethernet EtherNet IP 18 2 5 ED Router Settings 23 SECTION 3 Status Indicators and Troubleshooting 25 3 1 Status Indicators 26 3 2 Troubleshooting 29 3 3 Error History 32 SECTION 4 Access...

Страница 7: ...viii TABLE OF CONTENTS...

Страница 8: ...ifications functions and application methods of the EtherNet IP DeviceNet Router in detail DeviceNet Safety System Configuration Manual Z905 This manual explains how to configure the DeviceNet Safety...

Страница 9: ...x...

Страница 10: ...S DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE...

Страница 11: ...that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual Nuclear...

Страница 12: ...onfirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANC...

Страница 13: ...xiv...

Страница 14: ...xv PRECAUTIONS 1 Intended Audience xvi 2 General Precautions xvi 3 Precautions for Safe Use xvi 4 Regulations and Standards xviii...

Страница 15: ...of the product are sufficient for the systems machines and equipment and be sure to provide the systems machines and equipment with double safety mechanisms This manual provides information for progra...

Страница 16: ...to the EtherNet IP DeviceNet Router Disconnect the EtherNet IP DeviceNet Router from the power supply before starting wiring Properly apply the specified voltage to the EtherNet IP DeviceNet Router i...

Страница 17: ...Disconnect the EtherNet IP DeviceNet Router from the power supply before replacing the EtherNet IP DeviceNet Router Devices connected to the EtherNet IP DeviceNet Router may operate unexpectedly Do no...

Страница 18: ...Router and it s functionality 1 1 EtherNet IP DeviceNet Router 2 1 1 1 Accessing All Devices on a Network from a Network Configurator 2 1 1 2 Monitoring DeviceNet or DeviceNet Safety Systems via Ethe...

Страница 19: ...viceNet or DeviceNet Safety Networks are con figured for an Ethernet or EtherNet IP connection using an ED Router it is possible to set devices such as NE1A series Controllers and DST1 series Slaves c...

Страница 20: ...machine controller or monitor computer that does not support a DeviceNet interface This can be used to easily add a DeviceNet Safety con trol system to an existing system ED Router NE1A EDR01 PLC OMRO...

Страница 21: ...part names of the ED Router 7 segment display Status indicators DeviceNet node address switches DeviceNet communications connector Power supply connector EtherNet IP IP address switches Service switc...

Страница 22: ...ng 9 2 2 2 Wiring the Power Supply 9 2 2 3 DeviceNet Wiring 11 2 2 4 Ethernet EtherNet IP Network Installation 12 2 3 Connecting to DeviceNet 16 2 3 1 Setting the DeviceNet Node Address 16 2 3 2 Setti...

Страница 23: ...e appropriate and sufficient measures when installing systems in the fol lowing locations Inappropriate and insufficient measures may result in mal function Locations subject to static electricity or...

Страница 24: ...to a DIN Track Do not screw the Router to the control panel DIN Track Mounting Bracket Positions for the ED Router Wiring duct Wiring duct 50 mm max 50 mm max 5 mm max 5 mm max 35 mm DIN Track End Pl...

Страница 25: ...8 Installation Section 2 1 2 1 3 ED Router Dimensions and Weight Dimensions Weight Unit mm 131 4 114 1 45 2 105 1 101 1 Model Weight NE1A EDR01 220 g max...

Страница 26: ...re rough standards Confirm the dimensions beforehand Use wires of the same diameter if two wire pin terminals are used Note 1 When wiring with pin terminals be sure to insert pin terminals all the way...

Страница 27: ...ground resistance of 100 The length of the ground wire should be no more than 20 m To avoid grounding problems do not share the ground wiring with other devices or connect it to the building structure...

Страница 28: ...the correct locations The colors of the wires are as follows IMPORTANT Turn OFF the power supply to the NE1A series Controller to all nodes on the network and to communications lines before starting a...

Страница 29: ...g hub manufacturer for setting procedures for the switch ing hub Install the switching hub so that its environmental resistance capabilities are not exceeded Ask the switching hub manufacturer for inf...

Страница 30: ...ecifications and use a switching hub appropriate for the ambient condi tions Contact the switching hub manufacturer for details on switching hub s environment resistance specifications Switching Hub C...

Страница 31: ...77 Note The ED Router Ethernet port has auto MDI MDI X functionality so either a straight or cross cable can be used Connecting the Cable Caution Turn OFF the ED Router power supply before connecting...

Страница 32: ...ure to press in the cable until it locks into place This procedure should only be performed by qualified personnel 3 Connect the twisted pair cable to the connector on the ED Router Be sure to press t...

Страница 33: ...dress is set for more than one node Communications will not start if this error occurs Note Use a small flat blade screwdriver to set the rotary switches being careful not to scratch them Refer to 2 3...

Страница 34: ...h Op tion Select Interface and then select Network Connect 3 Select DeviceNet in the Network Configuration Window For example click the DeviceNet_1 Tab 4 Select Tool Node Address Baud Rate Setting The...

Страница 35: ...ess are described below Method 1 Using the Default IP Address 192 168 250 IP_address_switch_set value The default IP address for the ED Router is 192 168 250 IP_address_switch_set value The IP address...

Страница 36: ...e the val ue set from the Network Configurator set the IP address switch to 00 or FF 3 To use the BOOTP server set the IP address switch to 00 or FF Making TCP IP Settings with the Network Configurato...

Страница 37: ...Router has rec ognized the new TCP IP Configuration settings Note 1 The ED Router will restart automatically when the TCP IP Configuration s IP address parameters are downloaded to the ED Router from...

Страница 38: ...being used Preferred DNS Server and Alternate DNS Server When accessing another node from the ED Router using the host name the DNS server searches for the other node s IP address from the other node...

Страница 39: ...me unstable and prevent normal communications The following table shows the allowed settings for each switching hub communications mode OK Allowed Not allowed ED Router Switching hub setting Auto nego...

Страница 40: ...igurator will be started 2 Connect the Network Configurator online First set the interface with Op tion Select Interface and then select Network Connect 3 In the Network Configuration Window double cl...

Страница 41: ...24 ED Router Settings Section 2 5...

Страница 42: ...ndicators and how to troubleshoot problems that may occur with the ED Router 3 1 Status Indicators 26 3 1 1 Overview 26 3 1 2 Seven segment Display 27 3 2 Troubleshooting 29 3 2 1 ED Router Errors and...

Страница 43: ...the NS E and NS D indicators turn OFF ED Router failure Fatal error Abort One of the following recoverable errors has occurred Message communica tions routing is enabled Switch changed during operatio...

Страница 44: ...occurs the error code is displayed following Er If multiple errors occur the error codes are displayed in order Display Example When the Error Codes Are d6 and E0 Displaying the EtherNet IP IP Addres...

Страница 45: ...display from right to left Note Errors are indicated by combining the MS indicator NS indicator and the 7 segment display For further details on specific meanings refer to 3 2 Trouble shooting 300 ms...

Страница 46: ...ions related Error Illegal mes sage dis carded The message was discarded due to illegal packet commu nications Operation stops 0118 Check the system communi cations status Ethernet Communications rela...

Страница 47: ...and branch lines correct Are any cables discon nected or loose Is terminating resistance connected at both ends of the main line Settings related Error Flash ing red F2 Ethernet basic setting error A...

Страница 48: ...IP address switch setting and the configura tion and make the settings again Flash ing red E8 Device parameter error An error occurred in the parameters downloaded from the Net work Configura tor Ope...

Страница 49: ...ormation Detailed information Error History Saving Area The description of an error is recorded in the error history in the RAM of the ED Router and if the error is critical it is also saved in the no...

Страница 50: ...story is read using the Network Configurator the time at which the error occurred the ED Router total operating time error informa tion detailed error information and the contents of the error are dis...

Страница 51: ...hex detected as changed Stored 0214 Invalid IP address setting FF hex FF hex Stored 021A Device parameter error 00 hex OE hex Unit name Stored 0340 Bus OFF error 00 hex 00 hex Not stored 0341 DeviceN...

Страница 52: ...memory 0601 System error Undetermined Undetermined Stored 0602 Memory access error 01 hex Read error 02 hex Write error 06 hex Error history 07 Protocol data 09 hex Identity data 0E hex Unit name 0F h...

Страница 53: ...36 Error History Section 3 3...

Страница 54: ...3 4 4 1 PC Parameters 43 4 4 2 Network Parameters 43 4 5 Sample Ladder Programs 45 4 5 1 System Configuration for Sample Ladder Programs 45 4 5 2 PC Parameters 46 4 5 3 Sample Ladder Program Processin...

Страница 55: ...nitor computer that does not support a DeviceNet interface This can be used to easily add a DeviceNet Safety con trol system to an existing system ED Router NE1A EDR01 PLC OMRON or other maker OR Ethe...

Страница 56: ...ssion frames The value is freely assigned by the message transmis sion source and the same value is stored in the response Setting range 0 to 65 535 Timeout monitor time Set the timeout monitor time i...

Страница 57: ...node address 1 byte 5 Service code 1 byte 6 Data 552 bytes max Parameter Description Message sequence number The sequence number set when the command was sent is returned Data size The data size from...

Страница 58: ...tsubishi Ethernet Interface Module Settings and 4 5 Sample Ladder Programs For advanced monitor settings refer to 4 6 NE1A Series Monitoring 4 7 DST1 Series Moni toring 4 3 2 Settings In this example...

Страница 59: ...gs Refer to 4 4 2 Network Parameters Ethernet operation settings Initial settings Open settings Creating Ladder Programs Refer to 4 5 Sample Ladder Programs Note For advanced monitor settings refer to...

Страница 60: ...in the following table EtherNet Operations Make the common Module settings for using the Ethernet Module The settings for Ethernet operations are shown in the following table Item Contents Setting Typ...

Страница 61: ...onfirma tion for TCP protocol communications Use the KeepAlive Item Contents Setting Item Contents Setting Response monitoring timer Set the response wait time 100 Item Contents Setting Protocol See n...

Страница 62: ...essage communica tions via an NE1A EDR01 ED Router Note The following Mitsubishi products are used in this example Module Software Model Version Power Supply Module Q61P CPU Module Q02CPU Ethernet Mod...

Страница 63: ...ts Remarks D100 OPEN instruction execution type D101 OPEN instruction completion sta tus D200 System area D201 CLOSE instruction completion sta tus D300 Send data length bytes Area used for BUFSEND in...

Страница 64: ...ode is stored in the completion status area D3001 Abnormal completion signal M501 turns ON and the error code is stored in the completion status area D5001 Abnormal completion signal M201 turns ON and...

Страница 65: ...a special instruction for Ethernet Modules used to send data to remote devices using fixed buffer communications 2 The BUFRCV instruction is a special instruction for Ethernet Modules used for readin...

Страница 66: ...quest signal N1000 Open instruction 1PLS MOV M0 D100 Execution type N150 OPEN instruction normal completion MOV K1 SET N151 OPEN instruction abnormal completion SET D100 Execution type N100 OPEN instr...

Страница 67: ...truction Area Item Setting Target Node 01 hex Service Code 4B hex Class ID 306 hex Instance ID 01 hex Request data Attribute ID 00000002 hex Address 15 8 7 0 Remarks D300 00 hex 10 hex Send data lengt...

Страница 68: ...ial ID MOV H0 D302 Timer Value MOV H0A D303 Data Size MOV H4B01 D304 Destination MACID and service code MOV H306 D305 Class ID MOV M150 Initial normal completion signal X19 Connection 1 open completio...

Страница 69: ...ection 4 5 BUFSND instruction completion device M600 BUFSND instruction normal completion SET M601 BUFSND instruction abnormal completion SET M300 BUFSND instruction abnormal device M301 BUFSND instru...

Страница 70: ...ve instruction completion device D500 D5000 ZP BUFRCV U0 K1 M700 BUFRCV instruction normal completion SET M7000 Receive instruction 1PLS PLS M701 BUFRCV instruction abnormal completion SET M7000 Recei...

Страница 71: ...01 hex Service code 0E hex Class ID 04 hex Instance ID 310 hex Send data attribute ID 03 hex Address 15 8 7 0 Remarks D300 00 hex 0D hex Send data length D301 00 hex FF hex Send data message sequence...

Страница 72: ...MOV H0E01 D304 Destination MACID and service code MOV H4 305 Class ID MOV H310 D306 Instance ID MOV H3 D307 Attribute ID MOV M300 BUFSND instruction completion device D300 Data length number of words...

Страница 73: ...M600 BUFSND instruction normal completion SET M601 BUFSND instruction abnormal completion SET BUFSND instruction completion device M300 BUFSND instruction abnormal completion device M301 BUFSND instru...

Страница 74: ...on device D5000 D500 ZP BUFRCV U0 K1 M7000 Receive instruction 1PLS PLS M700 BUFRCV instruction normal completion SET M701 BUFRCV instruction abnormal completion SET Always ON SM400 BUFSND instruction...

Страница 75: ...OSE instruction being executed SET M203 CLOSE instruction abnormal completion SET M210 CLOSE instruction being executed RST END M161 CLOSE instruction being executed M210 CLOSE instruction abnormal co...

Страница 76: ...er for which the error cause is to be acquired plus 1 for the instance ID specified at that time For example to acquire the error cause for terminal No 0 specify 01 hex for the instance ID Read Data F...

Страница 77: ...itor Format below 4 Output ON error 5 Error at dual channel partner 6 Internal bit circuit error 7 Bit error 8 Illegal data between dual channel outputs 9 Short circuit detected between wires Value Me...

Страница 78: ...ty input terminal No 5 status Safety input terminal No 4 status Safety input terminal No 3 status Safety input terminal No 2 status Safety input terminal No 1 status Safety input terminal No 0 status...

Страница 79: ...e 1 Byte Error Cause Service code Class ID Instance ID Request data attribute ID Safety input terminal monitor Safety input monitor 4B hex 306 hex 01 hex 00000005 hex See note 4 Safety input status 4B...

Страница 80: ...ag OFF I O communications stopped or error ON I O communications being executed 4 Safety I O Communications Error Flag OFF No error ON Error 5 Safety I O Communications Status Flag OFF I O communicati...

Страница 81: ...inal No 17 status Safety input terminal No 16 status 3 Safety input terminal No 27 status Safety input terminalNo 26 status Safety input terminalNo 25 status Safety input terminal No 24 status Safety...

Страница 82: ...E1A Series Monitoring Section 4 6 Status value 1 Normal 0 Error 2 Muting lamp status No 7 Reserved Muting lamp status No 3 Reserved 3 Reserved Offset bytes Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bi...

Страница 83: ...l status See note 1 Input value status 0E hex 04 hex Refer to the table in note 3 03 hex Safety input error cause See note 2 Error cause 0E hex 3D hex 01 to 0C hex 6E hex 0 Status Bit Meaning 0 Input...

Страница 84: ...t 0 0 Safety input terminal No 7 monitor Safety input terminal No 6 monitor Safety input terminal No 5 monitor Safety input terminal No 4 monitor Safety input terminalNo 3 monitor Safety input termina...

Страница 85: ...Safety input terminalNo 1 monitor Safety input terminalNo 0 monitor 1 Muting lamp status Safety input batch status Reserved Safety input terminalNo 11 monitor Safety input terminalNo 10 monitor Safety...

Страница 86: ...est output terminalNo 3 status Test output terminalNo 2 status Test output terminal No 1 status Test output terminal No 0 status Service code Class ID Instance ID Request data attribute ID Safety inpu...

Страница 87: ...mple to acquire the error cause for terminal No 0 specify 01 hex for the instance ID Read Data Format Read Size 1 Byte Error cause 6 Operation Time Monitor Error Flag OFF Within range all I O sets low...

Страница 88: ...erminalNo 1 monitor Safety input terminalNo 0 monitor Offset bytes Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 General status Offset bytes Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Safet...

Страница 89: ...No 0 status 3 Safety out put termi nal No 7 monitor Safety out put termi nal No 6 monitor Safety out put termi nal No 5 monitor Safety out put termi nal No 4 monitor Safety out put termi nal No 3 moni...

Страница 90: ...x Refer to the table in note 4 03 hex Safety input error cause See note 2 Error cause 0E hex 3D hex 01 to 04 hex 6E hex Safety output error cause See note 3 Error cause 0E hex 04 hex 01 to 04 hex 6E h...

Страница 91: ...me For example to acquire the error cause for terminal No 0 specify 01 hex for the instance ID Read Data Format Read Size 1 Byte Error Cause 4 Instance ID Status held in the DST1 MRD08SL 1 can be moni...

Страница 92: ...y input terminalNo 0 monitor Offset bytes Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Safety input terminal No 3 status Safety input terminal No 2 status Safety input terminal No 1 status Safety...

Страница 93: ...No 0 status Offset bytes Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Test output terminal No 3 status Test output terminal No 2 status Test output terminal No 1 status Test output terminal No 0...

Страница 94: ...time For example to acquire the error cause for terminal No 0 specify 01 hex for the instance ID Read Data Format Read Size 1 Byte Error cause 5 I O Error Flag OFF Normal all I O points normal ON Err...

Страница 95: ...on result No 4 4 5 Safety input operation result No 3 Safety input operation result No 2 2 3 Safety input operation result No 1 Safety input operation result No 0 0 1 Offset bytes Bit 7 Bit 6 Bit 5 Bi...

Страница 96: ...Monitoring the DST1 XD0808SL 1 5 Reserved Reset request sig nal Safety input operation result No 5 Safety input operation result No 4 4 5 Safety input operation result No 3 Safety input operation res...

Страница 97: ...80 DST1 Series Monitoring Section 4 7...

Страница 98: ...et and DeviceNet Safety Topology Combination of multi drop and T branch connections for trunk or branch lines Baud rate 125 kbps 250 kbps or 500 kbps Communications media Special 5 wire cable 2 signal...

Страница 99: ...ensions Number of CIP connections 128 Allowable Module communica tions bandwidth 6 000 pps See note Explicit message communications Class 3 connection Maximum message length of 502 bytes UCMM connecti...

Страница 100: ...ct 125 Kbit s 250 Kbit s or 500 Kbit s 125 Kbit s 2 3 Connect ing to DeviceNet Node address for soft ware settings Set an address from 0 to 63 63 decimal Ethernet EtherNet IP settings IP address setti...

Страница 101: ...84 Settings from the Network Configurator Appendix B...

Страница 102: ...eliable safety communications DeviceNet Safety and EtherNet IP Safety are CIP Safety compliant networks based on DeviceNet and EtherNet IP Safety configuration Using the Network Configurator to built...

Страница 103: ...in DeviceNet standard communica tions Fault Present Several function blocks have Fault Present as an optional output This is an error output that indicates that the applicable function block has dete...

Страница 104: ...uilt that included multiple networks In this type of configuration devices are uniquely identified and mutually confirmed using a TUNID that combines the network number and node address The Network Co...

Страница 105: ...88 Glossary...

Страница 106: ...atalog number on the front cover of the manual The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised co...

Страница 107: ...90 Revision History...

Страница 108: ...31 2356 81 300 Fax 31 2356 81 388 OMRON ELECTRONICS LLC One Commerce Drive Schaumburg IL 60173 5302 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 OMRON ASIA PACIFIC PTE LTD No 438A Alexandra Road 05 05...

Страница 109: ...Authorized Distributor Cat No Z912 E1 01 Note Specifications subject to change without notice Printed in Japan 0707 0 5M This manual is printed on 100 recycled paper...

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