North&Wing&S,LSA&Maintenance&Manual&
Model:&Sport&X2&582&
Issue 3.2
Printed: July 16 2017
Page 5
Table&of&Contents&
!
1.0
Introduction .................................................................................................................. 7
1.1 Skills .......................................................................................................................... 7
1.2 Prohibited Maintenance and Alterations ...................................................................... 8
1.3 Tooling and Materials ................................................................................................. 9
1.4 Service Difficulties and Errors .................................................................................... 9
1.5 Format ...................................................................................................................... 10
1.6 Mandatory Service Bulletins ..................................................................................... 10
2.0
General Information................................................................................................... 11
2.1 Specifications ........................................................................................................... 11
2.1.1 Wing (Mustang III- 15) ...................................................................................... 11
2.1.2 Carriage ............................................................................................................. 12
2.1.3 Engine and Related Systems .............................................................................. 12
2.1.4 Fuel System ....................................................................................................... 13
2.1.5 Cooling System .................................................................................................. 13
2.1.6 Propeller ............................................................................................................ 14
2.1.7
Electrical!System
............................................................................................ 14
2.1.8 Electronic Instrumentation System (EIS) ............................................................ 14
2.1.9 Torque Specifications and Securing ................................................................... 15
2.2 Weight and Loading ................................................................................................. 18
2.3 Ground Handling ...................................................................................................... 19
2.3.1 Moving .............................................................................................................. 19
2.3.2 Parking and Tie Down ....................................................................................... 20
2.3.3 Lifting ................................................................................................................ 20
2.4 Lubrication ............................................................................................................... 20
2.5 Replacement Parts .................................................................................................... 20
3.0
Inspections .................................................................................................................. 22
3.1 Inspection Procedure ................................................................................................ 22
3.2 Inspection Checklists ................................................................................................ 24
4.0
Maintenance and Repairs........................................................................................... 30
4.1 Maintenance Tasks ................................................................................................... 30
4.2 Wing Maintenance: M-Pulse 15 Meter Wing ............................................................ 33
4.2.1 Wing Cleaning ................................................................................................... 33
4.2.2 Wing Tuning ...................................................................................................... 33
4.2.3 Sail Tears Less than 1” Long.............................................................................. 40
4.2.4 Sail Tears Greater Than 1” Long ........................................................................ 40
4.2.5 Sail Removal from Frame .................................................................................. 41
4.2.6 Leading Edge Replacement ................................................................................ 44
4.2.7 Keel Tube Replacement ..................................................................................... 47
4.2.8 Crossbar Replacement ........................................................................................ 48
4.2.9 Front and Rear Pitch Cables (Lower Rigging) Replacement ............................... 50
4.2.10 Replacing Wing Fittings and Hardware ............................................................ 51
4.3 Carriage Maintenance ............................................................................................... 52
4.3.1 Cleaning Exterior ............................................................................................... 52
4.3.2 Remove Rear Wheel Pants ................................................................................. 53