NLI DKN-3 Скачать руководство пользователя страница 15

11 

Trouble 

Cause 

Cure 

 
Needle thread breaks 

 
1. Damaged looper 
2. Needle thread too tight 
3. Worn our feed dog causing fine stitches 
4. Thread  twisting  or  entangling  between 

thread stand and needle 

5. Improper needle setting; 

Bent or damaged needle 

6. Needle thread too loose 
 

 
Replace looper 
Reduce tension 
Replace feed dog 
Secure correct threading 
 
Set needle properly 
Replace needle 
Increase tension 
 

 
Looper thread breaks 

 
1. Looper thread too tight or too loose 
2. Damaged looper 
3. Thread  twisting  or  entangling  between 

thread stand and looper 

 

 
Adjust tension 
Replace looper 
Check for correct threading 
 

 
No chaining on fabric end 

 
1. Incorrect threading 
2. Looper thread too tight 
3. Improper timing of needle and looper 
4. Presser foot screw loosened 
 

 
Thread machine correctly 
Reduce tension 
Adjust timing of needle and looper 
Tighten the screw 
 

 
Thread skips 

 
1. Needle setting not correct; 

Bent or damaged needle 

2. Needle thread regulator set too low 
3. Needle  thread  sticking  on  needle  due  to 

heat 

4. Needle bar set too high 
5. Needle  thread  pinched  by  needle  guard, 

collapsing loop 

6. Looper  thread  too  loose,  not  marking  a 

good triangle 

 

 
Set needle correctly 
Replace needle 
Raise regulator 
Use lubricant on thread 
 
Lower needle bar 
Lower needle guard slightly 
 
Increase looper thread tension 
 

 
Needle or looper breaks 

 
1. Improper timing of needle and looper 
2. Bent needle 
 

 
Adjust timing of needle and looper 
Replace needle 
 

 
Nonuniform  stitch  length; 
seam not straight 

 
1. Weak pressure of needle and looper 
2. Bent needle 
3. Worn out feed dog 
 

 
Increase pressure 
Replace needle 
Replace feed dog 
 

 

7. Troubleshooting

When trouble occurs when operating the machine, refer to the following table for selecting suitable measures: 

Содержание DKN-3

Страница 1: ...NLIF 008 NEWLONG INDUSTRIAL CO LTD NLI 016...

Страница 2: ...ntents of this manual are subject to change without prior notice for improvement and safety purpose DKN 3 DKN 3 The instruction manual and parts list is subject to change without prior notice Be caref...

Страница 3: ...TY GROUND EARTH 6 BE SURE POWER AND AIR SUPPLY IS OFF BEFORE PERFORMING MACHINE MAINTENANCE PARTS REPLACEMENT ADJUSTMENTS OR CLEANING 7 DO NOT OPERATE MACHINE WITH GUARDS AND COVERS REMOVED 8 DO NOT T...

Страница 4: ...usting the machine or replacing parts Wear safety glasses Make sure before starting the machine that all covers and shields are in place and closed Do not touch on the machine when it is run Turn powe...

Страница 5: ...ht of Needle Bar 13 6 3 Fixing Loop Guide 13 6 Trouble Shooting 14 15 Parts List 17 Diagram of Screw Nut Washer 34 35 Numerical index of Parts 36 37 1 Specifications 2 2 The Points Before Operation 2...

Страница 6: ...rpm 5 000rpm Stitch range 5 0 9 5mm 4 0 9 0mm 3 6 8 0mm Seam Double thread chain stitch type 401 2 401 No of Needle 1 Needle 1 2 Needle 2 1 Needle 1 No of Thread 1 thread 2 2 thread 4 1 thread 2 Appli...

Страница 7: ...e correctly referring to the threading on the machine and the threading diagram Fig 1 2 3 Threading Fig 1 2 3 Fig Fig Needle Thread 1 1 Looper Thread 1 1 Needle Thread 1 1 Looper Thread 1 1 DKN 3 DKN...

Страница 8: ...upper G a Needle Bar Bushing lower H b Feed Bar Ass y L c Feed Crank Link Ass y M d Feed Lift Eccentric Ass y K d Looper Avoid Eccentric Ass y J Run the machine by hand to check that it turns smoothly...

Страница 9: ...e Setting Fig 5 Insert a new needle into needle bar as deep as it will go The concave part of needle should be faced to rear side of stitching direction Then tighten the needle bar nut C firmly to avo...

Страница 10: ...orward To adjust the position of the Looper Drive Rocker Shaft D first loosen the stud F of the Looper Drive Lever J and loosen the Screw H Slightly push or pull the Shaft to obtain the required timin...

Страница 11: ...Screw F and turn the Screw G as required Turning Screw G to the right will make the Looper go away from you and turning it to the left will make the Looper get nearer to you After the adjustment tigh...

Страница 12: ...travel loosen the nut E and turn the screw F to adjust the levelness of the feed dog Turning the screw to the left will make the leading edge of the feed dog raised and turning it to the right makes...

Страница 13: ...en the Screw C and move the Needle Guard B in the vertical direction Be careful that the Needle A slightly touch the Needle Guard B so that the clearance between A and B is 0 to 0 1mm After the adjust...

Страница 14: ...istance between its thread contact surface and the hole of the needle thread take up hole C is 5mm Check the size of the loop formed as the needle goes up and raise the needle thread take up wire B if...

Страница 15: ...machine correctly Reduce tension Adjust timing of needle and looper Tighten the screw Thread skips 1 Needle setting not correct Bent or damaged needle 2 Needle thread regulator set too low 3 Needle th...

Страница 16: ...12 1 2 3 4 5 6 1 2 3 1 2 3 4 1 2 3 4 5 6 1 2 1 2 3 7...

Страница 17: ...main parts 4 The last figure on the parts stamp number advances on each improvement of the parts 5 Parts No described in of Remarks means constitution of the assembly The parts list is subject to cha...

Страница 18: ...14 01 Cloth Cover Side Cover Parts 01...

Страница 19: ...Screw Cover cloth plate Spring Spring Washer Screw Screw Edge Guide Washer and nut Screw Holder needle guard Screw Needle Guard Screw Side Cover Screw Stud Face Plate lower Screw Open Plate Washer Sp...

Страница 20: ...16 02 Head Cover Oil Pump Parts 02...

Страница 21: ...775071 51295A 51295B Plate oil and baffle Screw Gasket Upper Cover Screw Screw Gasket Head Cover Felt Gasket Screw Block head oil tube mounting Lock washer Nut Clamp head oil tube Screw Pad Felt Oil...

Страница 22: ...18 03 Thread Tension Thread Guide Parts 02...

Страница 23: ...uide Base Screw Needle Thread Controller Screw Nut Washer Tension Post Support Screw Lead In Guide Tension Post Eyelet Tension Post Ferrule Tension Disc Tension Post Tension Spring looper thread Tensi...

Страница 24: ...20 04 Crank Shaft Main Shaft Parts 02...

Страница 25: ...using Screw O Ring O Bearing Holder Collar Ball Bearing 6302ZZ Bearing Holder Screw Ball Bearing 6202ZZ Oil Seal SC224211 Bearing Holder Collar B B O Ring O Counter Weight Screw Crank Shaft Main Shaft...

Страница 26: ...22 05 Needle Bar Needle Lever Parts 02...

Страница 27: ...eedle Bar Bushing lower Needle Bar Bushing upper Needle Thread Take Up Screw Needle Lever Ass y Needle Lever Needle Bar Connection Screw Screw Link Pin Oil Wick Retaining Ring Connecting Link Screw Ne...

Страница 28: ...24 06 Presser Foot Lifter Lever Parts 02...

Страница 29: ...Connection and Guide Screw Screw Guide Plate presser bar connection Screw Screw Presser Spring Nut presser spring regulator Presser Spring Regulator Lifter Lever Link Screw Bell Crank presser foot lif...

Страница 30: ...26 07 Looper Drive Connecting Rod Parts 02...

Страница 31: ...Screw Screw Screw Looper Rocker Ass y Looper Stud Looper Rocker Looper Rocker Cone Screw Nut Screw Nut Looper Screw Loop Guide Screw Oil Drip Plate Screw Ball Joint left Screw Nut left thread Nut Loop...

Страница 32: ...28 08 Feed Dog Feed Drive Parts 02...

Страница 33: ...w Feed Crank Link Ass y Feed Crank Link Ferrule Feed Crank Link Pin Oil Wick Washer Nut left thread Main Shaft Head Plate Scale Screw Feed Crank Stud Screw Screw Feed Crank Stud Insert X Ring X Retain...

Страница 34: ...180B 15 4 56190 21 32 56193A 17 26 56301 15 6 56313 27 20 56316 23 30 56316C 23 33 56322B 21 45 56322C 29 42 56334B 29 27 56334L 29 31 56334N 29 29 56335D 29 23 56335L 29 22 56336 29 14 56336B 29 6 56...

Страница 35: ...22585 17 16 22585A 15 43 22586R 23 26 22587K 21 28 22637P 24 29 35 22651CB 4 29 30 22651CD 4 29 26 22653L 8 21 26 22711 19 7 22758C 25 16 25 27 22760A 15 14 22764C 21 37 22798C 29 15 22801 29 46 22829...

Страница 36: ...32 DKN 3BP SCREW NUT WASHER...

Страница 37: ...33 DKN 3BP SCREW NUT WASHER...

Страница 38: ...MEMO...

Страница 39: ...MEMO...

Страница 40: ...NEWLONG INDUSTRIAL CO LTD 2007 06 06 URL E mail http nlwww com mail info nlwww com TEL03 3603 2284 FAX03 3603 2253 125 0063 4 8 14...

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