INTELLIREAM
®
MP
pg.
9
2.1. Air Connection
Use only regulated, filtered, non-lubricated air. Mount a 5-micron airline filter (not supplied) in the airline to the
Intelliream
®
.
AIR SUPPLY REQUIREMENTS: 80 PSI at 16.5 SCFM. Connect the inlet supply line to the quick connect
pneumatic fitting located at the side of the Intelliream
®
.
2.2. Electrical Connection
Damage to equipment may occur if connected improperly. Only a qualified technician should perform the
following connections. Secure the 6-pin connector by threading the connector to the receptacle near the base
of the Intelliream
®
. The Intelliream
®
is powered through this connection and requires a 24 VDC, 0.75 Amp DC
power supply. It is recommended that power to the Intelliream
®
(both +24VDC and 0VDC) is wired to safe
power (i.e. concurrent with robot servo power), interruptible by an emergency stop condition.
Signal Description
Connect cable wires according to the following description
Wire Colour
Name
Description
Red
+24 VDC
Power supply (+24 VDC,
0.75 Amp DC)
White
0 VDC
Power supply return.
Orange
Start
1
Robot output. Pulse this output for
a minimum of 0.5 sec to start the
ream cycle.
Black
Spray
1
Robot output. Pulse this output for
a minimum of 0.5 sec while
positioned over the sprayer.
Green
Complete
2
Robot input. The robot should
check this input before and after a
reaming cycle.
Blue
Error
3
Robot input. The robot can check
this input after a reaming cycle to
ensure error free operation. Refer
to the “Troubleshooting” section
for error codes.
The INTELLIREAM
®
MP automatically detects sinking or sourcing inputs and outputs from the controller. It is
not necessary to reconfigure the inputs and outputs of the INTELLIREAM
®
MP. Refer to the “I/O
Configuration”, section for more details.
1
NOTE: To activate the
wire cutter,
turn on both the “Start” and “Spray” outputs simultaneously. For further information
regarding the wire cutter operation, refer to Appendix B: Wire Cutter
2
NOTE: The “Complete” signal has additional functionality when the
nozzle detect
option has been purchased. For further
information regarding the nozzle detect option, see Appendix C: Nozzle Detect Sensor
3
NOTE: The “Error” signal functionality is changed with the Nozzle Gas Flow Sensor option installed, see Appendix E:
Nozzle Gas Flow Sensor (NGFS).
1
2
3
4
5
6
Interface Receptacle
Wiring
1.
0 VDC
(WHT)
2.
+24 VDC
(RED)
3.
Complete
(GRN)
4.
Start
(ORG)
5.
Spray
(BLK)
6.
Error
(BLU)