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Milo Quick Start Guide

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Milo Quick Start Guide

Milo

Quick Start Guide

Contents

Chapter 1

Assembling the hardware .............................................. 1

Overview ................................................................................. 1
General safety procedures for using industrial robots ...... 2

Assessing a site .............................................................. 3
Installation safety .......................................................... 3
Software setup ............................................................... 4
Operational safety......................................................... 5

Mounting the rig using ramp-ups ............................22
Mounting the rig using the caster system................24
Attaching the track motor pinch wheel and its
connectors....................................................................27

Connecting the cables .........................................................28
Starting up the Milo system................................................32

Milo start-up summary..............................................33

Shutting down the Milo system..........................................34

Appendix

Specifications............................................................... 36

Rig Weights ...........................................................................36
Operating Envelope .............................................................36
Rig Performance...................................................................36
Power and Environment .....................................................37

Содержание MILO MRMC-1100-00

Страница 1: ...ES AND RIGS BROADCAST HEADS DSLR PRODUCT PHOTOGRAPHY RENTALS Milo PRECISE STABLE AND PORATABLE MOTION CONTROL RIG Quick Start Guide QSG Product code MRMC 2124 00 Products Covered MRMC 2125 00 MRMC 110...

Страница 2: ...in this document is accurate and up to date Mark Roberts Motion Control continuously strives to improve their products and may make changes to the hardware firmware and software described in this doc...

Страница 3: ...g the 2 x lift ballscrews 11 Mounting the Power Supply Unit and the driver box bracket 15 Mounting the Milo main arm 16 Mounting the Extend Ballscrew 18 Mounting the bucket 20 Mounting the rig on a tr...

Страница 4: ...Milo Quick Start Guide iv...

Страница 5: ...PC running Flair Motion Control Software An RT 14 interface box which handles the connections between the PC and the Milo rig Additional controllers such as a Hand Held Box HHB MSA 20 Handwheels or P...

Страница 6: ...ntrol rigs This section emphasises the safety concerns that are especially important around high speed high acceleration industrial grade robots which can cause severe injuries See the separate Precis...

Страница 7: ...t three phase power supply five wire including Neutral and Ground Standard Milo requires a 240 Volt single phase power supply including Neutral and Ground The computer stack that controls Milo that is...

Страница 8: ...t the maximum number of sides feasible are closed off and that any person having to stand within reach of the robot is located as far away as possible for the shot Never let anyone cross the robot s t...

Страница 9: ...irst to check the motion Even if you have checked the move previously if you make a minor change to it then you need to recheck it Keep the software in slow mode unless the move has been tested and is...

Страница 10: ...t is not already on page 9 3 Mount the lift ballscrews page 10 4 Mount the power supply unit and the driver box page 15 5 Mount the Milo main arm page 16 6 Mount the Extend Ballscrew page 18 7 Mount t...

Страница 11: ...ore you need to mount the robot on the precision rail Follow detailed procedure in Mounting the rig using the caster system on page 24 2 Ensure all four turret bolt retainers are fully extended outwar...

Страница 12: ...ing 6m hex key to secure the turret into the base 5 Turn the screw in the turret anti clockwise to bring the turret gear into mesh with the base gear and engage the spring mechanism Turn the screw unt...

Страница 13: ...spection cover from the turret 2 Place the main shaft on top of the turret aligning the screw slots 3 Insert and tighten the 2 x screws on each side of the main shaft to secure it to the turret The fr...

Страница 14: ...entre shaft aligning the 8x screw cavities on the plate with those on the centre shaft 2 Tighten the 4xinner screws which are smaller and 4xscrews on the outside which are longer Use a 6mm hex key Cen...

Страница 15: ...lscrews 1 Dowel Slotted coupling 1 Lift a Lift Ballscrew vertically and insert it into the huco coupling in the belt box while aligning the key at the bottom of the ballscrew with the slot in the huco...

Страница 16: ...is used to keep the ballscrew in place and prevents it from moving down by gravity This helps with proper alignment of the Lift Ballscrew when mounting on the turret and therefore should not be remove...

Страница 17: ...the Lift Ballscrews to align the Centre Plate brackets with the clamps and loosely secure the captive screws one at a time 4 2 Once all screws are aligned with the clamps tightening the 4 x captive s...

Страница 18: ...Milo Quick Start Guide 14 6 Plug the cable as shown...

Страница 19: ...ly that will be used in that studio or country There are taps inside the PSU that allow this changeover This does not apply to the Milo if used only with the Titan Arm as then it must be 240v phase to...

Страница 20: ...on hold it while another person lifts the arm using a gantry hoist 2 Slide the arm bearings towards the centre and lower the arm such that the slots bearings on both sides align with the top of Lift B...

Страница 21: ...m bearings until all bolts have seated properly in the bearings Note that the captive bolts in the centre shaft are at about 45 degree angle 5 Once in position tighten the 8 x captive bolts using a 6m...

Страница 22: ...ert between the plate and arm 2 Tighten the 4 x captive screws either side of the rear section of the ballscrew up into the holes on the underside of the Arm using 6mm allen key 3 Slide the ballscrew...

Страница 23: ...Milo Quick Start Guide 19 the four captive bolts in the square location plate up into the ballscrew 4 Plug the cable from the arm to the connector on the extend ballscrew Extend connector...

Страница 24: ...len key into the slot 2 Two people lift the bucket and head and slide it into the nose bracket from the top so that the keys in the bucket bracket line up within the slots of the nose bracket 3 When t...

Страница 25: ...21 4 Remove the allen key and pull the lever to lock the gear into mesh You will need to reach in to the lever from below the nose 5 Replace the safety screw Tip Swing the bucket slightly to ensure t...

Страница 26: ...g high enough over the track so that the track motor gear on the underside of the rig completely clears the rack the middle rail on the track Push the rig to the position over the ramp ups so that the...

Страница 27: ...on to the bearings on the track so it drops fully Tighten the four track bearing mounting bolts at the corners 5 Feed out enough umbilical cable from your control area to reach the entire length of th...

Страница 28: ...in front of the Milo 2 Wheel the caster system towards the Milo base so that clamps on both sides grip the corner of the base and the screw cavities line up If required use the jacks to lower the whe...

Страница 29: ...nion on the rig is on the correct side of the track For smooth movement when wheeling the rig on and off the track straighten the wheels so they are parallel to the track Tip For ease of mounting you...

Страница 30: ...turns into the bearings 7 Lower Milo further on to the bearings on the track so it drops fully Tighten the four track bearing mounting bolts at the corners 8 Feed out enough umbilical cable from your...

Страница 31: ...hold the assembly in place on the track motor 4 Hand tighten the pinch wheel adjustment bolt so that the rubber wheel presses firmly against the smooth side of the rack This holds the track motor gear...

Страница 32: ...ick Start Guide 28 Connecting the cables Picture of umbilical base connections Picture of PSU Turret Milo Arm connections Milo Base Umbilical cable wrap Milo Power Supply Unit Driver Box 1 Camera Supp...

Страница 33: ...ed from Milo base To Milo arm Sing le ph ase pow er to PSU EST OP ROO T ES TOP Power for Driver Box 1 TRA CK LIF T EXTEND AN GL E Vide o cable s to the head R O T A T E Cable wrap Cable wrap ETH Power...

Страница 34: ...ply 200 Volt 1 phase 3 5KVA 10A each on two 240v plugs VIDEO SIGNALS Power Supply 120 240 Volts hub 5V INTime dongle in USB port RT 14 Hand Held Box Ethernet for Camera ETHERNET POWER ETHERNET 24V IN...

Страница 35: ...Milo Quick Start Guide 31 Picture of bucket connections 12V CAMERA POWER 24V PWR OUT TRIGGER SYNC VIDEO OUT CAMERA ETHERNET Slimline Head with Camera...

Страница 36: ...e Flair PC start the Flair application by double clicking on the Flair icon on the Desktop Flair automatically loads the relevant firmware into all attached axis boards including The quad boards that...

Страница 37: ...limits for the rig axes in Flair as required Particular axes if space is limited Track limits Lens Control Motor limits if using external LCMs Milo start up summary 1 Secure the area 2 Release the E...

Страница 38: ...reset the soft limits to reach the transport position or by moving the arm manually 2 In the Flair software disengage all axes 3 Press down the E stop button on the computer stack 4 Close the Flair s...

Страница 39: ...Milo Quick Start Guide 35 Notes...

Страница 40: ...g 995lbs675kg including trolley wheels Rig Payload 50kg Head Payload camera and counterweights 20 Kg Payload counterweights total 5kg Operating Envelope Maximum Height 4 1m 13 5 Lowest Position 0 75m...

Страница 41: ...Gorilla Power Supply must be internally set to the voltage of single phase supply that will be used in that studio or country There are taps inside the PSU that allow this changeover This does not app...

Страница 42: ...Milo Quick Start Guide 38 Notes...

Страница 43: ...Milo Quick Start Guide 39 Notes...

Страница 44: ...Mark Roberts Motion Control Ltd Unit 3 South East Studios Blindley Heath Surrey RH7 6JP United Kingdom Telephone 44 0 1342 838000 info mrmoco com www mrmoco com...

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