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Mountz HDC-35i, Руководство по эксплуатации

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Index

 

■

General & Specific safety rules

6

 

1. Products introduction

9

 

2. Key features

9

 

3. Specification

3.1 Driver 

1

0

 

3.2 Manual screwdriver models

 

1

1

 

3.3 Automation screwdriver models

 

1

2

 

3.4 Controller (HDC) specification 

1

3

 

4. LAY-OUT

4.1 Screwdriver LAY-OUT

 

1

4

 

4.2 HDC Controller LAY-OUT

 

1

5

 

4.3 HDC Controller Dimensions

 

1

6

 

5. Operation

5.1 Front panel of controller

 

1

8

 

1) FND Display

1

8

 

2) Key Buttons

19

 

5.2 Parameter number group

 

2

0

 

5.3 Preset # & parameters

 

2

1

 

5.4 Torque, speed & angle setting (I) - by PC program

 

2

2

 

5.5 Torque, speed & angle setting (II) - on the front panel

 

2

3

 

5.6 Details of each parameter numbers 

2

4

 

5.7 Error code

 

4

5

 

5.8 Preset # selecting by sensor

 

4

8

 

5.9 Wiring example of check out signal output

 

49

 

5.10 Preset # selecting in 25P I/O port

 

5

0

 

1080 N 11th St San Jose CA 95112

www.mountztorque.com 408.292.2214

3

Содержание HDC-35i

Страница 1: ...Feb 2016 Operation Manual Hybrid Digital Screwdriver HDC 40i HDC 35i 1080 N 11th St San Jose CA 95112 www mountztorque com 408 292 2214 1...

Страница 2: ...munication is selected If display showed 0 than click reset button If 1 was shown please change it to 0 than click enter 7 Type in P83 and click enter A blinking 0 will b shown Type in 77 and click en...

Страница 3: ...imensions 16 5 Operation 5 1 Front panel of controller 18 1 FND Display 18 2 Key Buttons 19 5 2 Parameter number group 20 5 3 Preset parameters 21 5 4 Torque speed angle setting I by PC program 22 5 5...

Страница 4: ...t in Screw Counter patent 58 5 13 1 Fastening quality verification 58 1 Fastening OK 58 2 Fastening NG 59 5 13 2 Count Start Stop to HDC 60 5 13 3 Wiring of Count Start Stop 64 5 13 4 Operation of scr...

Страница 5: ...3 Parameter setting on Hi Manager 79 1 Fastening Setting 79 2 Controller Setting 80 3 Screw Count Setting 80 4 Multi Sequence 82 5 Driver setting 83 6 Model selecting 84 9 4 Monitoring on Hi Manager...

Страница 6: ...e tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Avoid body contact with grounded surface ad pipes radiators range...

Страница 7: ...switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing...

Страница 8: ...tion where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operatior 2 2 Never lubricate aerosol oil on...

Страница 9: ...g endurance less noise and heat and light weight screwdriver 3 Selectable high speed up to 1 800 rpm 4 High efficient BLDC motor made by Maxon Swiss 5 Economic cost against the compatible digital torq...

Страница 10: ...2 Motor Maxon BLDC motor 3 Dimension refer 3 2 screwdriver model 4 Torque range refer 3 2 screwdriver model 0 1 Kgf cm scale 5 Speed range refer 3 2 screwdriver model 5 10 rpm scale 6 Torque accuracy...

Страница 11: ...HD350P 300 740 0 51 Push HD450 8 6 39 0 300 600 0 51 Lever HD450P 300 600 0 51 Push HD35N 10 4 30 3 500 1 500 0 7 Lever 35V HDC 35i HD35NP 500 1 500 0 7 Push PHD35N 500 1 500 0 82 Pistol HD50N 13 0 4...

Страница 12: ...HDA150 4 7 13 4 500 1 700 40V HDC 40i HDA220 6 0 19 0 400 1 250 HDA350 8 6 30 3 300 740 HDA450 8 6 39 0 300 600 Add suffix V after model name for vacuum pick up assy option DIMENSION HDA150 HDA220 HDA...

Страница 13: ...button 2 25P I O interface 3 8 direct sensor connecting port 4 F1 button on the driver 11 Torque Adjust 20 20 12 Auto detection of the connected driver Auto detection of the offset value from the EEP...

Страница 14: ...4 LAY OUT 4 1 Screwdriver LAY OUT 1 Screwdriver for HDC 40i 2 Screwdriver for HDC 35i 1080 N 11th St San Jose CA 95112 www mountztorque com 408 292 2214 14...

Страница 15: ...4 LAY OUT 4 2 HDC Controller LAY OUT 1080 N 11th St San Jose CA 95112 www mountztorque com 408 292 2214 15...

Страница 16: ...d for mounting Two M3 thread holes for mounting controller Two screws at the side can be removed for extra mounting holes Caution Screw should not go through over 5mm inside Dimension Weight 97 w 222...

Страница 17: ...mounting controller Two screws at the side can be removed for extra mounting holes Caution Screw should not go through over 5mm inside Dimension Weight 104 w 226 4 d 144 h mm 2 6Kg 1080 N 11th St San...

Страница 18: ...5 Operation 5 1 Front panel of controller 1 FND Display 5 digit 1080 N 11th St San Jose CA 95112 www mountztorque com 408 292 2214 18...

Страница 19: ...l select is enabled Log in Password It increase the number up button Auto Operation Mode time FND Display Description Initial 0A000 Initial display at the Auto Work mode 1st t Display the temperature...

Страница 20: ...cation Save the minimum rotation turn or running time for OK fastening of P1 P8 41 48 Soft start time Change time to the target speed 51 58 Torque tuning Individual torque tuning by controller 61 70 o...

Страница 21: ...are optional The 3rd and 4th data can be used for monitoring fastening quality They can be used or not 1st data 2nd data 3rd data 4th data 5th data 6th data Preset no Torque Speed Max angle Min angle...

Страница 22: ...program and upload to the HDC controller then parameters will be set in the HDC controller Please refer the details to the article 9 PC program Hi Manager on page 65 HDC setting menu on Hi manager pc...

Страница 23: ...parameter mode Once log in with password it displays Log IN on mode circulation Password can be changed on P89 All parameters including torque speed are changed or set in Parameter mode Example Preset...

Страница 24: ...set can be selected between 1 to 8 on P9 Initial 1 Preset display when the controller power on can be selected one of below on P10 0 Default setting on P9 1 Previous preset before power off Number Uni...

Страница 25: ...have 6 0Kgf cm in P3 500rpm in P13 and 5 turns in P23 the driver will run with 500 rpm and stop at 5 turns 1800 degree But if the driver reach to 6 0 Kgf cm of the target torque it will stop immediate...

Страница 26: ...zed If the driver stops without torque up before the preset turn it does not provide fastening NG Because it is very common operating together with screw feeder This operation does not have any intent...

Страница 27: ...rt setting 41 48 8 Torque Tuning 51 58 Number Unit Range Initial P51 58 1 10 10 0 Description Output torque can be decreased or increased between 10 to 10 for each preset This torque tuning value is s...

Страница 28: ...umber 10 Function of Max Angle setting of P21 28 Number Unit Range Initial P40 0 1 0 Description It stops at the set Max angle and verify as one of below 0 OK 1 NG and display Error no 301 11 COM port...

Страница 29: ...nge of unit will reset every parameter to factory initial setting The torque unit should be selected first before parameter setting 14 Screw type Clockwise or Counter clockwise Number Unit Range Initi...

Страница 30: ...0 Description The I O interface which are connected to Direct Sensor port and 25P I O port can be used with one of following function 0 Manual operation with direct sensor port IN preset selecting thr...

Страница 31: ...ion The driver stops automatically at the preset time and provide the pattern NG with the error code below P66 Limit of fastening run time error code E300 P67 Limit of loosening run time error code E3...

Страница 32: ...xample Preset 1 1 000rpm 2 Preset no Torque Stop Speed Running Example Preset 1 10Kgf cm 3 Fastening Torque Stop Preset no Torque Running Example Stop Running 4 Screw counter Stop Preset no Torque Run...

Страница 33: ...al after fasten all set numbers 1 It provide every pulse 0 5s signal of torque OK and count complete signal after fasten all set numbers The count complete signal will be off after reset of count numb...

Страница 34: ...t by F1 up F2 down refer to P73 Depend on the function selected the F2 button on the screwdriver works differently as below 0 Lock the button 1 Delete 1 number of screw counting 1 2 Screw shooting pul...

Страница 35: ...nitial P73 1 8 8 Description The number of selectable preset no can be set When number 3 is selected on P71 F1 button can select up to preset 3 and F2 button can select down to preset 1 25 Auto sequen...

Страница 36: ...mmable with the max 20 preset numbers in a cycle process To use this feature P74 should be enabled 0 Disable 1 Enable Models can be selected by the I O interface or F1 F2 button on the screwdriver wit...

Страница 37: ...automatically after 0 1 If the count number shows 0 during the ON status of the count Start signal it provide the count COMPLETE OUT signal If the Start signal is turned OFF before the count number 0...

Страница 38: ...e set time Otherwise the work piece will leave the working area Refer to the article 5 13 2 for details 29 No torque up NG by Min set angle turn on P31 38 Number Unit Range Initial P78 0 2 0 Descripti...

Страница 39: ...15 Description If the unit is not used for the set time the controller turns off the control mode and keep SLEEP mode With any key or button pressed it will wake up immediately 0 No use 1 60 time to...

Страница 40: ...her model Controller should be powered off whenever completed resetting 34 F1 Button on screwdriver P84 HDC 40i only Number Unit Range Initial P84 0 1 1 Description Enable or disable of the F1 button...

Страница 41: ...it Range Initial P87 1 10 5 Description If the converted torque is over than the setting value NG Er 308 will be displayed 0 No use 1 10 tolerance limit from target 38 P88 Driver Lock by I O managemen...

Страница 42: ...4 P94 Screw of Model 5 P95 Screw of Model 6 P96 Screw of Model 7 P97 Screw of Model 8 Maximum screw number is 20 for each model 41 Start signal OFF delay time Number Unit Range Initial P99 0 1000 0 D...

Страница 43: ...om P160 to P169 P160 The last error P164 The last error 4th P161 Before the last error P165 The last error 5th P162 The last error 2nd P166 The last error 6th P163 The last error 3rd P167 The last err...

Страница 44: ...0 1 1 0 No use 1 Use P100 139 Memory area of model data P140 159 Memory area of multi sequence P168 Memory of controller model no P169 Software version The rest parameter numbers are spare or vacant a...

Страница 45: ...arm Over 5A over 1sec Auto reset after 1 sec 113 Driver overheat Over 80 inside the driver Auto reset below 80 114 Over Speed Over rotation speed than the set value Check the cable connection Auto res...

Страница 46: ...or The read parameter is wrong by the checksum routine RESET button 202 Initializing error Initializing error at the booting Power OFF ON 203 Communication error Failure during communication with driv...

Страница 47: ...ng on P77 Auto reset after set time 305 Screw missing When the work piece moves out of the working area without complete number of fastening it provide alarm for 3 seconds and display the latest numbe...

Страница 48: ...o be wired directly When the sensor 1 is activated the preset no 1 is selected accordingly The configuration of 25P I O port is different by the setting on P64 P64 Setting Select 0 0 Reset number sele...

Страница 49: ...t 1 to 8 is useful to check which preset number is selected by the LED if LED is wired The LED will require the external or internal DC power source for lighting The wirings for both power sources are...

Страница 50: ...8 decimal preset number The torque selecting code should be before the Start signal 1 Binary coding with 3 pins Preset no pin pin pin pin 1 0 0 0 2 0 0 1 3 0 1 0 4 0 1 1 5 1 0 0 6 1 0 1 7 1 1 0 8 1 1...

Страница 51: ...ycle reset or Work piece move OUT from area P76 3 selected 19 Work piece move IN to area 23 x 24 x 10 Status of torque select OUT1 OUTPUT to Controller 11 Status of torque select OUT2 12 Status of tor...

Страница 52: ...rque select IN4 for Multi sequence 9 Reset include cycle reset or Work piece move OUT from area P76 3 selected 19 Work piece move IN to area 23 Model select IN1 24 Model select IN2 10 Error code OUT1...

Страница 53: ...IN6 7 Torque select IN7 8 Torque select IN8 9 Reset include cycle reset or Work piece move OUT from area P76 3 selected 19 Work piece move IN to area 23 x 24 x 10 Error code OUT1 OUTPUT to Controller...

Страница 54: ...22 Input COM 5 11 4 25P Interface schematic INPUT 1080 N 11th St San Jose CA 95112 www mountztorque com 408 292 2214 54...

Страница 55: ...5 11 5 25P Interface schematic OUTPUT 1080 N 11th St San Jose CA 95112 www mountztorque com 408 292 2214 55...

Страница 56: ...ected Error code pin 13 pin 12 pin 11 pin 10 100 0 0 0 1 101 0 0 1 0 110 112 0 0 1 1 111 0 1 0 0 308 0 1 0 1 113 0 1 1 0 114 0 1 1 1 118 1 0 0 0 200 201 202 203 204 1 0 0 1 304 1 0 1 0 301 1 0 1 1 305...

Страница 57: ...5 12 25PIN I O timing chart 1 Fastening OK 2 Fastening NG 1080 N 11th St San Jose CA 95112 www mountztorque com 408 292 2214 57...

Страница 58: ...one by one from the total target number with OK fastening 1 Fastening OK The driver is designed to stop automatically when there is a torque up internal signal The fastening with the automatic stop is...

Страница 59: ...orque up Error Code Display E r 3 0 1 All No torque up fastening does not effect to screw counting at all If the parameter P79 is checked on USE the No torque up fastening over set time or angle in tu...

Страница 60: ...f the Count start Stop signals which is selectable on parameter P76 as below Depend on the working area one of them can be chosen The signal port for Count Start and Count complete OK is located on Co...

Страница 61: ...ON status turned OFF which means that the fastening work is finished because the work piece left the working area If there is still remained number over 1 on FND it verify it NG with error code Er305...

Страница 62: ...with the error code E r 3 0 5 for 3 seconds and will display the number remained It can be clear to the target by pressing RESET button Example 1 Count start pulse signal with time limit Example 2 Co...

Страница 63: ...target it will provide error code E r 3 0 5 The Count Start sensor or switch is wired to the COUNT port on the back The Count Stop sensor or switch is wired to pin 9 of the 25P I O connector refer to...

Страница 64: ...nt Start Stop 1 Count Start Stop signal through U 2 Interface Box U 2 Interface Box is very useful to connect sensors or switches for selecting preset 1080 N 11th St San Jose CA 95112 www mountztorque...

Страница 65: ...2 Direct wiring to 25P I O interface port 1080 N 11th St San Jose CA 95112 www mountztorque com 408 292 2214 65...

Страница 66: ...unt Start signal type ex select 2 One pulse type signal P77 Time limit after the Count Start signal ex Key in 200 for 20 seconds unit 0 1 sec P69 select FND DISPLAY type on the front panel ex select 3...

Страница 67: ...P74 for auto sequence fastening 3 Key in the screw numbers on total count window for Model 1 to 8 4 Select preset numbers from 1st to the end for auto sequence fastening The fastening number is possi...

Страница 68: ...l selecting 1 2 c 0 3 1 2 A 0 3 Remain screw number Total screw number set ing OK Counter mode Error display 0V or Power 24V Error display 0V or Power 24V Model ing OK Preset Auto sequence Remain scre...

Страница 69: ...ocol communication To use USB com port select USB on P39 6 1 port and Cable 6 2 USB Driver install Before driver install disconnect the cable Install file HDC_40i USB driver zip Extract the provide fi...

Страница 70: ...perator should choose one of communication port between USB or RS 232C on P59 These two communication port can not be used together at same time 7 1 Connection 1 Select RS232 on P59 com port selecting...

Страница 71: ...e small letter for response Name Word Description Packet start STX It means Packet start at the first of the message Packet finish ETX It means Packet end at the last of the message OK response ACK OK...

Страница 72: ...2E 30 30 31 BCC ETX Hexa code 5 6 H 2 0 H 3 1 H 2 E H 3 0 H 3 0 H 1 3 5 H Hexa code 33H 35H Hexa value of 5 in ASCII code 7 2 5 Details of Command 1 Status request and response 1 Target count number...

Страница 73: ...request and response 1 Parameter no ex key in 001 which means the parameter no P1 2 Torque value of preset 1 in 4 digits 0000 9999 Example 0150 for 1 5 Kgf cm in SD120 selected 1080 N 11th St San Jos...

Страница 74: ...Example 0150 for 1 5 Kgf cm in SD120 selected 4 Request monitoring data monitiring data Fastening time 99999ms Fastening Number 1 Torque 999 10 RPM 9999 FastenTurn 999 10 Temperature 999 10 SystemErr...

Страница 75: ...data request and response 1 Parameter no ex key in 001 which means driver parameter no 1 2 Version value in 4 digits 0000 9999 Example 00009 for version 0 9 1080 N 11th St San Jose CA 95112 www mountz...

Страница 76: ...art of Text STX 2 Data m monitoring data 3 Serial no 9039001 2009 March 4 Fastening time 1350 ms 5 Preset 1 6 Torque setting 8 5 7 Fastening torque converted torque 8 4 8 RPM setting 1700 rpm 9 Fasten...

Страница 77: ...Manager software require MS Dot Net framework v 2 0 or higher on your OS before install Window 2000 and XP can be updated with Dot Net framework on the download center of Microsoft web site www micro...

Страница 78: ...If you can find Controller and Driver Information on the opening page as below the communication is successful 1080 N 11th St San Jose CA 95112 www mountztorque com 408 292 2214 78...

Страница 79: ...g after change of torque unit Change or select parameters and Click WRITE ALL menu to write new settings on the connected HDC controller To allow parameter change be sure that it require Manager Log i...

Страница 80: ...2 Controller Setting HDC Setting Refer to 5 6 Parameter details 3 Screw Count Setting HDC Setting 1080 N 11th St San Jose CA 95112 www mountztorque com 408 292 2214 80...

Страница 81: ...1080 N 11th St San Jose CA 95112 www mountztorque com 408 292 2214 81...

Страница 82: ...DC Setting Mode A B comes after preset 8 with displaying of mA mB Explanation details of JUMP COUNT VALUE A SUB IF A command Example multi sequence program 1080 N 11th St San Jose CA 95112 www mountzt...

Страница 83: ...of step selected or operated Sub if A If the counted number A on step 1 is not 10 go to the next step 8 If the counted number A on step 1 go the 2nd next step 9 Jump Move to the setting step 2 5 Driv...

Страница 84: ...ing T o t a l 2 0 T o t a l Total 20 screws can be fastened by the sequence on each 8 models For sequence fastening select Enable on P74 and P75 1080 N 11th St San Jose CA 95112 www mountztorque com 4...

Страница 85: ...Manager 1 Screw Count monitoring Monitoring Total 9 screw count program can be saved on the Hi Manager Choose one of 9 program and Select one program 1080 N 11th St San Jose CA 95112 www mountztorque...

Страница 86: ...2 Real Time Data monitoring Monitoring 1080 N 11th St San Jose CA 95112 www mountztorque com 408 292 2214 86...

Страница 87: ...01 Hall sensor error The controller failed to read the hall sensor signal from the driver 1 Check the cable quality and connectors 2 wiring inside of the driver 110 Over current on AMP board circuit T...

Страница 88: ...communicate with the connected driver when it turned on Retry the power on after off 204 Communication failure over 1 sec Check the connection of cable between driver and controller 303 Over time of...

Страница 89: ...0 V2 for Jabil Malaysia V2 version solved that the first torque was much higher than others v2 53 0 2 1 45 2013 04 02 V2 54 1 Max turn value was excluded in range changed it to be included in OK range...

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