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1  General

1.1  Information about these instruc-

tions

This manual enables you to handle the device in a

safe and efficient manner. This manual is part of

the device and must be kept in its vicinity in order

to ensure that it is available to the personnel at all

times.

The personnel must have carefully read and

understood this manual before commencing any

work. The compliance with all safety information

and instructions provided in this manual is essen-

tial for safe operation.

Furthermore, all local work protection and general

safety regulations applicable at the device's place

of installation must be observed.

The illustrations used throughout this manual are

intended to provide a general understanding and

may deviate from the actual model of the machine.

These instructions apply to the Rotopack series,

types:

n

Rotopack MCR

n

Rotopack MC

n

Rotopack MCG

n

Rotopack MCVR

n

Rotopack M

n

Rotopack BAT

Additional information

The following documents may include further infor-

mation on the device:

n

Enclosed test reports

n

Order documents

n

Drawings

n

Type plate

n

Operating instructions for the additional compo-

nents (optional Rotokombi)

1.2  Explanation of symbols

Safety instructions

Safety instructions are marked with symbols in

these instructions. The safety instructions are

introduced with signal words, which express the

degree of endangerment.

 DANGER!

This combination of symbol and signal

word indicates an immediately dangerous

situation that can cause death or severe

injuries if it is not avoided.

 WARNING!

This combination of symbol and signal

word indicates a possibly dangerous situa-

tion that can cause death or severe inju-

ries if it is not avoided.

 CAUTION!

This combination of symbol and signal

word indicates a possibly dangerous situa-

tion that can cause slight injuries if it is not

avoided.

 NOTICE!

This combination of symbol and signal

word indicates a possibly dangerous situa-

tion that can cause property and environ-

mental damage if it is not avoided.

Tips and recommendations

This symbol highlights useful tips and rec-

ommendations as well as information

designed to ensure efficient and smooth

operation.

Rotopack • Operating instructions

 

 

5

Содержание GAT Rotopack BAT

Страница 1: ...Rotopack Operating instructions...

Страница 2: ...e 49 6722 93788 0 Fax 49 6722 93788 110 Email ig de ge info moog com Internet www gat mbh de Moog and GAT are registered trademarks of Moog Inc All trademarks as indicated herein are the property of M...

Страница 3: ...3 3 PV diagram 10 4 Construction and function 12 4 1 Type key 12 4 2 Description 13 4 3 Rotopack MCR 13 4 4 Rotopack MC 13 4 5 Rotopack MCG 14 4 6 Rotopack MCVR 14 4 7 Rotopack M 14 4 8 Rotopack BAT...

Страница 4: ...itial commissioning 23 7 Maintenance 23 7 1 Safety instructions 23 7 2 Maintenance schedule 23 7 3 Maintenance work 24 7 3 1 Cleaning the device 24 7 3 2 Checking the media lines 24 7 3 3 Re lubricati...

Страница 5: ...on on the device n Enclosed test reports n Order documents n Drawings n Type plate n Operating instructions for the additional compo nents optional Rotokombi 1 2 Explanation of symbols Safety instruct...

Страница 6: ...our prod ucts 2 Safety 2 1 Proper use Rotopack rotary feedthroughs are used for leak free transfer of media only These instructions the type plate the order documents and drawings are recognised as va...

Страница 7: ...ing the movements to a standstill and secure against switching on In the danger zone wear close fitting protective clothing with low tear strength Rotokombi WARNING Danger of injury due to rotating pa...

Страница 8: ...or third parties during operation The device is used in the commercial sector The owner of the device is therefore subject to the legal occupational safety requirements The following in particular ap...

Страница 9: ...venting pos sible hazards independently due to their specialist qualification knowledge and experience of han dling rotary feedthrough and familiarity with the valid standards and regulations Transpor...

Страница 10: ...performance data depend on the specific version Refer to the type plate the order documents and any drawings which may also be included for this information A data sheet is available for standard dev...

Страница 11: ...PV diagram provides an overview of the correlation between the operating pressure and the speed for various rotary feedthrough seal diameters The specified values are reference values only The actual...

Страница 12: ...ways required Connection thread pressure connection specification always required 04 1 8 06 1 4 10 1 2 16 3 4 20 1 25 1 1 4 Material specification always required S Steel K Nickel plated I Stainless s...

Страница 13: ...asic version in the Rotopack series This series is characterised by shafts with rolling bearings The rolling bearings are sealed off from the environment with radial shaft seals The basic version devi...

Страница 14: ...ich is adapted to the operating conditions Area of application Gas air water The typical area of application is at pressure levels of up to 1 MPa 4 7 Rotopack M Brief description Rotopack M devices wh...

Страница 15: ...operating instructions for all the devices used The combination with other components and transfer of other media may cause additional haz ards If necessary the owner must take additional measures 5 T...

Страница 16: ...aged in accord ance with anticipated transport conditions Only environmentally friendly materials have been used in the packaging The packaging is intended to protect the individual components from tr...

Страница 17: ...are fastened on pallets can under the following conditions be transported with a fork lift n The fork lift must be engineered for the weight of the packages n The package must be fastened securely to...

Страница 18: ...Spare seals Store without strain do not bend fold knick hang on hooks or expose to pres sure loads n Maximum storage time 12 months After that send back to manufacturer for inspection Under some circ...

Страница 19: ...ion NOTICE Risk of material damage from static overdetermination Static overdetermination is generated by screwing the rotor and stator to the sur rounding If no suitable measures are taken to prevent...

Страница 20: ...switched back on 3 Allow hot components to cool down as necessary 4 Check the entire installation environment of the device to ensure that it is isolated from the voltage and depressurised Switch off...

Страница 21: ...the surrounding geometry If there are no specifications of the screw quality in the relevant drawing use quality 8 8 3 Insert the screws into the drilled holes pro vided and screw them not the thread...

Страница 22: ...red continuously Foreign bodies which are larger than 25 m must be fil tered off The service life of the sealing elements is influenced significantly by the filtering of the operating medium The speci...

Страница 23: ...connections as necessary 4 Re establish all connections 5 Carry out initial commissioning as per Chapter 6 5 Initial commissioning on page 22 7 Maintenance 7 1 Safety instructions WARNING Risk of inju...

Страница 24: ...lean dry and lint free cloth 1 Switch off all mechanical movements elec trical lines and media supply lines and secure them to prevent them from being switched back on 2 Clean the exterior of the hous...

Страница 25: ...gger an immediate emer gency stop 2 If possible determine the cause of the fault 3 Immediately inform the responsible party at the location of use about the fault 4 Send the device to the manufacturer...

Страница 26: ...nt Be aware of the weight 8 Collect any leaked media 9 Re use media or dispose of them properly Refer to the safety data sheets for the media as necessary 9 3 Disposal If no return or disposal agreeme...

Страница 27: ...delivery 16 Installation 20 L Loads 15 Lubricating 24 M Maintenance schedule 23 Maintenance work 24 Measures in case of leaks 23 Misuse 6 O Operating conditions 10 Options 15 Owner 8 P Packaging 16 Pr...

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