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15

joint that intersects with the steel rod.
On the third rib from the top, add the two filler
blocks above and below the rib at the leading
edge. Drill the hole for the control horns.
Finally, glue the two photo-etched copper fit-
tings (R2) for the control horn brace wires
and add the britannia cast control horns (C2).
Since the rudder is so narrow, shorten the
pins on each horn so they both will fit in the
drilled hole. Epoxy the horns in place.

Figure 2-2

illustrates the assembled rudder.

Note:

The hinges on the real aircraft rudder

are very small and so are faked on the model.
1/64" x 1/16" brass strip is provided. Cut slots
in the rudder leading edge, the vertical stabi-
lizer, and the fuselage tailpost for the fake
hinge strips. Also, the control horns are 
actually bolted together with four bolts 
on the real aircraft.
For now, do not mount the rudder. It is best
installed after the horizontal and vertical stabi-
lizer are glued to the fuselage during Stage 7.

3. Building the Horizontal Stabilizer

The airfoil has a flat bottom, so the stabilizer
can be built directly on the plan. However, it
is suggested that some shims be placed under
the leading and trailing edges to keep the
parts off the plan a bit.
The horizontal stabilizer on the real aircraft
has a steel tubing leading edge. For the model,
it’s just a solid steel wire. Bend it to the plan
shape and pin it to the plan. The trailing edge
on the real aircraft is a rabbeted wooden spar.
For the model, two separate pieces are used to
form the rabbet for butting the cap strips. Glue
these together and taper the ends.
The ribs are laser-cut wood parts; the spar and
diagonal stiffening are wood strips. First, add
the vertical web stiffeners in way of lightening
holes to each side of the ribs just like you did on
the wings. Lay down the leading and trailing
edge, then glue the ribs in place. Next, add the
front spar. On the real aircraft this is a continu-
ous spar, but for the model, fit pieces between
the ribs. Make sure they are aligned on each
side of the ribs so they look continuous. The
spar tapers at the end as shown on the plan.
The main spar and the leading edge has some
blocking for U bolts to secure the stabilizer to
the fuselage. When installing the stabilizer
you could dispense with the bolting or install
thin brass or copper wire to represent the
bolts. Your choice.
Install the small chocks at the trailing edge
and in way of the struts under the stabilizer.
Finally, add the diagonal stiffeners that taper.
The upper cap strips can be added while the
stabilizer is still on the plan. Add the lower
cap strips after the stabilizer is removed from
the plan.

Option:

You could glue the cap strips top and

bottom prior to installing the ribs. However,
be sure you extend the strips past the rear end
of the ribs, since the caps lie on the rabbeted
trailing edge.
Cut the slots for the fake hinges in the trail-
ing edge. Add the self-adhesive copper strips

FIG. 2-4  ELEVATOR ASSEMBLY

CONTROL HORN CASTING C2

(TOP AND BOTTOM)

COPPER 

TAPE

RIB S4

DRILL HOLE

(TOP AND BOTTOM)

LEADING EDGE HAS SAME CROSS SECTION

AS HORIZONTAL STABILIZER TRAILING EDGE

(SEE FIG. 2-3)

1/32" X 1/32"

.020" X 1/16"

CAP STRIP

1/16" X 1/16"

S3

BRACING WIRE

FITTING R2

SUPPORT PADS AND

FILLER BLOCKS

1/32" X 1/32"

ROUNDED 

TO DOWEL

S3

SPLICE WITH

THREAD

1/32"-DIA. STEEL ROD

TRAILING EDGE

SLOTS FOR FAKE HINGE

LEFT SIDE SHOWN

(RIGHT SAME TO

OPPOSITE HAND)

FIG. 2-3  HORIZONTAL STABILIZER ASSEMBLY

COPPER TAPE AT RIBS AND STIFFENERS

CENTERLINE

BOLTING BLOCK

.020" X 1/16" CAP STRIPS

(TOP AND BOTTOM)

.020" X 1/32" RIB WEB

STIFFENERS – APPLY

BEFORE INSTALLING

RIBS

“RABBETED” TRAILING EDGE

CHOCK

BLOCKS

1/32" X 1/8"

SUGGESTED

SHIMS TO

KEEP PARTS

OFF PLAN

RIB CAP STRIPS

S2

SLOT FOR FAKE HINGES (BRASS BAR)

BRACE WIRE

FITTINGS R1

SUPPORT BLOCKS

.020" PADS ON TOP

AND BOTTOM,

FILLER BLOCKS 

IN BETWEEN

S1

S1

1/32" – FIT
BETWEEN RIBS

1/16"-DIA. STEEL ROD

LEADING EDGE

1/32"

1/16" X 3/32"

CHOCK BLOCK 

SUPPORT FOR STRUT

TO FUSELAGE

1/32" STIFFENER –

FIT BETWEEN 

RIBS

S1

3/64" X 5/32" 

SPAR – FIT

BETWEEN RIBS

at each rib over the leading edge. Install the
brace wire fittings (R1) into the trailing edge
as shown. This completes the horizontal sta-
bilizer. The assembly is shown in 

Figure 2-3

.

There are two wooden struts from the hori-
zontal stabilizer to the fuselage on each
side. Install these later along with the stabi-
lizer. However, you can make them now and
set aside. The struts are a streamlined sec-
tion and have an R1 fitting in each end.
These fittings are for bolting to the fuselage
and stabilizer. For the model, they can just
be glued.

4. Building & Installing the Elevator

The elevator leading edge is the same cross
section as the horizontal stabilizer trailing
edge. The trailing edge has a short piece of
wood from the leading edge, then has a tube

secured to it for the remaining trailing edge.
On the real aircraft the tubing was either an
oval tubing or a V-shaped bent steel plate.
For the model, you will use a round steel
rod. At the splice between the steel rod and
wooden section, wrap with black cord.
Ribs are laser-cut and are fitted with cap
strips. Build the elevator like the stabilizer,
over the plan. Install the upper cap strips
while the elevator is on the plan. Add the
blocks in way of the center ribs to provide a
seat for the control cable horns.
Install the tapered diagonal stiffeners and
the stringers. The stringers are located at
the top and bottom of the ribs. Round the
square stock into a dowel, and fit the
stringers between the ribs (or, as an option,
leave them square). You could also use a
continuous stringer and cut notches in the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание CURTISS JN-4D JENNY

Страница 1: ...o Inc Hollywood FL http www modelexpo online com PREPARED BY BEN LANKFORD Technical Characteristics SCALE 3 4 1 0 1 16 WINGSPAN 32 1 2 826 mm FUSELAGE LENGTH 20 1 2 521 mm I N S T R U C T I O N M A N...

Страница 2: ...the pro duction models eliminated the lower wing ailerons Earlier aircraft used a wheel for controlling the rudder but the D model used sticks Quite a few Jenny s have been restored and are still fly...

Страница 3: ...post 18 7 Installing the Front and Side Nose Plates and Engine Bearers 18 Stage 3 Building the Basic Fuselage continued 8 Installing the Cockpit Floor Board Supports and Floor Boards 19 9 Installing t...

Страница 4: ...forma tion and a gallery of some fine WWI models on these pages The home page provides instructions for joining the mailing list if you are interested Thanks also to Ken Hyde from Warrenton VA an expe...

Страница 5: ...table board is good for turning it around to make the work easier Working with the Plans Parts Before starting the model carefully exam ine the kit and study the plans First deter mine if all the list...

Страница 6: ...nd sketches shown on Plan Sheet 1 Before starting each stage have all the parts required for the stage such as laser cut parts britannia castings photo etched parts stripwood rod and rigging identifie...

Страница 7: ...1 16 Self Adhesive Copper Tape cut to shape as required Bands securing trailing edge to ribs and stiffeners Rigging Cord cut to length as required Drag wires in wings and kingpost wires 0 010 diameter...

Страница 8: ...the stringer if the option is chosen to the shims use one of the full length lightened ribs to check the fit as you go The front end of the rib will butt against the leading edge and the bottom slots...

Страница 9: ...the ailerons have the rod Position and glue the trailing edge to the ends of the ribs with just a touch of super glue Figure 1 8 After the wings are removed from the build ing board and the cap strip...

Страница 10: ...to the remaining areas The cap strips butt into the ply sheet on top of the wing and to the lead ing edge on the bottom After the wings are removed from the build ing board add self adhesive copper ta...

Страница 11: ...er the fittings have been installed or before drill a hole into the wing through the center hole of the fitting for receiving the wing strut kingpost and skid end fittings Figure 1 13 illustrates the...

Страница 12: ...Drill a similar hole into the beams of upper wing center sec tion For the lower wing there will be holes drilled in the fuselage This will be shown in the fuselage building stage 15 Building and Inst...

Страница 13: ...e wings For the model the casting is a solid fit ting with a pin extension This pin fits through the holes in the photo etched wing wire fit tings W22 and into the holes in the wings Shape the ends of...

Страница 14: ...LIZER ASSEMBLY BRACE WIRE FITTINGS R1 1 32 X 1 16 DIAGONAL STIFFENER IS FLUSH WITH RIGHT SIDE OF STABILIZER TRAILING EDGE 1 16 X 1 16 CUT SLOTS TO FIT RUDDER FAKE HINGES LOCATE THIS STIFFENER ON CENTE...

Страница 15: ...bottom prior to installing the ribs However be sure you extend the strips past the rear end of the ribs since the caps lie on the rabbeted trailing edge Cut the slots for the fake hinges in the trail...

Страница 16: ...levator ribs for fear the rib may break between the upper and lower notches before assembly After removing the elevator from the build ing board add copper tape and the fittings for the control cable...

Страница 17: ...des Cut these struts from stripwood For the model make the mortise using a hobby blade to cut the depth and a small chisel to hol low out the mortise Figure 3 2 The rear struts at Station 6 through 11...

Страница 18: ...tail skid Figure 3 9 Between Stations 10 and 11 there are vertical diagonal boards which strengthen the fuse lage in way of the tail skid These fit on the inside of the longerons See the profile view...

Страница 19: ...lled At this point these strips would hinder installing the flight controls on the floor boards 10 Installing Forward and Rear Cock pit Instrument Panels and Shelf Behind Rear Cockpit Firewall The rea...

Страница 20: ...3 17 On the real aircraft these clips are actually a bolting clip for the struts For the model these are just fake clips for added detail The ends of the vertical struts at Station 2 through 5 requir...

Страница 21: ...f the side strut clips that lay over the longerons at Station 6 to 10 The forwardmost former has a small access door probably a viewing port to the back of the fuselage Next install the stringers in t...

Страница 22: ...N CORD DRILL HOLE FOR FITTING PIN FLOOR BOARDS IN COCKPIT Throttles Install a throttle E8 in both cockpits on the right longeron While you are at it add the throttle linkage to the engine It can be at...

Страница 23: ...at we put off earlier The seat bottom is laser cut The back is photo etched alu minum Bend the back to the shape of the bottom and glue to the bottom There are some tabs on the aluminum back to be ben...

Страница 24: ...e 1 of E10 Fuel tank cap 1 of E12 Fuel tank fuel gauge 1 of E13 Fuel tank sediment vial 1 of E14 Upper engine block 1 of E15A Upper engine block bolting feet 6 of E15B Lower engine block 1 of E16 Prop...

Страница 25: ...lock is flat On the real engine these are a part of the upper block casting but for the model they have been cast separately Then glue the upper engine block assembly to the lower block Make sure the...

Страница 26: ...n wiring below for other options Cylinder installation Figure 5 7 On real OX 5 engines some have cylinders which are secured in place with four steel rods through spider ends and some have no such hol...

Страница 27: ...radiator but this will be installed after the engine is installed From the back of each pipe run a copper wire fake tubing from the pipe down to the top holes drilled in the sides of the V intake man...

Страница 28: ...Then strap the dowels to the intake manifolds with strips of self adhesive copper tape Finally install the wiring using the flex ible wire provided First glue the wires to the top of the spark plugs...

Страница 29: ...ator to the engine water pump Hang the pipe with a brass strap from the left engine bearer Connect the end of the pipe to the radiator with a short sec tion of PVC tubing Flex air heater tubing from t...

Страница 30: ...rly straight prop Another popular prop had heavily curved ends This was a Paragon tractor prop manufacturer unknown made of six laminations of walnut or mahogany First insert a dowel through the cente...

Страница 31: ...At the upper ends of the struts cut the struts to fit the fittings at the fuselage L7 and L8 and drill the holes for the castings pin extensions When done wrap the struts with black thread in the loca...

Страница 32: ...e used to keep the parts cen tered Use a 3 32 wood dowel through the hub and tape or clamp the hub in the cen tered position as shown on the sketch First glue the half rim castings together and sit th...

Страница 33: ...ument panel is almost FIG 7 1 INSTALLINGTHE COCKPIT COWL 010 CLEAR PLASTIC WINDSHIELD PATTERN IS ON PLAN FORMING THE COWL BEND GAP CLOSED BEND TABS UNDER AND UP ON INSIDE OF LONGERONS COPPER TAPE FAKE...

Страница 34: ...llation Stage 4 Figure 4 3 Three back brace wires top and bottom for each of the elevator halves are fitted in a sim ilar manner The turnbuckles R3A short like the rudder are at the trailing edge The...

Страница 35: ...ge holes at Stations 4 and 5 Place a temporary 3 32 thick wood strip at each end of the wing to gauge the gap between the fuselage and wing This gap is where the actual hinge pin is located on the rea...

Страница 36: ...a real aircraft flying wires are tension wires to prevent the wings from folding up when flying Since these wires may have quite a bit of tension they are double wires The landing wires are the opposi...

Страница 37: ...ol Wires See Figure 7 14 First rig the back brace wires for the aileron control horns Use the short turnbuckles R3A for these which are located at the trailing edge of the ailerons Start the control w...

Страница 38: ...pril 1998 includes a plan of the OX 5 engine and Vol 152 May 1996 has excellent photos of a restoration with many details of the uncovered structure Jenny Was No Lady The Story of the JN 4Dby Jack R L...

Страница 39: ...PHOTOS OF MODEL AIRWAYS JENNY 39...

Страница 40: ...CTLY FROM OUR WEBSITE http www modelexpo online com NIEUPORT 28 1917 Model Airways Kit No MA1002 ALBATROS D VA Model Airways Kit No MA1001 1 16 Scale Open Framework Laser Cut Wood and Metal Kits Open...

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