background image

to hold the gear rigid. The turnbuckles for
the landing gear are the long ones, R3B, and
are located at the fuselage end. Refer to Plan
Sheet 6 for wire details.

Completing the details (Figure 6-5):

To complete the basic gear structure, glue
the photo-etched end plates (L6) to the end
blocks (L3). Keeping the center of the fit-
tings vertical (where the long axle hole is
located), bend the ends down onto the front
and rear struts and glue. On the real aircraft,
the fitting is actually made of three different
plates, with the plates bolted to the struts 
and to the horizontal fairing struts.

Installing the axle rod (Figure 6-6):

Insert the 3/32" steel rod axle through the
long slots of the photo-etched parts L6. Cut
the rod to the correct length shown on the
plan and locate it so it has the same amount
of rod projecting from each end. Tape it
down so it stays put. Then glue the shock
cord fittings (L9) on top of the axle on each
side of the L3 block and end fitting L6. Final-
ly, wrap the fake shock cord ( 0.021"-diame-
ter white nylon cord) from one side under L3
to the other side, back and forth until you fill
the space on top of the L9 fittings.

Building and installing the wheels 

(Figure 6-7):

The wheels on a 

Jenny

are

spoked wheels. The spokes are often canvas
covered, but for the model why cover up the
nice looking spokes? The kit contains simu-
lated wheels using a britannia cast hub
(L12), rim castings (L13), and photo-etched
spokes (L14). Since the spokes go outward
from the rim to the hub, it is essential that
the hub be properly centered. A simple
wooden jig can be used to keep the parts cen-
tered. Use a 3/32" wood dowel through the
hub, and tape or clamp the hub in the cen-
tered position as shown on the sketch.
First, glue the half-rim castings together and
sit the assembled unit on the jig. Bend the
spoke plates as shown on the sketch, so the
spoke plate will contact the hub and rim. You
will notice there are four gaps around the
photo-etched edge. This permits bending the
spokes without buckling. Glue the spoke
edge plates to the rim and center to the hub.
Take your time.
When one side is complete, flip the rim and
hub on the jig and do the other side.

Important:

When doing the second side,

rotate the spokes so they are staggered
halfway between the spokes on the other
side. This is shown on the sketch.
When the wheel assembly is completely dry,
stretch the O-ring tires onto the rim.
Insert the completed wheels on the final
model axle. From most photographic evi-
dence, the wheels were retained on the axle
by a simple large cotter pin. For the model,
wrap a wire around the axle to represent 
the cotter.

FIG. 6-7  WHEEL ASSEMBLY & INSTALLATION

AXLE

GLUE

TWIST WIRE TO FAKE

A COTTER PIN

PHOTO-ETCHED

SPOKES L14

RIM HALF L13

HUB CASTING L12

SET JIG SO HUB AND

RIM CENTERLINES

ARE THE SAME

32

FIG. 6-6  AXLE INSTALLATION

REAR STRUT

L6

.021"-DIA.

WHITE

NYLON –

FAKE SHOCK

CORD

CASTING L9 –

GLUE TO AXLE

L3

FIG. 6-5  INSTALLING GEAR PLATES

FRONT STRUT

PHOTO-ETCHED

PLATE L6

BEND
ENDS

DOWN

ONTO

STRUTS

LEAVE CENTER OF

PLATE VERTICAL

L3

3/32"-DIA.

STEEL ROD

AXLE

STRUT

SPOKES ON THIS SIDE

STAGGERED SPOKES

ON OTHER SIDE

STRETCH RUBBER O-RING

TIRES ONTO RIM

INSTALL WHEEL ON AXLE

BEND

BEND

GLUE, THEN FLIP OVER

FOR OTHER SIDE

WOOD

DOWEL

JIG BLOCKS

Landing gear with spoked wheels on the

restored Jenny at the Smithsonian Institution

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание CURTISS JN-4D JENNY

Страница 1: ...o Inc Hollywood FL http www modelexpo online com PREPARED BY BEN LANKFORD Technical Characteristics SCALE 3 4 1 0 1 16 WINGSPAN 32 1 2 826 mm FUSELAGE LENGTH 20 1 2 521 mm I N S T R U C T I O N M A N...

Страница 2: ...the pro duction models eliminated the lower wing ailerons Earlier aircraft used a wheel for controlling the rudder but the D model used sticks Quite a few Jenny s have been restored and are still fly...

Страница 3: ...post 18 7 Installing the Front and Side Nose Plates and Engine Bearers 18 Stage 3 Building the Basic Fuselage continued 8 Installing the Cockpit Floor Board Supports and Floor Boards 19 9 Installing t...

Страница 4: ...forma tion and a gallery of some fine WWI models on these pages The home page provides instructions for joining the mailing list if you are interested Thanks also to Ken Hyde from Warrenton VA an expe...

Страница 5: ...table board is good for turning it around to make the work easier Working with the Plans Parts Before starting the model carefully exam ine the kit and study the plans First deter mine if all the list...

Страница 6: ...nd sketches shown on Plan Sheet 1 Before starting each stage have all the parts required for the stage such as laser cut parts britannia castings photo etched parts stripwood rod and rigging identifie...

Страница 7: ...1 16 Self Adhesive Copper Tape cut to shape as required Bands securing trailing edge to ribs and stiffeners Rigging Cord cut to length as required Drag wires in wings and kingpost wires 0 010 diameter...

Страница 8: ...the stringer if the option is chosen to the shims use one of the full length lightened ribs to check the fit as you go The front end of the rib will butt against the leading edge and the bottom slots...

Страница 9: ...the ailerons have the rod Position and glue the trailing edge to the ends of the ribs with just a touch of super glue Figure 1 8 After the wings are removed from the build ing board and the cap strip...

Страница 10: ...to the remaining areas The cap strips butt into the ply sheet on top of the wing and to the lead ing edge on the bottom After the wings are removed from the build ing board add self adhesive copper ta...

Страница 11: ...er the fittings have been installed or before drill a hole into the wing through the center hole of the fitting for receiving the wing strut kingpost and skid end fittings Figure 1 13 illustrates the...

Страница 12: ...Drill a similar hole into the beams of upper wing center sec tion For the lower wing there will be holes drilled in the fuselage This will be shown in the fuselage building stage 15 Building and Inst...

Страница 13: ...e wings For the model the casting is a solid fit ting with a pin extension This pin fits through the holes in the photo etched wing wire fit tings W22 and into the holes in the wings Shape the ends of...

Страница 14: ...LIZER ASSEMBLY BRACE WIRE FITTINGS R1 1 32 X 1 16 DIAGONAL STIFFENER IS FLUSH WITH RIGHT SIDE OF STABILIZER TRAILING EDGE 1 16 X 1 16 CUT SLOTS TO FIT RUDDER FAKE HINGES LOCATE THIS STIFFENER ON CENTE...

Страница 15: ...bottom prior to installing the ribs However be sure you extend the strips past the rear end of the ribs since the caps lie on the rabbeted trailing edge Cut the slots for the fake hinges in the trail...

Страница 16: ...levator ribs for fear the rib may break between the upper and lower notches before assembly After removing the elevator from the build ing board add copper tape and the fittings for the control cable...

Страница 17: ...des Cut these struts from stripwood For the model make the mortise using a hobby blade to cut the depth and a small chisel to hol low out the mortise Figure 3 2 The rear struts at Station 6 through 11...

Страница 18: ...tail skid Figure 3 9 Between Stations 10 and 11 there are vertical diagonal boards which strengthen the fuse lage in way of the tail skid These fit on the inside of the longerons See the profile view...

Страница 19: ...lled At this point these strips would hinder installing the flight controls on the floor boards 10 Installing Forward and Rear Cock pit Instrument Panels and Shelf Behind Rear Cockpit Firewall The rea...

Страница 20: ...3 17 On the real aircraft these clips are actually a bolting clip for the struts For the model these are just fake clips for added detail The ends of the vertical struts at Station 2 through 5 requir...

Страница 21: ...f the side strut clips that lay over the longerons at Station 6 to 10 The forwardmost former has a small access door probably a viewing port to the back of the fuselage Next install the stringers in t...

Страница 22: ...N CORD DRILL HOLE FOR FITTING PIN FLOOR BOARDS IN COCKPIT Throttles Install a throttle E8 in both cockpits on the right longeron While you are at it add the throttle linkage to the engine It can be at...

Страница 23: ...at we put off earlier The seat bottom is laser cut The back is photo etched alu minum Bend the back to the shape of the bottom and glue to the bottom There are some tabs on the aluminum back to be ben...

Страница 24: ...e 1 of E10 Fuel tank cap 1 of E12 Fuel tank fuel gauge 1 of E13 Fuel tank sediment vial 1 of E14 Upper engine block 1 of E15A Upper engine block bolting feet 6 of E15B Lower engine block 1 of E16 Prop...

Страница 25: ...lock is flat On the real engine these are a part of the upper block casting but for the model they have been cast separately Then glue the upper engine block assembly to the lower block Make sure the...

Страница 26: ...n wiring below for other options Cylinder installation Figure 5 7 On real OX 5 engines some have cylinders which are secured in place with four steel rods through spider ends and some have no such hol...

Страница 27: ...radiator but this will be installed after the engine is installed From the back of each pipe run a copper wire fake tubing from the pipe down to the top holes drilled in the sides of the V intake man...

Страница 28: ...Then strap the dowels to the intake manifolds with strips of self adhesive copper tape Finally install the wiring using the flex ible wire provided First glue the wires to the top of the spark plugs...

Страница 29: ...ator to the engine water pump Hang the pipe with a brass strap from the left engine bearer Connect the end of the pipe to the radiator with a short sec tion of PVC tubing Flex air heater tubing from t...

Страница 30: ...rly straight prop Another popular prop had heavily curved ends This was a Paragon tractor prop manufacturer unknown made of six laminations of walnut or mahogany First insert a dowel through the cente...

Страница 31: ...At the upper ends of the struts cut the struts to fit the fittings at the fuselage L7 and L8 and drill the holes for the castings pin extensions When done wrap the struts with black thread in the loca...

Страница 32: ...e used to keep the parts cen tered Use a 3 32 wood dowel through the hub and tape or clamp the hub in the cen tered position as shown on the sketch First glue the half rim castings together and sit th...

Страница 33: ...ument panel is almost FIG 7 1 INSTALLINGTHE COCKPIT COWL 010 CLEAR PLASTIC WINDSHIELD PATTERN IS ON PLAN FORMING THE COWL BEND GAP CLOSED BEND TABS UNDER AND UP ON INSIDE OF LONGERONS COPPER TAPE FAKE...

Страница 34: ...llation Stage 4 Figure 4 3 Three back brace wires top and bottom for each of the elevator halves are fitted in a sim ilar manner The turnbuckles R3A short like the rudder are at the trailing edge The...

Страница 35: ...ge holes at Stations 4 and 5 Place a temporary 3 32 thick wood strip at each end of the wing to gauge the gap between the fuselage and wing This gap is where the actual hinge pin is located on the rea...

Страница 36: ...a real aircraft flying wires are tension wires to prevent the wings from folding up when flying Since these wires may have quite a bit of tension they are double wires The landing wires are the opposi...

Страница 37: ...ol Wires See Figure 7 14 First rig the back brace wires for the aileron control horns Use the short turnbuckles R3A for these which are located at the trailing edge of the ailerons Start the control w...

Страница 38: ...pril 1998 includes a plan of the OX 5 engine and Vol 152 May 1996 has excellent photos of a restoration with many details of the uncovered structure Jenny Was No Lady The Story of the JN 4Dby Jack R L...

Страница 39: ...PHOTOS OF MODEL AIRWAYS JENNY 39...

Страница 40: ...CTLY FROM OUR WEBSITE http www modelexpo online com NIEUPORT 28 1917 Model Airways Kit No MA1002 ALBATROS D VA Model Airways Kit No MA1001 1 16 Scale Open Framework Laser Cut Wood and Metal Kits Open...

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