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Full Size

Model Scale

Model Scale 

Inches

Inches

Millimeters

1/4"

1/64" 0.40mm

1/2"

1/32"

0.79mm

3/4"

3/64"

1.19mm

1"

1/16"

1.59mm

1-1/4"

5/64"

1.98mm

1-1/2"

3/32"

2.38mm

1-3/4"

7/64"

2.78mm

2"

1/8"

3.17mm

2-1/4"

9/64"

3.57mm

2-1/2"

5/32"

3.97mm

2-3/4"

11/64"

4.37mm

3"

3/16"

4.76mm

6"

3/8"

9.53mm

9"

9/16"

14.29mm

12"

3/4"

19.05mm

SCALE CONVERSION TABLE

Before You Begin

The 

Curtiss JN-4D Jenny

is an interesting

aircraft and makes a splendid model. The
kit is intended as a structural model with-
out any fabric covering. Most every detail of
the real aircraft has been included as model
scale permits. While your model structure
will be glued together, the original real air-
craft had little glue if any. Most of the wood-
en structure was joined with many small
wood screws and metal clips. However,
some of the restored 

Jenny’s

now use glue

in addition to the screws, since better glue 
is now available. 
Britannia, photo-etched metal, and wooden
fittings eliminate creating many parts from
scratch. However, some require final finish-
ing before they are suitable for the model.
This is especially true for the britannia cast-
ings and will be discussed later.
Always complete one construction stage
before moving to the next. When things 
go awry, consider doing them over.

Necessary Construction Tools

The following tools and supplies are recom-
mended for the construction process. 
Modelers who have built before may have
their own favorites.

A. Knives and Saws

1. Hobby knife with No. 11 blades
2. Razor saw or jeweler’s saw

B. Files

Set of needle files

C. Clamps and Pins

1. Alligator clips (some with and some

without teeth) 

2. Wooden clothespins (craft shops have

small versions of the design)

3. Rubber bands
4. Package of straight pins or florist pins

with plastic heads

D. Boring Tools

1. Set of miniature drills
2. Pin vise

E. Miscellaneous

1. Tack hammer
2. Tweezers (a few)
3. Small fine-pointed scissors
4. Miniature pliers

a. small round
b. flat nose

5. Wire cutters (for cutting steel and

brass or copper wire, rod, and strip
metal)

F. Sandpaper

Fine and medium grit garnet or aluminum
oxide sandpaper (#100 to #220), and
#400 wet-or-dry paper for fittings and
final wood sanding

G. Glue

White glue, Carpenter’s wood glue (yel-
low in color), and Cyanoacrylate glue
(super glue) can be used for most of the

model. Five-minute epoxy provides extra
strength for gluing fittings. The best super
glue for most applications is a medium
viscosity gap-filling type. The watery thin
type is recommended to fill a narrow
crack by capillary action.

H. Power Tools

While not really necessary, one power
tool would be advantageous for this kit.
The kit contains several sizes of steel
music wire that is extremely hard. A
Dremel or other rotary tool fitted with a
small fiberglass-reinforced cut-off wheel
is ideal for cutting off and flattening the
ends of steel music wire. 

I. Building Board

A soft but stiff board, such as acoustic 
ceiling tile or insulation wallboard, to easily
take straight pins for holding parts during
assembly. This soft board should be
nailed or glued to a hard board so it will be
flat. You can use a table, but a portable
board is good for turning it around to make
the work easier.

Working with the Plans & Parts 

Before starting the model, carefully exam-
ine the kit and study the plans. First, deter-
mine if all the listed parts are present.
Handling them will produce a better under-
standing of the kit’s requirements. Try to
visualize how every piece will look on the
completed model. Also, determine the
building sequence – what must be done 
first – ahead of time. The instructions will
help, but a thorough knowledge of the plans
at the outset is essential. Be especially
aware of when to rig the many brace wires
in the fuselage. There are a lot of parts that
must be added inside the fuselage. The
brace wires would get in the way if rigged
too soon.
To avoid losing small fittings and hardware,
sort them into labeled boxes or compartments.
These should have lids to keep out dirt.

1. The Plans

Six plan sheets are provided:
1. Laser-Cut Wood Patterns and 

Fitting Sketches

2. Upper and Lower Wing Assembly

and Details

3. Basic Fuselage Assembly and Details
4. Tail Surfaces and Landing Gear

Assembly and Details

5. OX-5 Engine and Cockpit Controls

Assembly and Details

6. Component Assembly and Rigging

Details

Model Airways’ 

Jenny

kit is manufactured

to a scale of 3/4" = 1' 0" (1:16). Each sheet is
drawn to that scale except areas enlarged to
show detail. Most of the enlarged details are
double scale, and designated 2X (1-1/2" =
1'0"). Most dimensions can be lifted directly
off the plans by using draftsman dividers or
a “tick” strip (piece of paper such as an
adding machine roll). Lay the paper strip

over the plan, carefully mark the item’s
length with a sharp pencil, then transfer the
marks to the wood.
Because these are model building plans,
actual measurements were converted to
model inches. For comparison, 1/16" on the
model is equal to 1" on the real aircraft, 1/8"
is 2", and so on. The table below compares
full-size dimensions with scale model inches
and millimeters: 

2. Parts

Laser-cut wood parts, photo-etched parts, and
britannia castings are designated by a letter-
number (such as 

W1

F4

R2

) on plans and

sketches. A part noted such as 

L2R

or 

L2L

would indicate a right or left hand part. You
may also see some similar parts labeled, for
example, 

R3A

and 

R3B

. Parts are classified

generally in the following letter categories:

C

– CONTROLS: AILERONS, RUDDER,

ELEVATOR

E

– ENGINE, ENGINE PIPING, ENGINE

CONTROLS, RADIATOR, FUEL
TANK, PROPELLER

F

– FUSELAGE 

L

– LANDING GEAR, TAIL SKID 

R

– RIGGING FITTINGS COMMON TO

VARIOUS LOCATIONS

S

– STABILIZERS, RUDDER, ELEVATOR 

W

– WINGS

Wood strips and sheets, rod, wire, tubing,
rigging cord, and similar parts which must
be cut from longer pieces have no letter des-
ignation. Rather, only the dimension of these
items is shown on the plans. 
A parts list is included in each of the con-
struction stages, noting the parts required
for that particular stage. A 

Master Packaging

Parts List

(separate from these instructions)

is provided that lists the quantities included
in the kit. For wood strips, sheets, rod, wire,
tubing, and rigging, one or several pieces are
provided in the kit as noted on the master
packaging parts list. Each of these have been
assigned a Model Expo (Model Airways) WP
stock part number. These parts must be cut
to length or shape according to the dimen-
sions shown on the plan.

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание CURTISS JN-4D JENNY

Страница 1: ...o Inc Hollywood FL http www modelexpo online com PREPARED BY BEN LANKFORD Technical Characteristics SCALE 3 4 1 0 1 16 WINGSPAN 32 1 2 826 mm FUSELAGE LENGTH 20 1 2 521 mm I N S T R U C T I O N M A N...

Страница 2: ...the pro duction models eliminated the lower wing ailerons Earlier aircraft used a wheel for controlling the rudder but the D model used sticks Quite a few Jenny s have been restored and are still fly...

Страница 3: ...post 18 7 Installing the Front and Side Nose Plates and Engine Bearers 18 Stage 3 Building the Basic Fuselage continued 8 Installing the Cockpit Floor Board Supports and Floor Boards 19 9 Installing t...

Страница 4: ...forma tion and a gallery of some fine WWI models on these pages The home page provides instructions for joining the mailing list if you are interested Thanks also to Ken Hyde from Warrenton VA an expe...

Страница 5: ...table board is good for turning it around to make the work easier Working with the Plans Parts Before starting the model carefully exam ine the kit and study the plans First deter mine if all the list...

Страница 6: ...nd sketches shown on Plan Sheet 1 Before starting each stage have all the parts required for the stage such as laser cut parts britannia castings photo etched parts stripwood rod and rigging identifie...

Страница 7: ...1 16 Self Adhesive Copper Tape cut to shape as required Bands securing trailing edge to ribs and stiffeners Rigging Cord cut to length as required Drag wires in wings and kingpost wires 0 010 diameter...

Страница 8: ...the stringer if the option is chosen to the shims use one of the full length lightened ribs to check the fit as you go The front end of the rib will butt against the leading edge and the bottom slots...

Страница 9: ...the ailerons have the rod Position and glue the trailing edge to the ends of the ribs with just a touch of super glue Figure 1 8 After the wings are removed from the build ing board and the cap strip...

Страница 10: ...to the remaining areas The cap strips butt into the ply sheet on top of the wing and to the lead ing edge on the bottom After the wings are removed from the build ing board add self adhesive copper ta...

Страница 11: ...er the fittings have been installed or before drill a hole into the wing through the center hole of the fitting for receiving the wing strut kingpost and skid end fittings Figure 1 13 illustrates the...

Страница 12: ...Drill a similar hole into the beams of upper wing center sec tion For the lower wing there will be holes drilled in the fuselage This will be shown in the fuselage building stage 15 Building and Inst...

Страница 13: ...e wings For the model the casting is a solid fit ting with a pin extension This pin fits through the holes in the photo etched wing wire fit tings W22 and into the holes in the wings Shape the ends of...

Страница 14: ...LIZER ASSEMBLY BRACE WIRE FITTINGS R1 1 32 X 1 16 DIAGONAL STIFFENER IS FLUSH WITH RIGHT SIDE OF STABILIZER TRAILING EDGE 1 16 X 1 16 CUT SLOTS TO FIT RUDDER FAKE HINGES LOCATE THIS STIFFENER ON CENTE...

Страница 15: ...bottom prior to installing the ribs However be sure you extend the strips past the rear end of the ribs since the caps lie on the rabbeted trailing edge Cut the slots for the fake hinges in the trail...

Страница 16: ...levator ribs for fear the rib may break between the upper and lower notches before assembly After removing the elevator from the build ing board add copper tape and the fittings for the control cable...

Страница 17: ...des Cut these struts from stripwood For the model make the mortise using a hobby blade to cut the depth and a small chisel to hol low out the mortise Figure 3 2 The rear struts at Station 6 through 11...

Страница 18: ...tail skid Figure 3 9 Between Stations 10 and 11 there are vertical diagonal boards which strengthen the fuse lage in way of the tail skid These fit on the inside of the longerons See the profile view...

Страница 19: ...lled At this point these strips would hinder installing the flight controls on the floor boards 10 Installing Forward and Rear Cock pit Instrument Panels and Shelf Behind Rear Cockpit Firewall The rea...

Страница 20: ...3 17 On the real aircraft these clips are actually a bolting clip for the struts For the model these are just fake clips for added detail The ends of the vertical struts at Station 2 through 5 requir...

Страница 21: ...f the side strut clips that lay over the longerons at Station 6 to 10 The forwardmost former has a small access door probably a viewing port to the back of the fuselage Next install the stringers in t...

Страница 22: ...N CORD DRILL HOLE FOR FITTING PIN FLOOR BOARDS IN COCKPIT Throttles Install a throttle E8 in both cockpits on the right longeron While you are at it add the throttle linkage to the engine It can be at...

Страница 23: ...at we put off earlier The seat bottom is laser cut The back is photo etched alu minum Bend the back to the shape of the bottom and glue to the bottom There are some tabs on the aluminum back to be ben...

Страница 24: ...e 1 of E10 Fuel tank cap 1 of E12 Fuel tank fuel gauge 1 of E13 Fuel tank sediment vial 1 of E14 Upper engine block 1 of E15A Upper engine block bolting feet 6 of E15B Lower engine block 1 of E16 Prop...

Страница 25: ...lock is flat On the real engine these are a part of the upper block casting but for the model they have been cast separately Then glue the upper engine block assembly to the lower block Make sure the...

Страница 26: ...n wiring below for other options Cylinder installation Figure 5 7 On real OX 5 engines some have cylinders which are secured in place with four steel rods through spider ends and some have no such hol...

Страница 27: ...radiator but this will be installed after the engine is installed From the back of each pipe run a copper wire fake tubing from the pipe down to the top holes drilled in the sides of the V intake man...

Страница 28: ...Then strap the dowels to the intake manifolds with strips of self adhesive copper tape Finally install the wiring using the flex ible wire provided First glue the wires to the top of the spark plugs...

Страница 29: ...ator to the engine water pump Hang the pipe with a brass strap from the left engine bearer Connect the end of the pipe to the radiator with a short sec tion of PVC tubing Flex air heater tubing from t...

Страница 30: ...rly straight prop Another popular prop had heavily curved ends This was a Paragon tractor prop manufacturer unknown made of six laminations of walnut or mahogany First insert a dowel through the cente...

Страница 31: ...At the upper ends of the struts cut the struts to fit the fittings at the fuselage L7 and L8 and drill the holes for the castings pin extensions When done wrap the struts with black thread in the loca...

Страница 32: ...e used to keep the parts cen tered Use a 3 32 wood dowel through the hub and tape or clamp the hub in the cen tered position as shown on the sketch First glue the half rim castings together and sit th...

Страница 33: ...ument panel is almost FIG 7 1 INSTALLINGTHE COCKPIT COWL 010 CLEAR PLASTIC WINDSHIELD PATTERN IS ON PLAN FORMING THE COWL BEND GAP CLOSED BEND TABS UNDER AND UP ON INSIDE OF LONGERONS COPPER TAPE FAKE...

Страница 34: ...llation Stage 4 Figure 4 3 Three back brace wires top and bottom for each of the elevator halves are fitted in a sim ilar manner The turnbuckles R3A short like the rudder are at the trailing edge The...

Страница 35: ...ge holes at Stations 4 and 5 Place a temporary 3 32 thick wood strip at each end of the wing to gauge the gap between the fuselage and wing This gap is where the actual hinge pin is located on the rea...

Страница 36: ...a real aircraft flying wires are tension wires to prevent the wings from folding up when flying Since these wires may have quite a bit of tension they are double wires The landing wires are the opposi...

Страница 37: ...ol Wires See Figure 7 14 First rig the back brace wires for the aileron control horns Use the short turnbuckles R3A for these which are located at the trailing edge of the ailerons Start the control w...

Страница 38: ...pril 1998 includes a plan of the OX 5 engine and Vol 152 May 1996 has excellent photos of a restoration with many details of the uncovered structure Jenny Was No Lady The Story of the JN 4Dby Jack R L...

Страница 39: ...PHOTOS OF MODEL AIRWAYS JENNY 39...

Страница 40: ...CTLY FROM OUR WEBSITE http www modelexpo online com NIEUPORT 28 1917 Model Airways Kit No MA1002 ALBATROS D VA Model Airways Kit No MA1001 1 16 Scale Open Framework Laser Cut Wood and Metal Kits Open...

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