background image

19

bearers are parallel to each other, so posi-
tion them thus. Glue the bearers at both
ends. On the real aircraft the engine bearers
are held to the support beam by U bolts over
the bearers. You can use brass wire to fake
these bolts or omit them. There is also an
angle brace on each side securing the bear-
ers to the side struts. Make these from brass
strip 

(Figure 3-12)

.

Notice that the bearers slope downward pro-
viding downthrust for the propeller. Some

Jenny’s

were built with the bearers level and

therefore had no downthrust.

Note:

If you elect to add the tubing, piping,

and linkages for the engine (see Stage 6), you
may want to hold off on rigging the side
truss wires forward of Station 4 to give you
better access to the interior.

8. Installing the Cockpit Floor Board

Supports and Floor Boards

Edge glue three 1/32" basswood strips
together to form the floor boards. Shape 
as shown on the plan. The ends of the 
transverse support pieces sit on top of the
lower longerons. The floor boards are level
so the transverse supports vary in height.

Figure 3-13

illustrates the floor boards 

and supports.

9. Installing the Longitudinal 

Side Seat Rails

The longitudinal seat rails, which also serve
as supports for the elevator bar control fit-
ting and aileron control sheaves, are
secured to the inside of the struts in the
cockpit area from Station 4 to 6. Glue these
to the struts. Assure the correct angle.
Between the seat support rail and lower
longeron, install the two vertical supports
on each side 

(Figure 3-14)

.

Note:

Two transverse supports for each seat

and a transverse strut between the rails at
Station 5 will be installed when the seats
are installed. At this point, these strips
would hinder installing the flight controls
on the floor boards.

10. Installing Forward and Rear Cock-

pit Instrument Panels, and Shelf

Behind Rear Cockpit

Firewall:

The real 

Jenny

has a steel plate

firewall at Station 3. However, I have elimi-
nated the firewall on the model to provide a
better view of the fuel tank and other inter-
nal items. You could add the firewall if
desired, using aluminum sheet or plywood.

Note:

The 

Jenny

instrument panels varied

from aircraft to aircraft. For our model I
have selected an arrangement with the most
common gauges and switches.

Forward cockpit instrument panel:

The

instrument panel former (F1) is laser-cut.
Add the map case, which is simply a shallow
box with a folding door fashioned from wood
strip. Fit the britannia castings for the oil
pressure gauge (E1) and the altimeter (E2).
Beforehand, drill a hole in the back of E1 

FIG. 3-11  INSTALLING NOSE & NOSE SIDE PLATES

BEND TABS IN ENGINE

BEARER HOLES

DOWN AND AFT TO
SUPPORT BEARER

NOSE PLATE

F14

HOLE FOR R1 – DRILL

THROUGH F15 HOLES

BEND THESE TABS DOWN

AND AFT TO ANGLE 

OF LONGERONS

BEND RADIATOR SUPPORT

TABS UP AND FORWARD

R1

FIG. 3-13  INSTALLING FLOOR BOARDS

STATION 5

STRUT

LONGERON

ADD SHIM AS NECESSARY SO TOP
OF STATION STRUT IS LEVEL WITH
OTHER FLOOR BOARD SUPPORTS

STATION 4 STRUT

TYPICAL 1/16"-THICK FLOOR BOARD 

SUPPORTS – ALL HAVE DIFFERENT

HEIGHTS SO FLOOR BOARD WILL BE LEVEL

FIG. 3-12  INSTALLING THE ENGINE BEARERS & SUPPORT

F15 SIDE

NOSE PLATE

(BOTH SIDES)

R1

1/8" X 3/16"

ENGINE BEARER

BEARER IS

FLUSH WITH

FRONT OF

NOSE PLATE

SUPPORT TAB IN NOSE

PLATE (SEE FIG. 3-11)

NOSE PLATE

F14

FIT SUPPORT BEAM IN SIDE

STRUTS FLUSH WITH 

OUTSIDE OF STATION 3

1/16" X 3/16" BEARER

SUPPORT BEAM

BETWEEN SIDE STRUTS

ANGLE BRACKET

(BRASS STRIP)

U BOLTS

(BRASS WIRE)

R1 FITTING FOR 

CENTER WING SECTION

DRAG WIRE

UPPER LONGERON

1/32"-THICK

FLOOR BOARDS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание CURTISS JN-4D JENNY

Страница 1: ...o Inc Hollywood FL http www modelexpo online com PREPARED BY BEN LANKFORD Technical Characteristics SCALE 3 4 1 0 1 16 WINGSPAN 32 1 2 826 mm FUSELAGE LENGTH 20 1 2 521 mm I N S T R U C T I O N M A N...

Страница 2: ...the pro duction models eliminated the lower wing ailerons Earlier aircraft used a wheel for controlling the rudder but the D model used sticks Quite a few Jenny s have been restored and are still fly...

Страница 3: ...post 18 7 Installing the Front and Side Nose Plates and Engine Bearers 18 Stage 3 Building the Basic Fuselage continued 8 Installing the Cockpit Floor Board Supports and Floor Boards 19 9 Installing t...

Страница 4: ...forma tion and a gallery of some fine WWI models on these pages The home page provides instructions for joining the mailing list if you are interested Thanks also to Ken Hyde from Warrenton VA an expe...

Страница 5: ...table board is good for turning it around to make the work easier Working with the Plans Parts Before starting the model carefully exam ine the kit and study the plans First deter mine if all the list...

Страница 6: ...nd sketches shown on Plan Sheet 1 Before starting each stage have all the parts required for the stage such as laser cut parts britannia castings photo etched parts stripwood rod and rigging identifie...

Страница 7: ...1 16 Self Adhesive Copper Tape cut to shape as required Bands securing trailing edge to ribs and stiffeners Rigging Cord cut to length as required Drag wires in wings and kingpost wires 0 010 diameter...

Страница 8: ...the stringer if the option is chosen to the shims use one of the full length lightened ribs to check the fit as you go The front end of the rib will butt against the leading edge and the bottom slots...

Страница 9: ...the ailerons have the rod Position and glue the trailing edge to the ends of the ribs with just a touch of super glue Figure 1 8 After the wings are removed from the build ing board and the cap strip...

Страница 10: ...to the remaining areas The cap strips butt into the ply sheet on top of the wing and to the lead ing edge on the bottom After the wings are removed from the build ing board add self adhesive copper ta...

Страница 11: ...er the fittings have been installed or before drill a hole into the wing through the center hole of the fitting for receiving the wing strut kingpost and skid end fittings Figure 1 13 illustrates the...

Страница 12: ...Drill a similar hole into the beams of upper wing center sec tion For the lower wing there will be holes drilled in the fuselage This will be shown in the fuselage building stage 15 Building and Inst...

Страница 13: ...e wings For the model the casting is a solid fit ting with a pin extension This pin fits through the holes in the photo etched wing wire fit tings W22 and into the holes in the wings Shape the ends of...

Страница 14: ...LIZER ASSEMBLY BRACE WIRE FITTINGS R1 1 32 X 1 16 DIAGONAL STIFFENER IS FLUSH WITH RIGHT SIDE OF STABILIZER TRAILING EDGE 1 16 X 1 16 CUT SLOTS TO FIT RUDDER FAKE HINGES LOCATE THIS STIFFENER ON CENTE...

Страница 15: ...bottom prior to installing the ribs However be sure you extend the strips past the rear end of the ribs since the caps lie on the rabbeted trailing edge Cut the slots for the fake hinges in the trail...

Страница 16: ...levator ribs for fear the rib may break between the upper and lower notches before assembly After removing the elevator from the build ing board add copper tape and the fittings for the control cable...

Страница 17: ...des Cut these struts from stripwood For the model make the mortise using a hobby blade to cut the depth and a small chisel to hol low out the mortise Figure 3 2 The rear struts at Station 6 through 11...

Страница 18: ...tail skid Figure 3 9 Between Stations 10 and 11 there are vertical diagonal boards which strengthen the fuse lage in way of the tail skid These fit on the inside of the longerons See the profile view...

Страница 19: ...lled At this point these strips would hinder installing the flight controls on the floor boards 10 Installing Forward and Rear Cock pit Instrument Panels and Shelf Behind Rear Cockpit Firewall The rea...

Страница 20: ...3 17 On the real aircraft these clips are actually a bolting clip for the struts For the model these are just fake clips for added detail The ends of the vertical struts at Station 2 through 5 requir...

Страница 21: ...f the side strut clips that lay over the longerons at Station 6 to 10 The forwardmost former has a small access door probably a viewing port to the back of the fuselage Next install the stringers in t...

Страница 22: ...N CORD DRILL HOLE FOR FITTING PIN FLOOR BOARDS IN COCKPIT Throttles Install a throttle E8 in both cockpits on the right longeron While you are at it add the throttle linkage to the engine It can be at...

Страница 23: ...at we put off earlier The seat bottom is laser cut The back is photo etched alu minum Bend the back to the shape of the bottom and glue to the bottom There are some tabs on the aluminum back to be ben...

Страница 24: ...e 1 of E10 Fuel tank cap 1 of E12 Fuel tank fuel gauge 1 of E13 Fuel tank sediment vial 1 of E14 Upper engine block 1 of E15A Upper engine block bolting feet 6 of E15B Lower engine block 1 of E16 Prop...

Страница 25: ...lock is flat On the real engine these are a part of the upper block casting but for the model they have been cast separately Then glue the upper engine block assembly to the lower block Make sure the...

Страница 26: ...n wiring below for other options Cylinder installation Figure 5 7 On real OX 5 engines some have cylinders which are secured in place with four steel rods through spider ends and some have no such hol...

Страница 27: ...radiator but this will be installed after the engine is installed From the back of each pipe run a copper wire fake tubing from the pipe down to the top holes drilled in the sides of the V intake man...

Страница 28: ...Then strap the dowels to the intake manifolds with strips of self adhesive copper tape Finally install the wiring using the flex ible wire provided First glue the wires to the top of the spark plugs...

Страница 29: ...ator to the engine water pump Hang the pipe with a brass strap from the left engine bearer Connect the end of the pipe to the radiator with a short sec tion of PVC tubing Flex air heater tubing from t...

Страница 30: ...rly straight prop Another popular prop had heavily curved ends This was a Paragon tractor prop manufacturer unknown made of six laminations of walnut or mahogany First insert a dowel through the cente...

Страница 31: ...At the upper ends of the struts cut the struts to fit the fittings at the fuselage L7 and L8 and drill the holes for the castings pin extensions When done wrap the struts with black thread in the loca...

Страница 32: ...e used to keep the parts cen tered Use a 3 32 wood dowel through the hub and tape or clamp the hub in the cen tered position as shown on the sketch First glue the half rim castings together and sit th...

Страница 33: ...ument panel is almost FIG 7 1 INSTALLINGTHE COCKPIT COWL 010 CLEAR PLASTIC WINDSHIELD PATTERN IS ON PLAN FORMING THE COWL BEND GAP CLOSED BEND TABS UNDER AND UP ON INSIDE OF LONGERONS COPPER TAPE FAKE...

Страница 34: ...llation Stage 4 Figure 4 3 Three back brace wires top and bottom for each of the elevator halves are fitted in a sim ilar manner The turnbuckles R3A short like the rudder are at the trailing edge The...

Страница 35: ...ge holes at Stations 4 and 5 Place a temporary 3 32 thick wood strip at each end of the wing to gauge the gap between the fuselage and wing This gap is where the actual hinge pin is located on the rea...

Страница 36: ...a real aircraft flying wires are tension wires to prevent the wings from folding up when flying Since these wires may have quite a bit of tension they are double wires The landing wires are the opposi...

Страница 37: ...ol Wires See Figure 7 14 First rig the back brace wires for the aileron control horns Use the short turnbuckles R3A for these which are located at the trailing edge of the ailerons Start the control w...

Страница 38: ...pril 1998 includes a plan of the OX 5 engine and Vol 152 May 1996 has excellent photos of a restoration with many details of the uncovered structure Jenny Was No Lady The Story of the JN 4Dby Jack R L...

Страница 39: ...PHOTOS OF MODEL AIRWAYS JENNY 39...

Страница 40: ...CTLY FROM OUR WEBSITE http www modelexpo online com NIEUPORT 28 1917 Model Airways Kit No MA1002 ALBATROS D VA Model Airways Kit No MA1001 1 16 Scale Open Framework Laser Cut Wood and Metal Kits Open...

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