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3. Kit Lumber

Strips and sheets of solid basswood or birch
plywood are supplied in the kit. Sort the
wood in the kit by thickness to save time.
After selecting and cutting what you need,
return the remaining stock to the proper
thickness and wood-type pile. Don’t worry
about using a piece for one item intended for
another. Model Airways supplies enough
extra wood to complete the model before
running out.

4. Britannia Metal Parts

These parts will require final finishing before
mounting on the model. First, remove mold
joint flash with a #11 hobby blade, then file
or sand with fine sandpaper. Clean out any
holes using a drill bit or reamer. Some of the
smaller holes may not be completely formed.
Also, if another part must fit in the hole,
ream the hole if necessary for the parts to fit.
Wash fittings in dishwashing liquid and
warm water to remove traces of mold release
agent and the body oils your fingers deposit.
Allow to dry thoroughly.

5. Photo-Etched Parts

Cut the sprues off the parts with a sharp
hobby blade on a hardwood backing, or use a
sprue cutter. File any remaining sprue to
smooth out the part. Some photo-etched
parts must be bent to conform to the shape
shown on the plans, and lengths or configu-
ration may be modified for the same part to
fit different locations. Bend parts using flat
nose or needle nose pliers. Don’t try bending
with your fingers. 

6. Rigging Cord

On the real aircraft, the flying and landing
wire rigging and cross brace wires are 1/8"-
or 5/32"-diameter stranded steel wire. For
the kit, however, gray nylon cord is provid-
ed to make it easier to rig. All of the cord
should be beeswaxed to protect it and cut
down fuzz.

7. Setting Up the Plans

Build the wings, vertical and horizontal sta-
bilizers, elevator, and fuselage sides directly
on the plan. Place the plan on your building
board and cover the plan with waxed paper
or plastic wrap. Be careful applying glue,
especially super glue. Although the waxed
paper or plastic wrap protects the plan some-
what, you could accidentally glue the protec-
tive sheet to the model parts, or even to the
plan itself. Plastic wrap is really a bear to
remove if it is accidentally glued to the
model with super glue. Use small applicators
such as a commercial Microbrush or tooth-
pick for applying the glue. You don’t need a
lot of glue for the aircraft’s fragile parts.

8. Part Identification and Readiness

All the laser-cut wood, britannia castings,
and photo-etched copper and aluminum
parts can be identified by the patterns and
sketches shown on Plan Sheet 1.
Before starting each stage, have all the parts
required for the stage, such as laser-cut
parts, britannia castings, photo-etched parts,
stripwood, rod, and rigging, identified and
ready to use. Sand wood parts as required 
to get rid of any fuzziness and prepare the
castings and photo-etched parts as noted 
in Paragraph 4 and 5 above.

9. Bending Wood Strips

During the process of building the model,
you will be advised to heat-bend some wood,
such as fuselage longerons, wing tips, and
wing skids, to conform to a specific curve. A
good way to do this is to use an aluminum
tip with a flat end filed to a 45-degree angle.
Fit the tip in a 20- to 30-watt soldering iron.
First, soak the wood in cold water for 5 or 10
minutes. Remove the wood and let it sit and
dry out a bit for another 5 minutes. It won’t
completely dry out. Then take the soldering
iron an press on the wood, moving along
bending the wood to shape as you go. If 
necessary, press over a form shaped to the

curve. The heat applied will easily bend the
wood, and the formed shape will remain after
the wood is dry. 

Painting & Staining the Model

The 

Jenny

model need not be painted or fin-

ished at all. However, it is recommended that
you stain the wood parts and seal the britan-
nia castings for protection. A light tan stain
on all wooden parts will help to make the
entire structure uniform in color. 

Some parts could be painted, such as the
radiator and the fuselage cockpit cowl. This
would add a nice contrast to the otherwise
unpainted model. Since many color schemes
were used on various models, you will need
to do a little research on your own for proper
colors. You could also paint fittings such as
wing strut fittings and fuselage clips copper
color or black for contrast. If black is your
choice, consider using Blacken-It, a chemical
rather than paint. Steel rod represents steel
tubing on the real aircraft. These can be left
as is or painted a light gray color. Cast cock-
pit fittings can also be painted gray or just
varnished. 

Sanding and cleaning:

Sand all wood sur-

faces with 220-grit dry sandpaper, followed
by 400-grit, and wipe off all dust thoroughly.
A tack rag would be helpful.

Brushing and stains:

A soft artist quality

brush can be used to apply stain to the parts.
Model Shipways or Minwax brand stains are
excellent for staining. For the castings, a
clear flat finish is suggested. This finish
could also be applied over the stained wood
parts as added protection.

Painting:

If parts are to be painted, use 

a primer first, then paint. Any of the model
paints are satisfactory. For this model, 
flat paints will probably look better than
gloss paints.

View of 

wing 

struts 

on 

Ken 

Hyde’s

restored 

Jenny

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание CURTISS JN-4D JENNY

Страница 1: ...o Inc Hollywood FL http www modelexpo online com PREPARED BY BEN LANKFORD Technical Characteristics SCALE 3 4 1 0 1 16 WINGSPAN 32 1 2 826 mm FUSELAGE LENGTH 20 1 2 521 mm I N S T R U C T I O N M A N...

Страница 2: ...the pro duction models eliminated the lower wing ailerons Earlier aircraft used a wheel for controlling the rudder but the D model used sticks Quite a few Jenny s have been restored and are still fly...

Страница 3: ...post 18 7 Installing the Front and Side Nose Plates and Engine Bearers 18 Stage 3 Building the Basic Fuselage continued 8 Installing the Cockpit Floor Board Supports and Floor Boards 19 9 Installing t...

Страница 4: ...forma tion and a gallery of some fine WWI models on these pages The home page provides instructions for joining the mailing list if you are interested Thanks also to Ken Hyde from Warrenton VA an expe...

Страница 5: ...table board is good for turning it around to make the work easier Working with the Plans Parts Before starting the model carefully exam ine the kit and study the plans First deter mine if all the list...

Страница 6: ...nd sketches shown on Plan Sheet 1 Before starting each stage have all the parts required for the stage such as laser cut parts britannia castings photo etched parts stripwood rod and rigging identifie...

Страница 7: ...1 16 Self Adhesive Copper Tape cut to shape as required Bands securing trailing edge to ribs and stiffeners Rigging Cord cut to length as required Drag wires in wings and kingpost wires 0 010 diameter...

Страница 8: ...the stringer if the option is chosen to the shims use one of the full length lightened ribs to check the fit as you go The front end of the rib will butt against the leading edge and the bottom slots...

Страница 9: ...the ailerons have the rod Position and glue the trailing edge to the ends of the ribs with just a touch of super glue Figure 1 8 After the wings are removed from the build ing board and the cap strip...

Страница 10: ...to the remaining areas The cap strips butt into the ply sheet on top of the wing and to the lead ing edge on the bottom After the wings are removed from the build ing board add self adhesive copper ta...

Страница 11: ...er the fittings have been installed or before drill a hole into the wing through the center hole of the fitting for receiving the wing strut kingpost and skid end fittings Figure 1 13 illustrates the...

Страница 12: ...Drill a similar hole into the beams of upper wing center sec tion For the lower wing there will be holes drilled in the fuselage This will be shown in the fuselage building stage 15 Building and Inst...

Страница 13: ...e wings For the model the casting is a solid fit ting with a pin extension This pin fits through the holes in the photo etched wing wire fit tings W22 and into the holes in the wings Shape the ends of...

Страница 14: ...LIZER ASSEMBLY BRACE WIRE FITTINGS R1 1 32 X 1 16 DIAGONAL STIFFENER IS FLUSH WITH RIGHT SIDE OF STABILIZER TRAILING EDGE 1 16 X 1 16 CUT SLOTS TO FIT RUDDER FAKE HINGES LOCATE THIS STIFFENER ON CENTE...

Страница 15: ...bottom prior to installing the ribs However be sure you extend the strips past the rear end of the ribs since the caps lie on the rabbeted trailing edge Cut the slots for the fake hinges in the trail...

Страница 16: ...levator ribs for fear the rib may break between the upper and lower notches before assembly After removing the elevator from the build ing board add copper tape and the fittings for the control cable...

Страница 17: ...des Cut these struts from stripwood For the model make the mortise using a hobby blade to cut the depth and a small chisel to hol low out the mortise Figure 3 2 The rear struts at Station 6 through 11...

Страница 18: ...tail skid Figure 3 9 Between Stations 10 and 11 there are vertical diagonal boards which strengthen the fuse lage in way of the tail skid These fit on the inside of the longerons See the profile view...

Страница 19: ...lled At this point these strips would hinder installing the flight controls on the floor boards 10 Installing Forward and Rear Cock pit Instrument Panels and Shelf Behind Rear Cockpit Firewall The rea...

Страница 20: ...3 17 On the real aircraft these clips are actually a bolting clip for the struts For the model these are just fake clips for added detail The ends of the vertical struts at Station 2 through 5 requir...

Страница 21: ...f the side strut clips that lay over the longerons at Station 6 to 10 The forwardmost former has a small access door probably a viewing port to the back of the fuselage Next install the stringers in t...

Страница 22: ...N CORD DRILL HOLE FOR FITTING PIN FLOOR BOARDS IN COCKPIT Throttles Install a throttle E8 in both cockpits on the right longeron While you are at it add the throttle linkage to the engine It can be at...

Страница 23: ...at we put off earlier The seat bottom is laser cut The back is photo etched alu minum Bend the back to the shape of the bottom and glue to the bottom There are some tabs on the aluminum back to be ben...

Страница 24: ...e 1 of E10 Fuel tank cap 1 of E12 Fuel tank fuel gauge 1 of E13 Fuel tank sediment vial 1 of E14 Upper engine block 1 of E15A Upper engine block bolting feet 6 of E15B Lower engine block 1 of E16 Prop...

Страница 25: ...lock is flat On the real engine these are a part of the upper block casting but for the model they have been cast separately Then glue the upper engine block assembly to the lower block Make sure the...

Страница 26: ...n wiring below for other options Cylinder installation Figure 5 7 On real OX 5 engines some have cylinders which are secured in place with four steel rods through spider ends and some have no such hol...

Страница 27: ...radiator but this will be installed after the engine is installed From the back of each pipe run a copper wire fake tubing from the pipe down to the top holes drilled in the sides of the V intake man...

Страница 28: ...Then strap the dowels to the intake manifolds with strips of self adhesive copper tape Finally install the wiring using the flex ible wire provided First glue the wires to the top of the spark plugs...

Страница 29: ...ator to the engine water pump Hang the pipe with a brass strap from the left engine bearer Connect the end of the pipe to the radiator with a short sec tion of PVC tubing Flex air heater tubing from t...

Страница 30: ...rly straight prop Another popular prop had heavily curved ends This was a Paragon tractor prop manufacturer unknown made of six laminations of walnut or mahogany First insert a dowel through the cente...

Страница 31: ...At the upper ends of the struts cut the struts to fit the fittings at the fuselage L7 and L8 and drill the holes for the castings pin extensions When done wrap the struts with black thread in the loca...

Страница 32: ...e used to keep the parts cen tered Use a 3 32 wood dowel through the hub and tape or clamp the hub in the cen tered position as shown on the sketch First glue the half rim castings together and sit th...

Страница 33: ...ument panel is almost FIG 7 1 INSTALLINGTHE COCKPIT COWL 010 CLEAR PLASTIC WINDSHIELD PATTERN IS ON PLAN FORMING THE COWL BEND GAP CLOSED BEND TABS UNDER AND UP ON INSIDE OF LONGERONS COPPER TAPE FAKE...

Страница 34: ...llation Stage 4 Figure 4 3 Three back brace wires top and bottom for each of the elevator halves are fitted in a sim ilar manner The turnbuckles R3A short like the rudder are at the trailing edge The...

Страница 35: ...ge holes at Stations 4 and 5 Place a temporary 3 32 thick wood strip at each end of the wing to gauge the gap between the fuselage and wing This gap is where the actual hinge pin is located on the rea...

Страница 36: ...a real aircraft flying wires are tension wires to prevent the wings from folding up when flying Since these wires may have quite a bit of tension they are double wires The landing wires are the opposi...

Страница 37: ...ol Wires See Figure 7 14 First rig the back brace wires for the aileron control horns Use the short turnbuckles R3A for these which are located at the trailing edge of the ailerons Start the control w...

Страница 38: ...pril 1998 includes a plan of the OX 5 engine and Vol 152 May 1996 has excellent photos of a restoration with many details of the uncovered structure Jenny Was No Lady The Story of the JN 4Dby Jack R L...

Страница 39: ...PHOTOS OF MODEL AIRWAYS JENNY 39...

Страница 40: ...CTLY FROM OUR WEBSITE http www modelexpo online com NIEUPORT 28 1917 Model Airways Kit No MA1002 ALBATROS D VA Model Airways Kit No MA1001 1 16 Scale Open Framework Laser Cut Wood and Metal Kits Open...

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