CONTENTS
I
Read Before Servicing
[1] Read Before Servicing............................................................................................................ 3
[2] Necessary Tools and Materials .............................................................................................. 4
[3] Piping
Materials ...................................................................................................................... 5
[4] Storage
of
Piping .................................................................................................................... 7
[5] Pipe
Processing...................................................................................................................... 7
[6] Brazing ................................................................................................................................... 8
[7] Air Tightness Test................................................................................................................... 9
[8] Vacuum Drying (Evacuation)................................................................................................ 10
[9] Refrigerant
Charging ............................................................................................................ 11
[10] Remedies to be taken in case of a Refrigerant Leak............................................................ 11
[11] Characteristics of the Conventional and the New Refrigerants ............................................ 12
[12] Notes on Refrigerating Machine Oil...................................................................................... 13
II
Restrictions
[1] System
configuration ............................................................................................................ 17
[2] Types and Maximum allowable Length of Cables ................................................................ 18
[3] Switch Settings and Address Settings.................................................................................. 20
[4] An Example of a System to which an MA Remote Controller is connected ......................... 22
[5] Restrictions on Pipe Length.................................................................................................. 30
III
Outdoor Unit Components
[1] Outdoor Unit Components and Refrigerant Circuit............................................................... 33
[2] Control Box of the Outdoor Unit ........................................................................................... 37
[3] Outdoor Unit Circuit Board ................................................................................................... 39
IV
Indoor Unit Components
[1] External
Dimensions............................................................................................................. 45
[2] Indoor Unit Components and Internal Structure ................................................................... 47
[3] Control Box of the Indoor Unit .............................................................................................. 51
[4] Indoor Unit Circuit Board ...................................................................................................... 52
[5] Separating the top and bottom of the unit ............................................................................ 53
V
Electrical Wiring Diagram
[1] Electrical Wiring Diagram of the Outdoor Unit...................................................................... 59
[2] Electrical Wiring Diagram of the Indoor Unit......................................................................... 61
VI
Refrigerant Circuit
[1] Refrigerant
Circuit
Diagram .................................................................................................. 65
[2] Principal Parts and Functions............................................................................................... 68
VII
Control
[1] Functions and Factory Settings of the Dipswitches.............................................................. 75
[2] Controlling the Outdoor Unit ................................................................................................. 80
[3] Controlling the Indoor Unit.................................................................................................... 88
[4] Operation Flow Chart ........................................................................................................... 92
VIII
Test Run Mode
[1] Items to be checked before a Test Run................................................................................ 99
[2] Test Run Method ................................................................................................................ 100
[3] Operating Characteristic and Refrigerant Amount.............................................................. 101
[4] Adjusting the Refrigerant Amount....................................................................................... 102
[5] Refrigerant Amount Adjust Mode ....................................................................................... 104
[6] The following symptoms are normal................................................................................... 106
[7] Standard Operation Data (Reference Data) ....................................................................... 107
IX
Troubleshooting
[1] Error
code
Lists .................................................................................................................. 111
[2] Responding to Error Display on the Remote Controller ..................................................... 114
[3] Investigation of Transmission Wave Shape/Noise ............................................................. 144
[4] Troubleshooting
Principal
Parts.......................................................................................... 147
[5] Refrigerant
Leak ................................................................................................................. 167
[6] Compressor Replacement Instructions (Only P500 type) .................................................. 168
[7] Collecting the Cooling Liquid from the Accumulator (Only P500 type)............................... 169
[8] Maintenance/Inspection
Schedule...................................................................................... 170
X
LED Monitor Display on the Outdoor Unit Board
[1] How to Read the LED on the Service Monitor.................................................................... 175
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