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Memak STELLA COMBINE, Инструкция по установке и эксплуатации

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INSTALLATION AND USER MANUAL FOR STELLA COMBINE  OVEN

 I

9

 

Manufacturer Company Information 

Manufacturer:    MEMAK PLASTİK GIDA MAKİNA SAN. TİC. A.Ş                      

Address:           4.Organize Sanayi Böl. Kayacık Mah. 103. Cad.

No: 

         10 Selçuklu/KONYA/TÜRKİYE

Telephone:         +90 332 345 36 16

Fax:                +90 332 345 36 26

Web:                www.memak.com

E-Mail:               [email protected]

Product Information

LABEL INFORMATION 

1. 

Manufacturer company information 

2. 

Machine type  

3. 

Machine weight 

4.  Machine model 

5. 

Production date

6. 

Serial number

7. 

CE mark 

8. 

Operating voltage 

9. 

Operating frequency 

10.  Operating power   

Содержание STELLA COMBINE

Страница 1: ...INSTALLATION AND USER MANUAL FOR STELLA COMBINE OVEN I1...

Страница 2: ...2 I memak com 2 I memak com...

Страница 3: ...INSTALLATION AND USER MANUAL FOR STELLA COMBINE OVEN I3 STELLA COMBINE FIRIN KURULUM VE KULLANIM KILAVUZU I3...

Страница 4: ...Transporting the Machine 17 PRODUCT INSTALLATION 20 Fresh Water Installation 21 Waste Water Installation 22 Electrical Connection Rules 23 OPERATING THE OVEN 24 Intended Use and Place of the Oven 24...

Страница 5: ...Areas 52 Out of Food Area 52 Water Installation Cleaning 53 Basket Removal and Cleaning 53 Periodic Cleaning Calendar 55 MAINTENANCE AND SETTING 56 Cooking Period and Temperature Setting 56 Steam Inje...

Страница 6: ...st be maintained along the device service life MEMAKMAK NA shall not be held responsible for the problems arising from unintended use of the oven Installation instructions must be delivered device s s...

Страница 7: ...ety requirements Center of Weight Indicates the point where the machine should be lifted Hanger Point Indicates where to attach ropes or chains Warning A hazardous situation it may result in severe in...

Страница 8: ...turer Manufacturer s original parts are not used Damage caused by mechanical impacts that may occur from the dispatch of the oven by the customer Damage caused by insufficient supply of all mains supp...

Страница 9: ...l Kayac k Mah 103 Cad No 10 Sel uklu KONYA T RK YE Telephone 90 332 345 36 16 Fax 90 332 345 36 26 Web www memak com E Mail memak memak com Product Information LABEL INFORMATION 1 Manufacturer company...

Страница 10: ...which prevents heat loss Because it is designed in different sizes and can meet the needs of small medium and large enterprises The specially designed air recirculation system provides stable distrib...

Страница 11: ...o collect waste products and waste water should be made of easy to clean materials and should have sufficient volume 10 Doors and windows opening out of the plant should be isolated to prevent any out...

Страница 12: ...12 I memak com COMB NE DEPTH A mm inc A1 mm inc 1291 1560 WIDTH B mm inc 995 H mm inc HEIGHT H1 mm inc H2 mm inc 715 384 1150 Machine s dimensions are as follows Figure 1 Figure1 Product Dimensions...

Страница 13: ...al Connection 380v 50 60hz 3 phase Control System Computerized touch panel Connection Power kw 15 FERMENTATION CHAMBER MODEL TYPE COMB NE Tray capacity for 80 60 size cm 6 Tray capacity for 60 40 size...

Страница 14: ...thorized person Operators and people under their command must wear protective clothing in compliance with the operation Manufacturer is not liable for accidents damage and machine failures caused by t...

Страница 15: ...THE CASE OF PACKAGING CAREFULLY BEFORE RECEIVING THE PRODUCT DO NOT EVER ACCEPT PRODUCTS WITH DAMAGED CRUSHED STRIPED PACKAGE ALSO IF SUCH EVENT OCCURS PLEASE TAKE A PHOTOGRAPH AND WRITE A BRIEF NOTE...

Страница 16: ...t should be raised from the ground with the help of wooden pallets Cover the product to protect from dust and dirt Load Structure Machine can be shipped in form as stated below Completely assembled Pa...

Страница 17: ...nufacturer Same rules apply to chains and belts Particular attention should be paid for lifting the machine centrally Do not climb over and pass under when the machine is loaded and moving Care must b...

Страница 18: ...18 I memak com WARNING Take necessary cautions during transport Start with the lifting procedures after ensuring that hangers are fully installed Figure3 Figure4...

Страница 19: ...rt safely Check that the oven material on the pallet rests well on the forks Transport on the pallet Figure 5 and Figure 6 are also shown Lifting device used to lift the machine should have sufficient...

Страница 20: ...ot been installed or has been semi assembled The assembly operation must be performed by the personnel authorized by the manufacturer If there is no previous layout of the furnaces the oven is placed...

Страница 21: ...or more supply lines for each steam device consist of Solenoid valve 24V solenoid valve with coil Clean plumbing is brought to the desired location of the oven by the customer Notes To absorb the pres...

Страница 22: ...22 I memak com Waste Water Installation Waste water installation form shall conform to Figure 10 Figure10...

Страница 23: ...sponsibility of the customer It is the customer s responsibility to maintain electrical connections and circuits from the power supply Use appropriate and convenient cable Electrical power data is ava...

Страница 24: ...BE INSTALLED WITH PVC PIPE WASTE WATER DRAIN SHOULD BE LEVEL AND 1 5 m PROXIMITY TO OVEN OPERATING TE OVEN Intended Use and Place of the Oven Oven is designed and manufactured for the manufacture of...

Страница 25: ...and light tight clothing and clothing that is not likely to be caught by the machine When loading products to the machine the process must be done in accordance with the manufacturer s recommendations...

Страница 26: ...ing temperature values Post Cooking Operations After cooking time the cooking process on the electronic display end of the automatic setting is complete Empty the oven after the following operations W...

Страница 27: ...INSTALLATION AND USER MANUAL FOR STELLA COMBINE OVEN I27 TOUCH CONTROL PANEL SIGNALS...

Страница 28: ...before you arrive Thanks to the program interface the Yeast chamber oven and the Stella oven control can be easily achieved through the same panel Unit not only controls the temperature of the oven b...

Страница 29: ...n set values The cooking can be done by adjusting the values on the display as desired while in Manual Cooking The same screen will appear when any recipe is selected from the recipe screen However it...

Страница 30: ...that it is disabled 5 Manual screen display is as shown in Figure 1 From this screen you can change the temperature set point that the furnace should be heated with the set point button on the left 6...

Страница 31: ...ff position on the left side 16 Allows the furnace to consume less electricity But it extends the cooking time Indicates that the eco mode indicated by white is working The eco mode on the left is off...

Страница 32: ...y adjusting the values on the display as desired while in Manual Cooking The same screen will appear when any recipe is selected from the recipe screen However it is not allowed to change the values o...

Страница 33: ...ed 6 It is the button showing the cooking time of the oven 7 Button on the side determines how many seconds the steam will be in the oven during the cooking time The set value is given to the inside o...

Страница 34: ...ed If it is started it will be stopped so it will resume 18 It is used to stop cooking Yeast Room Interface Definition Figure3 Yeast chamber display is the screen that performs the fermentation proces...

Страница 35: ...point is 5 The humidity set point is used to adjust the value of the furnace chamber cabin humidity Maximum can be 100 6 Active humidity value shows the current humidity value of the yeast chamber cab...

Страница 36: ...re listed in the recipe creation screen Recipes can be accessed here and the description can be deleted or set values can be changed After selecting the recipe click on the tick button at the bottom o...

Страница 37: ...indicated by white funding indicate recipes other than the currently selected recipe Tapping on these recipes will be the active description Check button This button is used to run the selected recipe...

Страница 38: ...u to save new recipes by entering cooking set values and to edit existing recipes Consists of 4 separate set values These are temperature time steam and valve values Each value has steppes A maximum o...

Страница 39: ...temperature display indicating how much steam will be generated in the flap and steam screen or the valve to be opened 4 The steam text box allows us to select how many seconds of steam will be delive...

Страница 40: ...40 I memak com Language Option When this button is Pressed on Manual Cooking Display A Display Like the Following shall be displayed on the Screen Figure6...

Страница 41: ...FOR STELLA COMBINE OVEN I41 Failure Notices Phase sequence failure THIS FAILURE NOTICE INDICATES THAT THE MACHINE S ELECTRICAL CONNECTION IS REVERSE IT IS NEEDED TO SHIFT DIRECTIONS OF THE PHASES IN...

Страница 42: ...42 I memak com Phase Thermal Failure IN THIS FAILURE NOTICE MOTOR PROTECTION THERMAL BLOWS OUT TO PROTECT MOTOR DURING MOTOR OVERLOAD AND FAILURE IT IS NEEDED TO FIX AND CORRECT THE FAILURE Figure8...

Страница 43: ...LATION AND USER MANUAL FOR STELLA COMBINE OVEN I43 Fuse Failure THIS FAILURE NOTICE GIVES WARNING WHEN THE PHASE N THE MAINS FALCUTATES PHASES IN THE MAINS SHOULD BE CHECKED TO CORRECT THIS FAILURE Fi...

Страница 44: ...e default set value when opening the Manual cooking screen 3 After the steam the fan delay indicates how many seconds the fans and heaters will be held after the steam supplied to the cabinet 4 Manual...

Страница 45: ...indicated the number of seconds when the oven to be activated 2 The temperature control lower band value indicates when the heater groups switch to proportional operation how many degrees below the se...

Страница 46: ...the right for the following times and then to the left for the waiting period This makes the movement continuous during cooking The left rotation time indicates how many seconds the baking tray will...

Страница 47: ...oven s operation during cooking under Settings Power tab STEP BUTTON DESCRIPTION 1 Lighting switch off time is extinguished after a period of time indicated by the display s light to save power Only...

Страница 48: ...the operation of the aspirator fan of the oven under Settings Aspirator tab STEP BUTTON DESCRIPTION 1 Aspirator fan setting is used to activate the aspirator fan 2 Aspirator fan time indicates how man...

Страница 49: ...er Settings Yeast tab STEP BUTTON DESCRIPTION 1 When the fermentation heat is entered in the yeast chamber display the temperature set point in the display indicates the value that will be in place 2...

Страница 50: ...tective covers and safety elements that have already been removed must be installed and secured in place Never wash the control panel and electronic control box with water Do not use toxic and acidic...

Страница 51: ...o be evacuated from the oven in just a second If the aspirator is not running the machine is switched off or broken operator should manually open the drain valve and should wait 3 4 minutes for steam...

Страница 52: ...el safety Do not use flammable materials or alcohol to clean the machine Use any material that does not damage the machine plastic scraper or brush to remove any stains or debris Do not use compressed...

Страница 53: ...nd the descaler is poured It is recommended to pour 1 liter each to three separate water connections Figure1 Basket Dismounting and Cleaning When the door is opened make sure that the basket direction...

Страница 54: ...54 I memak com By lifting the basket up slightly the fixing is removed from the segment in the sheet piece and the basket is pulled out forwards Figure 3 Figure 4 Figure3 Figure4...

Страница 55: ...e amount of water and then leave the tray for drying Glass door area cleaning Wipe with less amount of detergent and moisturized cloth EVERY WEEK Clean area out of foodstuff com partment Wipe with a f...

Страница 56: ...t a furnace the baking tray is placed on the rotating shelves of the furnace By turning the rotating mechanism products on the shelf become evenly heated and the temperature is uniformly distributed T...

Страница 57: ...urized air use during cleaning Wear protective gloves and gloves when contact with detergents or oils Do not leave wastes around and check them Operator should restart the machine after any maintenanc...

Страница 58: ...com Oven Glass Replacement Open the oven s door Remove the 3 pieces of bolts on the cover and remove the sheet piece Glass is supported with one hand and the glass is removed Figure 1 Figure 2 Figure...

Страница 59: ...TELLA COMBINE OVEN I59 Interim Layer Stone Base Glass Replacement Open the closed glass in horizontal position 4 special bolts on glass are removed by hand or tool Fig 3 The glass is pulled forward an...

Страница 60: ...t Chamber Glass Replacement Open the yeast chamber s door Remove the 3 pieces of bolts on the cover and remove the sheet piece Glass is supported with one hand and the glass is removed Figure 5 Figure...

Страница 61: ...R STELLA COMBINE OVEN I61 Door Seal Replacement As shown in the figure it is removed from the seal groove by hanging from the corner Figure 7 Seal inserted to the Groove by pressing as shown in the dr...

Страница 62: ...62 I memak com Machine Mechanism Lubricating Figure9 Figure10...

Страница 63: ...t for the bulb to cool down before replacing Handle with a cloth or heat absorbing material when in use It is reached to lamp by dismounting covering metal sheet on right side of the oven Figure 11 Wh...

Страница 64: ...64 I memak com Door Lock Replacement Open oven s door to reach the lock point Figure 13 Bolts in the lock point of the oven are removed with the appropriate wrench Figure 14 Figure13 Figure14...

Страница 65: ...y 6 Months Check motor and motor cooling fans Clean cooling fans and motor flanges Check water inlet filter Replace if the filter is damaged Every 6 10 Months Check whether resistances are operative a...

Страница 66: ...correct if there are mistakes Pipe tube or aspirator can be congested Check pipe tube and aspirator clean if there are foreign substances There can be motor failure Correct if there is loose contact...

Страница 67: ...INSTALLATION AND USER MANUAL FOR STELLA COMBINE OVEN I67...

Страница 68: ...68 I memak com...

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