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3

CONTENTS

SAFETY INSTRUCTIONS

4

General Safety

4

Electrical Safety

4

Warning and Information Labels

5

WHAT IS INCLUDED

6

UNPACKING THE CYCLEAN-R

7

Removing Air Handling Unit

7

Removing CyClean-R

8

CYCLEAN-R SYSTEM OVERVIEW

9

Function

9

HOW CYCLEAN-R WORKS

10

INSTALLATION PROCEDURE

11

CyClean-R Configurations

11

Suggested Order ot Installation

16

Mounting the CyClean-R

16

Pneumatic Connection

24

Positioning of 924IPS Bars

28

Connecting to Power Supply

30

Positioning of Air Handling Unit

31

Ducting

32

OPERATING THE CYCLEAN-R

35

System Setup

35

Manual CyClean-R

37

Pneumatic CyClean-R

39

Commissioning

43

TROUBLESHOOTING

44

MAINTENANCE AND INSPECTION

45

Inspection

45

Maintenance

46

SPARE PARTS

47

TECHNICAL SPECIFICATION

47

REPAIRS AND WARRANTY

47

Содержание ACR-0200

Страница 1: ...1 Operating Manual CyClean R Non Contact Web Cleaning...

Страница 2: ...ation testing of the system should only be completed by those suitably qualified Products shown in this document may be covered by one or more patents patents applied for and or registered designs and...

Страница 3: ...CEDURE 11 CyClean R Configurations 11 Suggested Order ot Installation 16 Mounting the CyClean R 16 Pneumatic Connection 24 Positioning of 924IPS Bars 28 Connecting to Power Supply 30 Positioning of Ai...

Страница 4: ...isually check all equipment for damage If damaged contact your local Meech representative before continuing Observe warning symbols placed on the equipment see page 5 Ensure a minimum distance of at 0...

Страница 5: ...ot avoided which will result in damage of equipment This label is located on either side of the Air Handling Unit Caution Crush Hazard sign indicates a potential hazard if not avoided this will result...

Страница 6: ...6 What is Included Image Description CyClean R Manifold 924IPS Pulsed DC Bar x2 per Manifold 924IPS Cables not included These can be purchased separately Air Handling Unit AHU Operating Manual...

Страница 7: ...ound any damage should immediately be reported to the supplier of the system and Meech directly Before installation of the system it is recommended that you clean it to remove any potential packing co...

Страница 8: ...ly removed also WARNING When removing the Air Handling Unit from the crate ensure appropriate lifting equipment is used Once removed from the crate the Air Handling Unit can be wheels on the casters R...

Страница 9: ...ty of web materials CyClean R is available as both a single sided and double sided cleaning configuration To use the system in a double sided configuration it must be positioned over two separate roll...

Страница 10: ...any static charges 2 The web is subject to a force of turbulent air created by the blowing and vacuum slots on the CyClean R manifold which breaks the boundary layer on the web loosening contamination...

Страница 11: ...umatic Option Option ACR 0200 ACR 0600 Narrow 200mm 699mm End or Top feed 2 AHUv3 1 1 ACR 0700 ACR 1200 Mid 700mm 1299mm 2x End feed or 2x Top feed 2 AHUv3 2 2 ACR 1300 ACR 2300 Wide 1300mm 2399mm End...

Страница 12: ...200mm 699mm Opening range N A Narrow Web Fixed Tab Feed System Design Fixed Ducting Feed TAB Feed Width Range 200mm 699mm Opening Range N A Narrow Web Manual System Design Manual Lift Opening Ducting...

Страница 13: ...Opening Range Maximum 40mm from closed position Narrow Web Pneumatic End Feed System Design Pneumatic Ducting Feed 1 x End Feed Width Range 200mm 699mm Opening Range 0mm 30mm Narrow Web Pneumatic Tab...

Страница 14: ...h Range 700mm 1299mm Opening Range N A Mid Web Fixed Tab Feed System Design Fixed Ducting Feed 2x Top Feed Width Range 700mm 1299mm Opening Range N A Mid Web Pneumatic End Feed System Design Pneumatic...

Страница 15: ...d System Design Fixed with carapace for enhanced rigidity at larger widths Ducting Feed Ducting Feed End Feed Width Range Width Range 1300mm 4000mm Opening Range N A Wide Web Pneumatic System Design P...

Страница 16: ...over the apex of a guide roller and can be positioned at any angle without jeopardising cleaning performance In general the CyClean R system should be installed as close to the critical process as pos...

Страница 17: ...style of CyClean R Please follow the steps below for instruction on how to mount the CyClean R manifold 1 Locate the 4x M8 mounting holes in CyClean R end plates 2 Fix the CyClean R manifold with sui...

Страница 18: ...18 Fixed CyClean R Mounting Fixed CyClean R up to 1300mm Web widths up to 1300mm will be similar to the CyClean R below Web widths over 1300mm use a carapace and will be mounted differently...

Страница 19: ...19 Fixed Carapace CyClean R Mounting Fixed CyClean R Carapace...

Страница 20: ...width of up to 600mm This option is not available for web widths over 600mm CAUTION Care needs to be taken when placing this style of head upside down due to the way it hinges and it causing a potenti...

Страница 21: ...21 Mounting Manual TAB Feed CyClean R CAUTION Ensure the latch is secure before installation to reduce the risk of injury...

Страница 22: ...quest x Web Width PS 01 10 1220 48 03 in Effective 1288 50 71 in Overall 34 1 34 in 34 1 34 in 176 6 93 in 155 6 1 in 1356 53 39 in Mounting Point Pneumatic TAB Feed CyClean R Distance from mounting f...

Страница 23: ...standard for systems suitable for a web width range of 1300mm to 4000mm This option can be installed so that the system opens up at any angle around a roller The moving part of the head can be control...

Страница 24: ...and a 5m length of 6mm blue black dual core airline to connect the manifold to the pneumatic box Meech does not supply airline to connect the pneumatic box to the main air supply Compressed Air Requir...

Страница 25: ...le Supplied with Flying Lead 2 On Off Switch 3 Auxiliary Gland 4 Air Out 1 Blue Airline Connection from CyClean R 6mm Push In Air Fitting 5 Air Out 2 Black Airline Connection from CyClean R 6mm Push I...

Страница 26: ...rline provided connected to the pneumatic cylinders on the CyClean R manifold to the pneumatic control box The main incoming compressed air supply should be connected to the 6mm compressed air push fi...

Страница 27: ...nnecting Remote On Off Signal from the Line Connect a normally open NO signal from the line in the CyClean control box as shown in the image below and consult the wiring diagram at the end of this doc...

Страница 28: ...and the material The diagram shows the area that should be kept clear When installed at short range over a web or sheet the bars must be positioned away from surfaces and rollers as shown in the foll...

Страница 29: ...result in damage to the bar or the 24V supply and will void the warranty Power Supply Grounded 0V 220 V AC 24 V DC 0V 924IPS Connection to the 924IPS is via an industrial M8 4 Pin connector With the f...

Страница 30: ...nd connection Two pin outlets without a ground connection must not be used Connecting to Customer s Power Supply It is the customer s responsibility to check that the 24V power supply they will be usi...

Страница 31: ...ce of at 0 5m is kept around the Air Handling Unit AHU to permit proper airflow required for ventilation Restricting airflow can damage the equipment When positioning the Air Handling Unit it is impor...

Страница 32: ...e Ducting Kit 0 600mm ACR DKM 02 1 5m Flexible Ducting Kit 0 600mm ACR DKC 01 2 5m Flexible Ducting Kit 601 1200mm ACR DKS 01 5m Flexible Ducting Kit ACR DKS 02 8m Flexible Ducting Kit ACR DKS 03 8m F...

Страница 33: ...acuum pressure and the central chamber is positive pressure It is vital all ducting is connected to the correct chamber from the Air Handling Unit to the CyClean R manifold CAUTION Ducting configurati...

Страница 34: ...l include hose clamps to secure the flexible ducting to the equipment 1 Place the hose clamp over the flexible ducting and then slide the ducting over the spigot on the CyClean R manifold WARNING Ensu...

Страница 35: ...U manual for full instructions of how to balance the airflows All CyClean R systems are tested before leaving the factory The CyClean R is set up so that the vacuum airflow is 0 1kPa greater than the...

Страница 36: ...the Air Handling Unit To adjust loosen the knurled screw and slide the valve Once the bleed valve has been set ensure the knurled screw is tightened CAUTION It is recommended that you monitor the syst...

Страница 37: ...CyClean R To open the CyClean R manifold pull up on the latch until it releases from the latch keep Once the latch is released open the CyClean R CAUTION Ensure the CyClean R manifold is always suppot...

Страница 38: ...Clean R To open the CyClean R manifold pull out the latch handle Once the latch is released rotate the CyClean R towards the latch CAUTION Ensure the CyClean R manifold is always suppoted Failure to d...

Страница 39: ...rol box can be connected to the users PLC which can be used remotely to activate the pneumatic cylinders on the CyClean R manifold When in auto mode the manual mode button will be deactivated 2 Manual...

Страница 40: ...matic control box A flat bladed screwdriver will be required to loosen the four screws 2 Locate the pressure regulator To adjust pull the valve up and rotate clockwise to increase pressure and anti cl...

Страница 41: ...adjust the pressure relief valve make sure that it is not adjusted to an excessive level Excessive pressure may result in damage to your system INFORMATION This valve will have been set at Meech befor...

Страница 42: ...n Close slow speed The speed can be adjusted using the 4 valves on the tubing to each of the cylinders IMPORTANT When making any adjustment it is very important that cylinders are adjusted at the same...

Страница 43: ...Clean R Ins Pa Once the web has been passed through the CyClean R and 924IPS Bars check the marked area for remaining contamination If contamination is still present adjustments may need to be made to...

Страница 44: ...ctive if used Consult AHU manual for full operating instructions Ducting manifold panel is not properly connected Visually check the duct manifold and feel for air flow Re fit removable panel No Ionis...

Страница 45: ...contamination Inspect the cables from the ionising bars to the ionising power supplies are secure free from damage and that they do not have any tight bends in them AHU Vacuum System Listen for any s...

Страница 46: ...904CM will alert the operator to the need to clean the equipment before performance drops to an unacceptable level Before cleaning ensure that the equipment is switched off Emitter pins can be cleane...

Страница 47: ...inst defects in material and workmanship for one year after purchase Should any malfunction occur please return the system directly to Meech Static Eliminators or your local distributor All products r...

Страница 48: ...00 1 800 232 4210 Fax 1 330 564 2005 email info meech com Meech Shavotech 29 2 Kharadi Off Pune Nagar Road On Old Kharadi Mundhwa Road Pune 411014 Maharashtra India Tel 91 0 703 093 8211 91 0 741 000...

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