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6

IM709

Field Mounting of Sensors

Units with fan section shipped separate 
(code 21=*M)

The following items require field connection or mounting
when the fan section is shipped separate:

Fan Motor(s) power harness(es) need to be connected to

the OL10 overload(s) on the control board. The power har-
ness is located in the fan section with one end connected to
the fan motor. The other end of the power harness needs to
be connected to the control panel. Three penetration hole are
provide to the control panel. The holes are pre-punched in
the upper right hand side of the control panel when facing
the control panel. Select one of the holes and cut out the
insulation. Mount the power harness conduit fitting in the
hole. Connect the three fan power wires to the leaving side
of the OL1 0 overload.

Supply Air Sensor

 — 

The sensor will be shipped

loose in the main cooling/heating section on the right side
when facing the control panel. The sensor will be labeled
SAT. Move the SAT sensor into the fan section. The mount-
ing location is on the right side of the fan section when fac-
ing the unit front. The mounting hole is labeled SAT on a
plate at the bottom of the fan.

Duct High Limit Tube —

 

The tube is shipped loose in

the main cooling/heating section on the left side when facing
the unit front. The tube is labeled DHL. The duct high limit
tube should be mounted on the left side of the fan section
regardless of front or back discharge. The mounting location
is labeled DHL TUBE on the flex duct metal. Place tube and
holder through flex duct assembly and screw locking nut on
the inside of the fan.

VIV (optional) actuator and feedback potenti-

ometer

 

control wire need to be connected. The VIV control

wiring penetrates the control board in the upper left corner
when facing the front of the unit. The connectors from the
control board are shipped loose in the main cooling/heating
section. The connectors from the VIV actuator are shipped
loose in the fan section. The control wire coming from the
actuator motor has a socket connector which matches the
prong connector from the control panel. The control wire for
the feedback potentiometer has a prong connector which
matches the socket connector from the control panel. This
logic of prong and socket connections prevents cross wiring
of the actuator motor and feedback potentiometer control
wiring.

 

Units ordered for modular construction 
(code 32=1)

Right side of unit

The following items require field connection or mounting in
the filter/waterside economizer section. Each item is shipped

loose in the main cooling/ heating section. The four items are
located on the right side of the section when facing the front
of the unit. A hole is provided leaving the main cooling/heat-
ing section entering the filter/waterside economizer section.
Each item needs to be threaded through this hole into the fil-
ter/waterside economizer section. The mounting location of
the four items is the space after the filters and before the
coils. The following provide mounting hole locations for
each item:

Mixed Air Sensor

 - Identify the sensor labeled MAT.

Mount the sensor in the 2nd hole from the top labeled MAT.

Plastic Tube for Air Flow and Clogged Filter

Switch - 

The tube for pressure sensing on the Proof of Air

Flow Switch (PC7) and the Clogged Filter Switch (PC5) is
labeled PC5/PC7. 

Freezstat— 

If the optional Freezstat is ordered its con-

trol wiring must be connected. Plug the control wiring into
the freezstat mounted on the top hole.

Left or right side of unit

The following items are located on the same side of the unit
as the water piping connections. The water piping connec-
tions may be ordered right or left hand. Each of these items
requires field mounting or connections.

Mount the EWT and LWT temperature sensors in the

filter/waterside economizer section. The sensors are shipped
loose on the bottom of main cooling/heating section on the
side of the water connections. Identify the sensor labeled
EWT and mount to the holder at the bottom the entering
water tube. The entering water tube is the bottom tube and is
labeled at the point it penetrates the unit. Identify the sensor
labeled LWT and mount to the holder at the bottom of the
leaving water tube. The leaving water tube is above the
entering water tube and is labeled at the point it penetrates
the unit.

Connect the control wiring for the valve(s) actuator and

feedback potentiometer which control the water flow
through the waterside economizer (optional) and condenser.
The wire connectors from the control board are shipped
loose in the base of the main cooling/heating section. The
wire connectors from the valve actuator(s) are shipped loose
in the base of filter/waterside economizer section. The con-
trol wire coming from the actuator motor has a socket con-
nector which matches the prong connector from the control
panel. 

If there is more than one actuator motor, the wire

number on the socket connector must match the wire number
on the prong connector. If the wire numbers are not matched,
the valves will not be controlled properly. 

The control wire

for the feedback potentiometer has a prong connector which
matches the socket connector from the control panel. This
logic of prong and socket connections prevents cross wiring
of the actuator motor and feedback potentiometer control
wiring.

Содержание SWT C Series

Страница 1: ...2 McQuay International Self contained Air Conditioning System Type SWT C Vintage Sizes 18 thru 40 Installation and Maintenance IM 709 Group Applied Systems Part Number IM709 Date January 2002 MEA 368...

Страница 2: ...Compressor Control 4 Compressors 4 5 or 6 Stage 29 Standard Controls 30 High Pressure Switches 30 Low Pressure Switches 30 Compressor Motor Protector 30 Proof of Airflow Switch 30 Frost Protection Sw...

Страница 3: ...sibility of the installer The MicroTech II self contained unit controller is standard equipment on C vintage units For a detailed description of the MicroTech components input output configurations fi...

Страница 4: ...ing Plywood sheeting may be used to protect surfaces and distribute weight loading Vibration Isolators All units are provided with 1 neoprene isolation pads shipped separately Pads are to be installed...

Страница 5: ...modification Units not ordered for modular construction do not have victaulic couplings on the water pipes and the various control sensors are mounted in the unit Two steel plates the height of the se...

Страница 6: ...main cooling heating section The four items are located on the right side of the section when facing the front of the unit A hole is provided leaving the main cooling heat ing section entering the fi...

Страница 7: ...relief valve The valve is set to open when refrigerant pressure reaches 400 psig The relief valve will accommodate a 1 2 flare connection for applications where it is necessary to connect vent piping...

Страница 8: ...y water in connection is always the lower connection 5 Units with factory mounted water side economizer should not require head pressure control The econo mizer will typically elevate the water temper...

Страница 9: ...2 5 50 3 2 60 3 8 70 4 4 80 5 1 90 5 7 100 6 3 150 9 5 Note HP total unit compressor horsepower 200 12 6 4 0 h p 2 0 h p 2 5 h p 3 0 h p 3 5 h p Water Flow Rate gpm L s 40 2 5 50 3 2 60 3 8 70 4 4 80...

Страница 10: ...te line should be pitched away from the unit with a minimum slope of 1 8 per foot Drain pans and the drain trap should be kept clean by periodic cleaning A cleanout is provided as standard in the trap...

Страница 11: ...drawings When connecting duct work to the unit use a canvas type connecting collar To maintain specified fan performance two fan units should incorporate a properly designed pants duct connection ref...

Страница 12: ...tes the machine room wall s This will help prevent vibration generated by air movement in the duct from being transmitted out to the occupied spaces Note Do not obstruct unit access panel located belo...

Страница 13: ...180 11340 13980 15780 CONDENSER Quantity 2 3 4 3 4 4 4 4 W S working press 400 400 400 400 400 Min entering temp F 55 55 55 55 55 DATA SWT MODEL SIZE 018C 023C 028C 035C 040C COMPRESSOR Quantity 2 3 4...

Страница 14: ...ER MIN GPM L s MAX GPM L s CKT 1 CKT 2 CKT 3 CKT 4 018C 6 6 24 1 5 42 2 7 6 6 6 36 2 3 62 4 0 6 6 6 6 48 3 0 84 5 3 023C 6 6 6 35 2 2 65 4 1 6 6 6 6 48 3 0 84 5 3 6 6 6 6 58 3 7 102 6 4 6 6 6 10 58 3...

Страница 15: ...ENGTH 1 2 84 00 84 00 84 00 84 00 84 00 2134mm 2134mm 2134mm 2134mm 2134mm C HEIGHT 1 2 112 75 112 75 112 75 112 75 112 75 2864mm 2864mm 2864mm 2864mm 2864mm D FAN DISCHARGE 18 62 21 88 21 88 18 62 18...

Страница 16: ...C have a single mechanical access panel in bottom front and bottom back F F D D 15 0 381 E 6 46 164 34 0 864 78 5 199 4 B 72 0 182 8 Mechanical Access Power entry 7 8 2 2 KO Electrical Access MicroTec...

Страница 17: ...creased by approximately 3 5 89mm for piping connections when water economizer option is ordered 8 Mechanical access panel s in the back of the unit start 2 51mm below return duct opening Do not obstr...

Страница 18: ...185 20 hp Open Dripproof 214 214 214 25 hp Open Dripproof 266 3 hp Totally Enclosed 72 5 hp Totally Enclosed 85 71 2 hp Totally Enclosed 140 140 10 hp Totally Enclosed 170 170 170 170 15 hp Totally E...

Страница 19: ...ry mounted nonfused disconnect is available Return Air and Outside Air Sensors All units are provided with a return air sensor The outside air sensor is optional and can be ordered with the unit The r...

Страница 20: ...310 19 of the National Electrical Code 5 Wires should be sized for a maximum of 3 voltage drop Lug Sizes For Single Disconnect or Power Block Horsepower TYPE 208 60 3 230 60 3 400 50 3a a 460 60 3 mot...

Страница 21: ...accessible without removing any safety or access panels Low voltage components are located in the upper left com partment and include 1 MicroTech II Main Control Board MCB 2 Duct Static Pressure Sens...

Страница 22: ...ITS PWR ELEC HEATERS ELECTRIC HEAT JCT BOX S4 5 SWITCHES INVERTER BYPASS MAIN CONTROL HP1 6 HI PRESSURE CONTROLS REFRIG ON COMPRESSORS 1 6 S7 SWITCH LOCAL ON OFF TO CONTROLLER MAIN CONTROL HTR 11 12 E...

Страница 23: ...IM709 23 Typical Wiring Schematics Figure 19 Power Schematic...

Страница 24: ...24 IM709 Figure 20 Input Schematic Discharge Air Control DAC...

Страница 25: ...IM709 25 Figure 21 Input Schematic Zone or Space Comfort Control SCC...

Страница 26: ...26 IM709 Figure 22 Output Schematic Actuator Control...

Страница 27: ...IM709 27 Figure 23 Output Schematic Auxiliary Fan Start Stop Control...

Страница 28: ...28 IM709 Figure 24 Output Schematic Actuator Control...

Страница 29: ...IM709 29 Figure 25 Output Schematic Compressor Control 4 Compressors 4 5 or 6 Stage...

Страница 30: ...proof of airflow switch PC7 is provided with all units The switch is factory set to close at 0 2 inches of H2O The switch has a field adjustable set point range of 0 17 to 5 0 inches of H2O Turn adju...

Страница 31: ...ic or metal tubing may be required Carefully select the ductwork sensing point for the pressure sensor Improper location of the sensing point will result in unsatisfactory operation of the entire vari...

Страница 32: ...in the unit next to the condenser piping connections If a loss of condenser water flow is sensed the compressors will be locked out via the MicroTech II controller When flow is restored the unit will...

Страница 33: ...provides and installs the sensor tubing from unit mounted sensor s to duct location s The static pressure setpoint is keypad adjustable through the MicroTech II DDC controller All variable air volume...

Страница 34: ...d in the unit 8 Make sure that the return air temperature sensor and optional space temperature sensor if used have been installed in the return air duct and that the wiring termina tions have been ma...

Страница 35: ...cted ductwork e Check for very low mixed air temperatures to the unit f Verify that all the distributor tubes expansion valve and liquid line components are feeding the evaporator coil g Verify that a...

Страница 36: ...ubcooling discharge temperature liquid line temperature 6 If the calculated subcooling value is less than 8 F refrig erant needs to be added 7 Monitoring discharge pressure and liquid line tempera tur...

Страница 37: ...s found in Step 3 a If the value is below the minimum the belts are too loose and should be tightened b If the value is higher the belts are too tight and tension should be decreased When new belts ar...

Страница 38: ...rage 11 Check operating temperatures and pressures 12 Check and adjust temperature and pressure controls 13 Check and adjust linkages 14 Check operation of all safety controls 15 Lubricate door latch...

Страница 39: ...0015801 Discharge air temperature sensor 060004702 Return air temperature sensor 060004703 Freeze stat 072502001 Unit Size Filter Size Qty Part Number 2 35 4 35 4 65 4 85 018 028 20 x 20 20 x 25 4 4 0...

Страница 40: ...ill provide at the Company s option free replacement parts for the motor compressor free replacement for any integral component of the motor com pressor which is defective in material or workmanship E...

Страница 41: ...s No H Has the Installing Contractor installed the Return Air Temperature Sensor in the Return Air stream Yes No I Has the Installing Contractor installed the high low Static Pressure Sensor tubing in...

Страница 42: ...emperature Deg F _____ H Supply air temperature Deg F _____ I Compressor Readings J Electrical Heat Readings When installed FLA amps nameplate Reading Compressor 1 Compressor 2 Compressor 3 Compressor...

Страница 43: ...t psig Comp No 5 Comp No 6 Low Press Cut out psig Low Press Cut in psig High Press Cut out psig GENERAL A Are all control lines secure to prevent excessive vibration and wear Yes No B Are all gauge po...

Страница 44: ...13600 Industrial Park Boulevard Minneapolis MN 55441 USA 763 553 5330...

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