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32

IM709

Building pressurization applications

1.

Install a tee fitting with a leak-tight removable cap in

each tube near the sensor. This will facilitate connecting
a manometer or pressure gauge if testing is required.

2.

Locate the building pressure (HI) tap in the area that
requires the closest control. Typically, this is a ground
level floor that has doors to the outside.

3.

Locate the building tap so that it is not influenced by
any source of moving air (velocity pressure). These
sources may include air diffusers or outside doors.

4.

Connect the tube to the 1/4" HI fitting on sensor SPS1.
Assure that the sensor does not support the weight of the
tubing; use tube clamps or some other means.

5.

Locate the reference pressure (LO) tap on the roof. Keep
it away from the condenser fans, walls, or anything else
that may cause air turbulence. Mount it high enough
above the roof so that it is not affected by snow. If the
reference tap is not connected to the sensor, unsatisfac-
tory operation will result.

6.

Use an outdoor static pressure top (DwyerA3O6 or
equivalent) to minimize the adverse effects of wind.
Place some type of screen over the sensor to keep out
insects. Loosely packed cotton works well.

7.

Route the outdoor tap tube out of the main control panel
through a small field-cut opening in the edge of the con-
trol wiring raceway cover. Cut this "mouse hole" in the
vertical portion of the edge. Seal the penetration to pre-
vent water from entering. Connect the tube to the 1/4"
LO fitting on sensor SPS1.

Freezestat

A non-averaging type freezestat (FS1) is available to protect
hydronic coils from subfreezing temperatures. If the unit has
an economizer coil, the control will be mounted on the enter-
ing face of the economizer coil. If the unit does not have an
economizer coil, the control will be mounted on the leaving
face of the hot water coil. Upon sensing a temperature above
specification, the unit will shutdown, open hydronic control
valves and send an alarm indication via the

MicroTech II controller. The freezestat has a field adjustable
setpoint range of 35°F to 40°F The set point may be changed
by turning the adjustment screw until pointer is opposite the
desired cutout point. The adjustment screw is accessible at
the bottom of the control or at the top when the cover is
removed.

Condenser Water Flow Switch

A pressure differential type flow switch (WF1) is available
to verify flow to the unit condensers before compressor oper-
ation is allowed. The flow switch is factory installed in the
unit next to the condenser piping connections. If a loss of
condenser water flow is sensed, the compressors will be
locked out via the MicroTech II controller. When flow is
restored, the unit will automatically reset.

The factory settings for the water flow switch N.O. contacts
are as follows on Table 13:

Table 13. 

Water Side Economizer

A completely factory installed, piped and controlled water
side economizer system is available on any constant or vari-
able air volume system. Whenever the entering water tem-
perature is more than 3°F (adjustable at the MicroTech II
keypad/display) below the mixed air temperature to the unit,
the control valves modulate to provide cooling directly from
the tower water. The economizer system can be used to pro-
vide 100% of the cooling demand or supplement mechanical
cooling by precooling the return air. The economizer system
consists of a water coil and two, two-way control valves. The
unit's MicroTech II controller will modulate the control
valves to satisfy the cooling demand whenever the entering
water is suitable. When the control valves are in the 95%
open position, the unit's compressors will be allowed to be
staged on to satisfy the cooling load. When the entering
water temperature is no longer suitable, the economizer con-
trol valve will close and the unit will be on 100% mechanical
cooling.

Two valve control arrangements are available from the fac-
tory. The first maintains full flow through the unit condens-
ers at all times. This control arrangement is used for systems
with constant pumping systems. For installations with a vari-
able pumping system, the control valves will be sequenced
so that flow is removed from the unit whenever mechanical
cooling is not required. A mechanical clutch is provided on
each valve to manually close the valves.

The economizer system is factory piped and the coil takes
advantage of the same drain pan and condensate connection.
Air may be vented from the economizer coil by using the
uppermost clean out plug. The torque requirement for the
cleanout plugs is 10 inch-lb.

Condenser Water, Head Pressure 
Control

An optional condenser head pressure control valve is avail-
able on units without water side economizer. This option
permits operation with entering water temperatures below

55°F. The valve is a 2-way regulating valve controlled via
MicroTech II to maintain refrigerant head pressure. 

 CAUTION

Fragile sensor fittings. Excess force can dam-
age pressure sensor.

If tubing must be removed from a pressure sen-
sor fitting, use care. Do not wrench the tubing 
back and forth to remove or the fitting may break 
off.

UNIT SIZE

CLOSE

FT.WC

ADJ.

RANGE

OPEN

FT.WC

ADJ.

RANGE

018C — 040C

3.0

+0.0

-0.5

1.5

+0.5

-0.5

Содержание SWT C Series

Страница 1: ...2 McQuay International Self contained Air Conditioning System Type SWT C Vintage Sizes 18 thru 40 Installation and Maintenance IM 709 Group Applied Systems Part Number IM709 Date January 2002 MEA 368...

Страница 2: ...Compressor Control 4 Compressors 4 5 or 6 Stage 29 Standard Controls 30 High Pressure Switches 30 Low Pressure Switches 30 Compressor Motor Protector 30 Proof of Airflow Switch 30 Frost Protection Sw...

Страница 3: ...sibility of the installer The MicroTech II self contained unit controller is standard equipment on C vintage units For a detailed description of the MicroTech components input output configurations fi...

Страница 4: ...ing Plywood sheeting may be used to protect surfaces and distribute weight loading Vibration Isolators All units are provided with 1 neoprene isolation pads shipped separately Pads are to be installed...

Страница 5: ...modification Units not ordered for modular construction do not have victaulic couplings on the water pipes and the various control sensors are mounted in the unit Two steel plates the height of the se...

Страница 6: ...main cooling heating section The four items are located on the right side of the section when facing the front of the unit A hole is provided leaving the main cooling heat ing section entering the fi...

Страница 7: ...relief valve The valve is set to open when refrigerant pressure reaches 400 psig The relief valve will accommodate a 1 2 flare connection for applications where it is necessary to connect vent piping...

Страница 8: ...y water in connection is always the lower connection 5 Units with factory mounted water side economizer should not require head pressure control The econo mizer will typically elevate the water temper...

Страница 9: ...2 5 50 3 2 60 3 8 70 4 4 80 5 1 90 5 7 100 6 3 150 9 5 Note HP total unit compressor horsepower 200 12 6 4 0 h p 2 0 h p 2 5 h p 3 0 h p 3 5 h p Water Flow Rate gpm L s 40 2 5 50 3 2 60 3 8 70 4 4 80...

Страница 10: ...te line should be pitched away from the unit with a minimum slope of 1 8 per foot Drain pans and the drain trap should be kept clean by periodic cleaning A cleanout is provided as standard in the trap...

Страница 11: ...drawings When connecting duct work to the unit use a canvas type connecting collar To maintain specified fan performance two fan units should incorporate a properly designed pants duct connection ref...

Страница 12: ...tes the machine room wall s This will help prevent vibration generated by air movement in the duct from being transmitted out to the occupied spaces Note Do not obstruct unit access panel located belo...

Страница 13: ...180 11340 13980 15780 CONDENSER Quantity 2 3 4 3 4 4 4 4 W S working press 400 400 400 400 400 Min entering temp F 55 55 55 55 55 DATA SWT MODEL SIZE 018C 023C 028C 035C 040C COMPRESSOR Quantity 2 3 4...

Страница 14: ...ER MIN GPM L s MAX GPM L s CKT 1 CKT 2 CKT 3 CKT 4 018C 6 6 24 1 5 42 2 7 6 6 6 36 2 3 62 4 0 6 6 6 6 48 3 0 84 5 3 023C 6 6 6 35 2 2 65 4 1 6 6 6 6 48 3 0 84 5 3 6 6 6 6 58 3 7 102 6 4 6 6 6 10 58 3...

Страница 15: ...ENGTH 1 2 84 00 84 00 84 00 84 00 84 00 2134mm 2134mm 2134mm 2134mm 2134mm C HEIGHT 1 2 112 75 112 75 112 75 112 75 112 75 2864mm 2864mm 2864mm 2864mm 2864mm D FAN DISCHARGE 18 62 21 88 21 88 18 62 18...

Страница 16: ...C have a single mechanical access panel in bottom front and bottom back F F D D 15 0 381 E 6 46 164 34 0 864 78 5 199 4 B 72 0 182 8 Mechanical Access Power entry 7 8 2 2 KO Electrical Access MicroTec...

Страница 17: ...creased by approximately 3 5 89mm for piping connections when water economizer option is ordered 8 Mechanical access panel s in the back of the unit start 2 51mm below return duct opening Do not obstr...

Страница 18: ...185 20 hp Open Dripproof 214 214 214 25 hp Open Dripproof 266 3 hp Totally Enclosed 72 5 hp Totally Enclosed 85 71 2 hp Totally Enclosed 140 140 10 hp Totally Enclosed 170 170 170 170 15 hp Totally E...

Страница 19: ...ry mounted nonfused disconnect is available Return Air and Outside Air Sensors All units are provided with a return air sensor The outside air sensor is optional and can be ordered with the unit The r...

Страница 20: ...310 19 of the National Electrical Code 5 Wires should be sized for a maximum of 3 voltage drop Lug Sizes For Single Disconnect or Power Block Horsepower TYPE 208 60 3 230 60 3 400 50 3a a 460 60 3 mot...

Страница 21: ...accessible without removing any safety or access panels Low voltage components are located in the upper left com partment and include 1 MicroTech II Main Control Board MCB 2 Duct Static Pressure Sens...

Страница 22: ...ITS PWR ELEC HEATERS ELECTRIC HEAT JCT BOX S4 5 SWITCHES INVERTER BYPASS MAIN CONTROL HP1 6 HI PRESSURE CONTROLS REFRIG ON COMPRESSORS 1 6 S7 SWITCH LOCAL ON OFF TO CONTROLLER MAIN CONTROL HTR 11 12 E...

Страница 23: ...IM709 23 Typical Wiring Schematics Figure 19 Power Schematic...

Страница 24: ...24 IM709 Figure 20 Input Schematic Discharge Air Control DAC...

Страница 25: ...IM709 25 Figure 21 Input Schematic Zone or Space Comfort Control SCC...

Страница 26: ...26 IM709 Figure 22 Output Schematic Actuator Control...

Страница 27: ...IM709 27 Figure 23 Output Schematic Auxiliary Fan Start Stop Control...

Страница 28: ...28 IM709 Figure 24 Output Schematic Actuator Control...

Страница 29: ...IM709 29 Figure 25 Output Schematic Compressor Control 4 Compressors 4 5 or 6 Stage...

Страница 30: ...proof of airflow switch PC7 is provided with all units The switch is factory set to close at 0 2 inches of H2O The switch has a field adjustable set point range of 0 17 to 5 0 inches of H2O Turn adju...

Страница 31: ...ic or metal tubing may be required Carefully select the ductwork sensing point for the pressure sensor Improper location of the sensing point will result in unsatisfactory operation of the entire vari...

Страница 32: ...in the unit next to the condenser piping connections If a loss of condenser water flow is sensed the compressors will be locked out via the MicroTech II controller When flow is restored the unit will...

Страница 33: ...provides and installs the sensor tubing from unit mounted sensor s to duct location s The static pressure setpoint is keypad adjustable through the MicroTech II DDC controller All variable air volume...

Страница 34: ...d in the unit 8 Make sure that the return air temperature sensor and optional space temperature sensor if used have been installed in the return air duct and that the wiring termina tions have been ma...

Страница 35: ...cted ductwork e Check for very low mixed air temperatures to the unit f Verify that all the distributor tubes expansion valve and liquid line components are feeding the evaporator coil g Verify that a...

Страница 36: ...ubcooling discharge temperature liquid line temperature 6 If the calculated subcooling value is less than 8 F refrig erant needs to be added 7 Monitoring discharge pressure and liquid line tempera tur...

Страница 37: ...s found in Step 3 a If the value is below the minimum the belts are too loose and should be tightened b If the value is higher the belts are too tight and tension should be decreased When new belts ar...

Страница 38: ...rage 11 Check operating temperatures and pressures 12 Check and adjust temperature and pressure controls 13 Check and adjust linkages 14 Check operation of all safety controls 15 Lubricate door latch...

Страница 39: ...0015801 Discharge air temperature sensor 060004702 Return air temperature sensor 060004703 Freeze stat 072502001 Unit Size Filter Size Qty Part Number 2 35 4 35 4 65 4 85 018 028 20 x 20 20 x 25 4 4 0...

Страница 40: ...ill provide at the Company s option free replacement parts for the motor compressor free replacement for any integral component of the motor com pressor which is defective in material or workmanship E...

Страница 41: ...s No H Has the Installing Contractor installed the Return Air Temperature Sensor in the Return Air stream Yes No I Has the Installing Contractor installed the high low Static Pressure Sensor tubing in...

Страница 42: ...emperature Deg F _____ H Supply air temperature Deg F _____ I Compressor Readings J Electrical Heat Readings When installed FLA amps nameplate Reading Compressor 1 Compressor 2 Compressor 3 Compressor...

Страница 43: ...t psig Comp No 5 Comp No 6 Low Press Cut out psig Low Press Cut in psig High Press Cut out psig GENERAL A Are all control lines secure to prevent excessive vibration and wear Yes No B Are all gauge po...

Страница 44: ...13600 Industrial Park Boulevard Minneapolis MN 55441 USA 763 553 5330...

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