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IM709

35

Fan start-up

1.

Place the unit into the "FAN ONLY" mode through the

keypad:

System summary

Control Mode

Off
Auto
Heat/Cool
Heat only
Cool only
Fan only

2.

Turn switch S7 to "ON". The supply air fan should start
and run.

3.

Observe fan rotation. If fan is rotating backward,

reverse two legs of the supply power. If fan does not
run:

a.

Check the control circuit fuse F1.

b.

Check control transformer fuse FB7.

c.

Verify that the fan overload is not tripped.

d.

Check the fan motor power fuses.

e.

Trace the circuits. 

Compressor start-up

With the supply air fan operational, prepare for compressor
operation. Note: The unit is shipped with the refrigeration
service valves closed. Backseat (open) the suction, discharge
and liquid line valves and replace service caps.

Connect service gauges and crack valves off the backseat
position (one turn forward). Verify that the unit has not lost
its refrigerant charge due to shipping damage or leaks. These
should operate at least 24 hours before starting compressors.

1.

Set Cooling Control Setpoint, menu 13, to a value which

will assure a call for full cooling.

2.

Place unit into the “COOL ONLY” mode through key-

pad/display.

3.

If desired, the MicroTech internal control timers can be 
reduced to 20 seconds. The amount of time it operates in 
this “Fast” mode can be entered through the keypad:

Setup/Service

Timer setting

Service

Note: 

"Fast" timers should only be used to verify 
sequencing of compressors during start-up. The 
timer must be returned to "Normal" for proper unit 
operation.

Do not allow compressors to come on repeatedly in the
"Fast" timer mode as this may damage compressors and/or
will indicate "Motor Protector Failure" under compressor
alarms.

The compressors should now start. Start compressors one at
a time, beginning with compressor number 1. Facing the
unit, from left to right, compressors are numbered #1, #3, #4
and #2.

If the compressor motor hums but does not run, verify that
the unit is getting three phase power.

The compressors should run continuously. If a compressor
cycles on the low pressure switch:
a.

Verify that the circuit is not low on charge.

b.

Check for low airflow.

c.

Check for clogged filters.

d.

Check for restricted ductwork.

e.

Check for very low mixed air temperatures to the unit.

f.

Verify that all the distributor tubes, expansion valve and 
liquid line components are feeding the evaporator coil.

g.

Verify that all fan section access panels are in place.

h.

Verify that the suction service valves and the liquid line 
service valves are completely open.

i.

Verify that all sensor inputs are connected.

Economizer start-up

The economizer is modulated to maintain the cooling set-
point. With entering water temperature more than 3°F below
the mixed air return to the unit, place the water sensor in a
cold bath if supply water to the unit is too warm, and the unit
calling for cooling, observe that the economizer control
valve modulates open. Readjust control setting or remove
the sensor from the bath and observe that the economizer
control valve drives closed.

Hot water start-up

The hot water valve is modulated to maintain the discharge
heating setpoint. To verify the hot water valve operation,
adjust the heating setpoint through the keyboard:

Temperatures

Zone heating

OCC HTG SPT

Set the heating setpoint to a temperature greater than the
control temperature plus the dead band. Note the cooling set-
point must be higher than the heating setpoint. With the heat-
ing setpoint set properly the hot water valve should modulate
open. To close the hot water valve adjust the heating setpoint
below the control temperature minus the dead band. After
testing the hot water valve, return the heating setpoint to its
proper setting.

Expansion valve superheat adjustment

It is very important that superheat is set properly. It should
be between 10°F and 12°F under full load conditions. Lower
entering air conditions, lower airflow rates and higher con-
densing temperatures reduce the load on the expansion
valve. Under reduced load conditions, the superheat could be
as low as 6°F to 8°F. Insufficient superheat will cause liquid
floodback to the compressor and possible liquid slugging.
Excessive superheat will reduce system performance and
shorten compressor life. Verify that the sensing bulb is prop-
erly located (see Figure 26) and securely strapped to the
refrigerant line. Turn the adjusting stem clockwise to
increase superheat. Adjust the stem (maximum one turn at a
time) and observe the superheat. Allow up to 30 minutes for
the system to rebalance at the final setting.

Содержание SWT C Series

Страница 1: ...2 McQuay International Self contained Air Conditioning System Type SWT C Vintage Sizes 18 thru 40 Installation and Maintenance IM 709 Group Applied Systems Part Number IM709 Date January 2002 MEA 368...

Страница 2: ...Compressor Control 4 Compressors 4 5 or 6 Stage 29 Standard Controls 30 High Pressure Switches 30 Low Pressure Switches 30 Compressor Motor Protector 30 Proof of Airflow Switch 30 Frost Protection Sw...

Страница 3: ...sibility of the installer The MicroTech II self contained unit controller is standard equipment on C vintage units For a detailed description of the MicroTech components input output configurations fi...

Страница 4: ...ing Plywood sheeting may be used to protect surfaces and distribute weight loading Vibration Isolators All units are provided with 1 neoprene isolation pads shipped separately Pads are to be installed...

Страница 5: ...modification Units not ordered for modular construction do not have victaulic couplings on the water pipes and the various control sensors are mounted in the unit Two steel plates the height of the se...

Страница 6: ...main cooling heating section The four items are located on the right side of the section when facing the front of the unit A hole is provided leaving the main cooling heat ing section entering the fi...

Страница 7: ...relief valve The valve is set to open when refrigerant pressure reaches 400 psig The relief valve will accommodate a 1 2 flare connection for applications where it is necessary to connect vent piping...

Страница 8: ...y water in connection is always the lower connection 5 Units with factory mounted water side economizer should not require head pressure control The econo mizer will typically elevate the water temper...

Страница 9: ...2 5 50 3 2 60 3 8 70 4 4 80 5 1 90 5 7 100 6 3 150 9 5 Note HP total unit compressor horsepower 200 12 6 4 0 h p 2 0 h p 2 5 h p 3 0 h p 3 5 h p Water Flow Rate gpm L s 40 2 5 50 3 2 60 3 8 70 4 4 80...

Страница 10: ...te line should be pitched away from the unit with a minimum slope of 1 8 per foot Drain pans and the drain trap should be kept clean by periodic cleaning A cleanout is provided as standard in the trap...

Страница 11: ...drawings When connecting duct work to the unit use a canvas type connecting collar To maintain specified fan performance two fan units should incorporate a properly designed pants duct connection ref...

Страница 12: ...tes the machine room wall s This will help prevent vibration generated by air movement in the duct from being transmitted out to the occupied spaces Note Do not obstruct unit access panel located belo...

Страница 13: ...180 11340 13980 15780 CONDENSER Quantity 2 3 4 3 4 4 4 4 W S working press 400 400 400 400 400 Min entering temp F 55 55 55 55 55 DATA SWT MODEL SIZE 018C 023C 028C 035C 040C COMPRESSOR Quantity 2 3 4...

Страница 14: ...ER MIN GPM L s MAX GPM L s CKT 1 CKT 2 CKT 3 CKT 4 018C 6 6 24 1 5 42 2 7 6 6 6 36 2 3 62 4 0 6 6 6 6 48 3 0 84 5 3 023C 6 6 6 35 2 2 65 4 1 6 6 6 6 48 3 0 84 5 3 6 6 6 6 58 3 7 102 6 4 6 6 6 10 58 3...

Страница 15: ...ENGTH 1 2 84 00 84 00 84 00 84 00 84 00 2134mm 2134mm 2134mm 2134mm 2134mm C HEIGHT 1 2 112 75 112 75 112 75 112 75 112 75 2864mm 2864mm 2864mm 2864mm 2864mm D FAN DISCHARGE 18 62 21 88 21 88 18 62 18...

Страница 16: ...C have a single mechanical access panel in bottom front and bottom back F F D D 15 0 381 E 6 46 164 34 0 864 78 5 199 4 B 72 0 182 8 Mechanical Access Power entry 7 8 2 2 KO Electrical Access MicroTec...

Страница 17: ...creased by approximately 3 5 89mm for piping connections when water economizer option is ordered 8 Mechanical access panel s in the back of the unit start 2 51mm below return duct opening Do not obstr...

Страница 18: ...185 20 hp Open Dripproof 214 214 214 25 hp Open Dripproof 266 3 hp Totally Enclosed 72 5 hp Totally Enclosed 85 71 2 hp Totally Enclosed 140 140 10 hp Totally Enclosed 170 170 170 170 15 hp Totally E...

Страница 19: ...ry mounted nonfused disconnect is available Return Air and Outside Air Sensors All units are provided with a return air sensor The outside air sensor is optional and can be ordered with the unit The r...

Страница 20: ...310 19 of the National Electrical Code 5 Wires should be sized for a maximum of 3 voltage drop Lug Sizes For Single Disconnect or Power Block Horsepower TYPE 208 60 3 230 60 3 400 50 3a a 460 60 3 mot...

Страница 21: ...accessible without removing any safety or access panels Low voltage components are located in the upper left com partment and include 1 MicroTech II Main Control Board MCB 2 Duct Static Pressure Sens...

Страница 22: ...ITS PWR ELEC HEATERS ELECTRIC HEAT JCT BOX S4 5 SWITCHES INVERTER BYPASS MAIN CONTROL HP1 6 HI PRESSURE CONTROLS REFRIG ON COMPRESSORS 1 6 S7 SWITCH LOCAL ON OFF TO CONTROLLER MAIN CONTROL HTR 11 12 E...

Страница 23: ...IM709 23 Typical Wiring Schematics Figure 19 Power Schematic...

Страница 24: ...24 IM709 Figure 20 Input Schematic Discharge Air Control DAC...

Страница 25: ...IM709 25 Figure 21 Input Schematic Zone or Space Comfort Control SCC...

Страница 26: ...26 IM709 Figure 22 Output Schematic Actuator Control...

Страница 27: ...IM709 27 Figure 23 Output Schematic Auxiliary Fan Start Stop Control...

Страница 28: ...28 IM709 Figure 24 Output Schematic Actuator Control...

Страница 29: ...IM709 29 Figure 25 Output Schematic Compressor Control 4 Compressors 4 5 or 6 Stage...

Страница 30: ...proof of airflow switch PC7 is provided with all units The switch is factory set to close at 0 2 inches of H2O The switch has a field adjustable set point range of 0 17 to 5 0 inches of H2O Turn adju...

Страница 31: ...ic or metal tubing may be required Carefully select the ductwork sensing point for the pressure sensor Improper location of the sensing point will result in unsatisfactory operation of the entire vari...

Страница 32: ...in the unit next to the condenser piping connections If a loss of condenser water flow is sensed the compressors will be locked out via the MicroTech II controller When flow is restored the unit will...

Страница 33: ...provides and installs the sensor tubing from unit mounted sensor s to duct location s The static pressure setpoint is keypad adjustable through the MicroTech II DDC controller All variable air volume...

Страница 34: ...d in the unit 8 Make sure that the return air temperature sensor and optional space temperature sensor if used have been installed in the return air duct and that the wiring termina tions have been ma...

Страница 35: ...cted ductwork e Check for very low mixed air temperatures to the unit f Verify that all the distributor tubes expansion valve and liquid line components are feeding the evaporator coil g Verify that a...

Страница 36: ...ubcooling discharge temperature liquid line temperature 6 If the calculated subcooling value is less than 8 F refrig erant needs to be added 7 Monitoring discharge pressure and liquid line tempera tur...

Страница 37: ...s found in Step 3 a If the value is below the minimum the belts are too loose and should be tightened b If the value is higher the belts are too tight and tension should be decreased When new belts ar...

Страница 38: ...rage 11 Check operating temperatures and pressures 12 Check and adjust temperature and pressure controls 13 Check and adjust linkages 14 Check operation of all safety controls 15 Lubricate door latch...

Страница 39: ...0015801 Discharge air temperature sensor 060004702 Return air temperature sensor 060004703 Freeze stat 072502001 Unit Size Filter Size Qty Part Number 2 35 4 35 4 65 4 85 018 028 20 x 20 20 x 25 4 4 0...

Страница 40: ...ill provide at the Company s option free replacement parts for the motor compressor free replacement for any integral component of the motor com pressor which is defective in material or workmanship E...

Страница 41: ...s No H Has the Installing Contractor installed the Return Air Temperature Sensor in the Return Air stream Yes No I Has the Installing Contractor installed the high low Static Pressure Sensor tubing in...

Страница 42: ...emperature Deg F _____ H Supply air temperature Deg F _____ I Compressor Readings J Electrical Heat Readings When installed FLA amps nameplate Reading Compressor 1 Compressor 2 Compressor 3 Compressor...

Страница 43: ...t psig Comp No 5 Comp No 6 Low Press Cut out psig Low Press Cut in psig High Press Cut out psig GENERAL A Are all control lines secure to prevent excessive vibration and wear Yes No B Are all gauge po...

Страница 44: ...13600 Industrial Park Boulevard Minneapolis MN 55441 USA 763 553 5330...

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