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DIGITAL PLUNGE ROUTER - 054-6902-0

DIGITAL PLUNGE ROUTER - 054-6902-0

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Edge routing 

(fig 10)

1.  With the depth-of-cut set, place the router on 

the edge of the workpiece, making sure that 
the cutter does not contact the workpiece. 
(With the plunge base, lock the plunge action 
in the DOWN position, ready to cut).

2.  Clamp an edge guide (or a board or a metal 

straightedge) in place to help guide router’s 
base when making the edge cut.

3.  Turn the router “ON,” and allow the router 

motor to reach the selected speed. 

4.  To begin the cut, gradually feed the cutter bit into the edge of the workpiece.

5.  When the cut is complete, turn router motor “OFF” and allow the cutter bit come to a complete stop 

before removing it from the workpiece.

6.  Unplug the router from the power source, place the digital plunge router on worktable, and inspect 

finished cut in workpiece.

WARNING!

Removing the cutter bit from the workpiece while it is still rotating could damage the 
workpiece and result in loss of control, causing serious personal injury.

NOTICE:

 Making test cuts in scrap material that is similar to your workpiece is essential. Learning how 

the router’s speed, depth-of-cut and cutter bit will react in the workpiece will help you produce quality 
cuts.

OPERA

TING INSTR

UCTIONS

Internal routing with plunge 
base 

(figs 11 and 11a)

WARNING!

 Always securely clamp your 
workpiece and keep a firm grip on 
the router base with both hands at 
all times. Failure to do so could result 
in loss of control causing possible 
serious personal injury.

1.  With the depth-of-cut set, and the plunge 

action locked in the raised (UP) position, turn 
the motor “ON” and allow the motor to reach 
the selected speed (see fig 11).

2.  To begin your cut, unlock the plunge-depth 

locking lever and gently lower the plunge 
action evenly into the workpiece (see fig 11a).

3.  When the desired depth-of-cut is achieved, 

lock the plunge-depth locking lever (Down) 
and proceed to make your cut (see fig 11a).

4.  When the cut is completed, turn the motor “OFF” and allow the cutter bit to come to a complete 

stop.

5.  When the cutter bit has come to a complete stop, unlock the plunge-depth locking lever (UP) and 

the plunge action will automatically retract the cutter bit from the workpiece.

WARNING!

Removing the cutter bit from the workpiece while it is still rotating could damage the 
workpiece and result in loss of control, causing serious personal injury.

6.  Unplug the router from power source, place the router on the worktable, and inspect the finished 

cut in the workpiece.

OPERA

TING INSTR

UCTIONS

Plunge Down  

Cutting

fig 11a

Plunge 

Up

Edge 

Guide

Feed 

Direction

fig 11

Feed 

Direction

Edge 

Guide

Edging with 

Plunge Base

fig 10

Содержание 054-6902-0

Страница 1: ...INSTRUCTION MANUAL DIGITAL PLUNGE ROUTER 054 6902 0...

Страница 2: ...NTY 43 44 If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 Read and understand this instruction manual thoroughly before using the...

Страница 3: ...er before using Keep this manual available for future reference Important This tool should only be serviced by a qualified service technician For more information call the toll free helpline at 1 800...

Страница 4: ...ardous situation Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SAFETY GUIDE...

Страница 5: ...red in a template guide sold separately prior to template guide applications to avoid personal injury or damage to finished work Do not remove more than 1 8 in a single pass Excessive depth of cut can...

Страница 6: ...ll reduce the risk of electric shock fire or serious injury Protect your hearing Wear appropriate personal hearing protection during use Under some conditions noise from this product may contribute to...

Страница 7: ...instructions carefully before using the digital plunge router Your digital plunge router has a precision built electric motor and it should only be connected to a 120 volt 60 Hz AC only power supply n...

Страница 8: ...ad speed 4 Variable Speed allows matching the proper speed to the material and cutter bit size 5 Quick clamp System allows the motor to be changed from a fixed base to a plunge base without use of too...

Страница 9: ...n the collet nut without a cutter bit installed OPERATING INSTRUCTIONS Removing the motor from the base fig 1 WARNING Always turn the motor off and unplug the router from the power source before makin...

Страница 10: ...pointing up 4 Press the spindle lock button to engage and lock the spindle shaft and the collet nut 5 Place the wrench on the collet nut and turn it counter clockwise to loosen the collet nut slightly...

Страница 11: ...d depth of cut rotate the depth stop turret until the lowest step of the turret A is aligned directly under the depth stop rod B Loosen the depth rod locking knob C and lower the depth stop rod until...

Страница 12: ...you are assembling parts making adjustments installing or removing collets nuts and cutter bits cleaning or when it is not in use Disconnecting the router will prevent accidental starting which could...

Страница 13: ...ver operate the router when you are fatigued WARNING Always securely clamp your workpiece and keep a firm grip on the router base with both hands at all times Failure to do so could result in loss of...

Страница 14: ...ty cuts OPERATING INSTRUCTIONS Internal routing with plunge base figs 11 and 11a WARNING Always securely clamp your workpiece and keep a firm grip on the router base with both hands at all times Failu...

Страница 15: ...cut which will alter the shape of the finished edge NOTICE The size diameter of the pilot that is used determines the maximum cut width that can be made with the pilot against the workpiece edge the s...

Страница 16: ...ays against the guide as is proper Rate of feed figs15a and 15b The proper rate of feed depends on several factors the hardness and moisture content of the workpiece the depth of cut and the cutting d...

Страница 17: ...s personal injury To adjust depth with depth ad justment wrench figs 18a 18b NOTICE The Depth Adjustment Wrench supplied is used to adjust the depth when the router is fixed to the router table CTC Mo...

Страница 18: ...nded for this tool might be dangerous and could result in serious injury 1 8 Straight 1 4 Straight 5 16 Straight 3 8 Straight 1 2 Straight 3 4 Straight Straight 3 8 Dove Tail 1 2 Dove Tail Dove Tail 1...

Страница 19: ...NGE ROUTER 054 6902 0 35 36 1 4 Roman Ogee Roman Ogee 3 8 Rab beting Rabbeting 1 4 Veining Veining 1 2 Core Box Core Box 1 2 Mortising Mortising 1 4 Panel Pilot Panel Pilot 1 3 8 45 Chamfer Chamfer OP...

Страница 20: ...r time 2 Use clean damp cloths to wipe the tool 3 Check the state of all electrical cables 4 Keep the motor air openings free from oil grease and sawdust or woodchips and store the tool in a dry place...

Страница 21: ...N position The carbon brushes have worn out completely Open the brush cap and replace the old brushes with suitable new brushes The surface of the workpiece is not smooth after cutting The bit is dull...

Страница 22: ...83000 Depth Adjusting Bolt 22 2822038000 Inner Wire Assembly 49 3550913000 Depth Stop Bar 23 2822039000 Inner Wire Assembly 50 3121634000 Depth Indicator 24 2740118000 Stator 51 3121639000 Cover 25 56...

Страница 23: ...a seasonable period of use d this warranty will not apply to routine maintenance and consumable items such as but not limited to fuel lubricants vacuum bags blades belts sandpaper bits fluids tune up...

Страница 24: ......

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