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DIGITAL PLUNGE ROUTER - 054-6902-0

DIGITAL PLUNGE ROUTER - 054-6902-0

17

18

Adjusting the depth of cut

WARNING!

 Your router should never be turned on or be connected to the power source when you are 
assembling parts, making adjustments, installing or removing collets/nuts and cutter bits, 
cleaning or when it is not in use. Disconnecting the router will prevent accidental starting, 
which could cause serious personal injury.

PLUNGING ACTION 

(fig 3)

The plunge base feature simplifies depth 
adjustments and allows the cutting bit to be 
accurately lowered into the workpiece for more 
precise set-ups.

To lower the cutter bit, release the plunge-depth 
locking lever by moving it “Up” to the unlocked 
position.

Apply an even, downward pressure on the plunge 
action until the cutter bit reaches the desired 
depth, then move the plunge-depth locking lever “Down” to the locked position.

To raise the bit and the plunge action, unlock the plunge-depth locking lever and the cutter bit. The 
plunge action will automatically retract from the workpiece and return to the raised position.

Always have the plunge action in the raised position and locked when the bit is not cutting in the workpiece.

OPERA

TING INSTR

UCTIONS

OPERA

TING INSTR

UCTIONS

REMOVING THE CUTTER BIT

1.  Turn the motor off and unplug the router from the power source.

2.  Remove the motor from the base.

3.  Set the router motor upside down on its top cap, with the collet/nut pointing up.

4.  Press the spindle-lock button to engage and lock the spindle shaft and the collet/nut.

5.  Place the wrench on the collet/nut and turn it counter-clockwise to loosen the 

collet/nut slightly.

6.  Remove the cutter bit shank.

Collet/nut care

WARNING!

 Always turn the motor off and unplug the router from the power source before making any 
adjustments or installing accessories. Failure to turn the motor off and unplug the router could 
result in accidental starting, which can cause serious personal injury.

Before each use, inspect the collet/nut to make sure that it is clean and that it is gripping the cutter bit 
properly.

With the router cutter bit removed, turn the collet/nut counterclockwise (with the spindle-lock engaged) 
until it is free from the motor’s spindle shaft.

Blow the collet out with compressed air, and clean the tapered inside of the collet/nut with a tissue or 
fine brush.

WARNING!

Always wear safety goggles or safety glasses with side shields during power tool operations, or 
when blowing dust. If operation is dusty, also wear a dust mask.

Always make sure that the cutter bit shank, collet/nut and motor spindle are clean and free of 
woodchips, dust, residue, grease and rust before installing a cutter bit or collet/nut.

Apply a slight amount of machine oil to the spindle shaft if it looks dry.

Replace a worn or damaged collet/nut immediately.

NOTICE: 

The collet/nut is self-releasing; it is not necessary to strike the collet/nut to free the router 

cutter bit. If the cutter bit seems to be stuck after use, loosen the collet/nut a little more until it 
releases.

fig 3

Edge Guide

Slot Cutting

Содержание 054-6902-0

Страница 1: ...INSTRUCTION MANUAL DIGITAL PLUNGE ROUTER 054 6902 0...

Страница 2: ...NTY 43 44 If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 Read and understand this instruction manual thoroughly before using the...

Страница 3: ...er before using Keep this manual available for future reference Important This tool should only be serviced by a qualified service technician For more information call the toll free helpline at 1 800...

Страница 4: ...ardous situation Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SAFETY GUIDE...

Страница 5: ...red in a template guide sold separately prior to template guide applications to avoid personal injury or damage to finished work Do not remove more than 1 8 in a single pass Excessive depth of cut can...

Страница 6: ...ll reduce the risk of electric shock fire or serious injury Protect your hearing Wear appropriate personal hearing protection during use Under some conditions noise from this product may contribute to...

Страница 7: ...instructions carefully before using the digital plunge router Your digital plunge router has a precision built electric motor and it should only be connected to a 120 volt 60 Hz AC only power supply n...

Страница 8: ...ad speed 4 Variable Speed allows matching the proper speed to the material and cutter bit size 5 Quick clamp System allows the motor to be changed from a fixed base to a plunge base without use of too...

Страница 9: ...n the collet nut without a cutter bit installed OPERATING INSTRUCTIONS Removing the motor from the base fig 1 WARNING Always turn the motor off and unplug the router from the power source before makin...

Страница 10: ...pointing up 4 Press the spindle lock button to engage and lock the spindle shaft and the collet nut 5 Place the wrench on the collet nut and turn it counter clockwise to loosen the collet nut slightly...

Страница 11: ...d depth of cut rotate the depth stop turret until the lowest step of the turret A is aligned directly under the depth stop rod B Loosen the depth rod locking knob C and lower the depth stop rod until...

Страница 12: ...you are assembling parts making adjustments installing or removing collets nuts and cutter bits cleaning or when it is not in use Disconnecting the router will prevent accidental starting which could...

Страница 13: ...ver operate the router when you are fatigued WARNING Always securely clamp your workpiece and keep a firm grip on the router base with both hands at all times Failure to do so could result in loss of...

Страница 14: ...ty cuts OPERATING INSTRUCTIONS Internal routing with plunge base figs 11 and 11a WARNING Always securely clamp your workpiece and keep a firm grip on the router base with both hands at all times Failu...

Страница 15: ...cut which will alter the shape of the finished edge NOTICE The size diameter of the pilot that is used determines the maximum cut width that can be made with the pilot against the workpiece edge the s...

Страница 16: ...ays against the guide as is proper Rate of feed figs15a and 15b The proper rate of feed depends on several factors the hardness and moisture content of the workpiece the depth of cut and the cutting d...

Страница 17: ...s personal injury To adjust depth with depth ad justment wrench figs 18a 18b NOTICE The Depth Adjustment Wrench supplied is used to adjust the depth when the router is fixed to the router table CTC Mo...

Страница 18: ...nded for this tool might be dangerous and could result in serious injury 1 8 Straight 1 4 Straight 5 16 Straight 3 8 Straight 1 2 Straight 3 4 Straight Straight 3 8 Dove Tail 1 2 Dove Tail Dove Tail 1...

Страница 19: ...NGE ROUTER 054 6902 0 35 36 1 4 Roman Ogee Roman Ogee 3 8 Rab beting Rabbeting 1 4 Veining Veining 1 2 Core Box Core Box 1 2 Mortising Mortising 1 4 Panel Pilot Panel Pilot 1 3 8 45 Chamfer Chamfer OP...

Страница 20: ...r time 2 Use clean damp cloths to wipe the tool 3 Check the state of all electrical cables 4 Keep the motor air openings free from oil grease and sawdust or woodchips and store the tool in a dry place...

Страница 21: ...N position The carbon brushes have worn out completely Open the brush cap and replace the old brushes with suitable new brushes The surface of the workpiece is not smooth after cutting The bit is dull...

Страница 22: ...83000 Depth Adjusting Bolt 22 2822038000 Inner Wire Assembly 49 3550913000 Depth Stop Bar 23 2822039000 Inner Wire Assembly 50 3121634000 Depth Indicator 24 2740118000 Stator 51 3121639000 Cover 25 56...

Страница 23: ...a seasonable period of use d this warranty will not apply to routine maintenance and consumable items such as but not limited to fuel lubricants vacuum bags blades belts sandpaper bits fluids tune up...

Страница 24: ......

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