DIGITAL PLUNGE ROUTER - 054-6902-0
DIGITAL PLUNGE ROUTER - 054-6902-0
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WARNING!
To ensure safety and reliability, all repairs should be performed by a qualified service
technician.
WARNING!
When servicing, use only identical replacement parts. The use of any other parts may
create a hazard or cause damage to the product.
WARNING!
Unplug the router from the power source before cleaning or performing any maintenance.
General
It has been found that electric tools are subject to accelerated wear and possible premature failure
when they are used to work on fiberglass, wallboard, spackling compounds or plaster. The chips and
grindings from these materials are highly abrasive to electrical tool parts, such as bearings, brushes,
commutators, etc. Consequently, it is not recommended that this tool be used for extended work on any
fiberglass material, wallboard, spackling compound, or plaster. During any use on these materials, it is
extremely important that the tool is cleaned frequently by blowing with an air jet.
WARNING!
Always wear safety goggles or safety glasses with side shields during power tool
operations, or when blowing dust. If operation is dusty, also wear a dust mask.
If the supply cord is damaged, it must be replaced by a specially prepared cord available through the
service organization.
Routine maintenance
WARNING!
Do not at any time allow brake fluids, gasoline; petroleum-based products, penetrating oils,
etc. come in contact with plastic parts. Chemicals can damage, weaken, or destroy plastic,
which may result in serious personal injury.
1. When work has been completed, clean the tool to allow smooth functioning of the tool over time.
2. Use clean, damp cloths to wipe the tool.
3. Check the state of all electrical cables.
4. Keep the motor air openings free from oil, grease, and sawdust or woodchips, and store the tool in
a dry place.
5. Be certain that all moving parts are well lubricated, particularly after lengthy exposure to damp
and/or dirty conditions.
WARNING!
For your safety, always turn off the switch and unplug the router motor from the power
source before performing any maintenance or cleaning. Refer to “Collet/Nut Care and
Cutter bits” for cleaning care.
Lubrication
All of the bearings in this tool are lubricated with a sufficient amount of high-grade
lubricant for the life of the tool under normal operating conditions. Therefore, no further lubrication is
required.
Replacement of carbon brushes
(fig 19)
1. Unplug the router motor before inspecting or
replacing brushes.
2. Replace both carbon brushes when
either has less than 1/4" length of carbon
remaining, or if the spring or wire is damaged
or burned.
3. Using a slotted screwdriver, remove the black
plastic cap on each side of the router motor
(fig 19) and carefully withdraw the spring-
loaded brush assemblies. Keep brushes clean
and sliding freely in their guide channels.
NOTICE:
To reinstall the same brushes, make sure that the brushes go back in the same way they
came out. This will avoid the need for a break-in period.
4. Insert new brush assemblies into the guide channels with the carbon part going in first, being
certain to fit the two metal “ears” into their slots in the channel (fig 19).
5. Remember to replace both end caps after inspecting or servicing the brushes. Tighten the caps
snugly, but do not over-tighten. The router should be allowed to “run in” (run at no load without a
cutter bit) for 5 minutes before use to seat the new brushes properly.
MAINTENANCE
MAINTENANCE
Cap
Ears
Brushes
fig 19
Содержание 054-6902-0
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