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DIGITAL PLUNGE ROUTER - 054-6902-0

DIGITAL PLUNGE ROUTER - 054-6902-0

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•  Never tighten the collet/nut without a cutter bit installed in the collet/nut.

•  Never hold the piece being cut in your hands or across your legs. 

It is important to support 

and clamp the workpiece properly to minimize body exposure, bit binding, and loss of control.

•  Always keep the chip shield clean and in place.

•  Stay alert and clear the router cutter bit path of any obstructions before starting the 

motor. 

Keep cutting area clear of all foreign objects while the motor is running.

•  Inspect and remove all nails from lumber before routing.

•  Check to see that the cord will not “hang up” during routing operation.

•  Make sure that the cutter bit is not in contact with the workpiece before the switch is 

turned on.

 The bit must always be running at full speed before contacting the workpiece.

•  Keep hands clear of the cutter bit when the motor is running to prevent personal injury.

•  Provide clearance under the workpiece for the router cutter bit when through-cutting.

•  Keep cutting pressure constant. 

Do not overload the motor.

•  Use only sharp cutter bits that are not chipped or cracked.

 Blunt cutter bits will cause stalling 

and burn the workpiece.

•  Never use this router motor with a cutter bit larger than 3 1/2" in diameter.

•  Always use cutter bits that are designed for this router.

 

Never use cutter bits that are 

larger in diameter than the opening in the router sub-base.

 Cutter bits that have cutter 

diameters larger than the opening could cause possible loss of control or create other hazardous 
condition that could cause serious personal injury.

•  The sub-base on this base router has an opening of 1-1/4".

 To use cutter bits with a larger 

diameter, install and use a sub-base with a larger diameter opening.

•  Do not use large router cutter bits for freehand routing. 

Use of large cutter bits when freehand 

routing could cause loss of control or create hazardous conditions that could result in serious 
personal injury. If using a router table, large bits should be used for edging only.

•  Be sure that the cutter bit is centered in a template guide (sold separately) prior to 

template guide applications to avoid personal injury or damage to finished work.

•  Do not remove more than 1/8" in a single pass. 

Excessive depth of cut can result in loss of 

control that could result in personal injury.

•  After completing a cut, turn the motor OFF and allow it to come to a complete stop before 

removing the router from the workpiece.

•  Let the motor come to a complete stop before putting the router down.

 Cutter bits coast 

after the power is turned off.

SAFETY GUIDELINES

Safety guidelines for Digital Plunge Router

•  Hold power tools by insulated gripping surfaces when performing an operation where the 

tool may contact hidden wiring or its own cord. 

Contact with a “live” wire may make exposed 

metal parts of the power tool “live” and could give the operator an electric shock.

•  The label on your tool may include the following symbols. The symbols and their 

definitionsare as follows:

  V .....................  Volts

  A .....................  Amperes 

  Hz ...................  Hertz

  W ....................  Watts

  min .................  Minutes

 

 ...............   Alternating current

 

 .............  Direct current

 n

...................  No load speed

 

 ...............  Class II Construction

  …/min ...........  Revolutions per minute

 

 ...............  Grounding terminal

  BPM ...............  Beats per minute

 

 ..............  

WARNING – To reduce the risk of injury, user must read instruction manual

.

•  Use clamps or another practical way to support and secure the workpiece to a stable platform.

 

Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

•  Keep the handles dry, clean, and free of oil or grease. 

This will permit better control of the tool.

•  Maintain a firm grip on the router with both hands to resist starting torque.

•  Never attempt to use the router motor without first installing it in an approved base.

 

Failure to heed this warning could result in personal injury and damage to the motor.

•  Make sure that the motor housing does not move up or down when clamped in the base.

 

If the motor is not securely clamped into the base, adjustments will not be accurate.

•  Do not hand-hold the router in an upside down or horizontal position. 

The motor can 

separate from the base if it is not properly attached according to the instructions.

•  Tighten the collet/nut securely to prevent the cutter bit from slipping.

 If the collet/nut is not 

securely tightened, the cutter bit may detach during use, causing serious personal injury.

SAFETY GUIDELINES

Содержание 054-6902-0

Страница 1: ...INSTRUCTION MANUAL DIGITAL PLUNGE ROUTER 054 6902 0...

Страница 2: ...NTY 43 44 If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 Read and understand this instruction manual thoroughly before using the...

Страница 3: ...er before using Keep this manual available for future reference Important This tool should only be serviced by a qualified service technician For more information call the toll free helpline at 1 800...

Страница 4: ...ardous situation Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SAFETY GUIDE...

Страница 5: ...red in a template guide sold separately prior to template guide applications to avoid personal injury or damage to finished work Do not remove more than 1 8 in a single pass Excessive depth of cut can...

Страница 6: ...ll reduce the risk of electric shock fire or serious injury Protect your hearing Wear appropriate personal hearing protection during use Under some conditions noise from this product may contribute to...

Страница 7: ...instructions carefully before using the digital plunge router Your digital plunge router has a precision built electric motor and it should only be connected to a 120 volt 60 Hz AC only power supply n...

Страница 8: ...ad speed 4 Variable Speed allows matching the proper speed to the material and cutter bit size 5 Quick clamp System allows the motor to be changed from a fixed base to a plunge base without use of too...

Страница 9: ...n the collet nut without a cutter bit installed OPERATING INSTRUCTIONS Removing the motor from the base fig 1 WARNING Always turn the motor off and unplug the router from the power source before makin...

Страница 10: ...pointing up 4 Press the spindle lock button to engage and lock the spindle shaft and the collet nut 5 Place the wrench on the collet nut and turn it counter clockwise to loosen the collet nut slightly...

Страница 11: ...d depth of cut rotate the depth stop turret until the lowest step of the turret A is aligned directly under the depth stop rod B Loosen the depth rod locking knob C and lower the depth stop rod until...

Страница 12: ...you are assembling parts making adjustments installing or removing collets nuts and cutter bits cleaning or when it is not in use Disconnecting the router will prevent accidental starting which could...

Страница 13: ...ver operate the router when you are fatigued WARNING Always securely clamp your workpiece and keep a firm grip on the router base with both hands at all times Failure to do so could result in loss of...

Страница 14: ...ty cuts OPERATING INSTRUCTIONS Internal routing with plunge base figs 11 and 11a WARNING Always securely clamp your workpiece and keep a firm grip on the router base with both hands at all times Failu...

Страница 15: ...cut which will alter the shape of the finished edge NOTICE The size diameter of the pilot that is used determines the maximum cut width that can be made with the pilot against the workpiece edge the s...

Страница 16: ...ays against the guide as is proper Rate of feed figs15a and 15b The proper rate of feed depends on several factors the hardness and moisture content of the workpiece the depth of cut and the cutting d...

Страница 17: ...s personal injury To adjust depth with depth ad justment wrench figs 18a 18b NOTICE The Depth Adjustment Wrench supplied is used to adjust the depth when the router is fixed to the router table CTC Mo...

Страница 18: ...nded for this tool might be dangerous and could result in serious injury 1 8 Straight 1 4 Straight 5 16 Straight 3 8 Straight 1 2 Straight 3 4 Straight Straight 3 8 Dove Tail 1 2 Dove Tail Dove Tail 1...

Страница 19: ...NGE ROUTER 054 6902 0 35 36 1 4 Roman Ogee Roman Ogee 3 8 Rab beting Rabbeting 1 4 Veining Veining 1 2 Core Box Core Box 1 2 Mortising Mortising 1 4 Panel Pilot Panel Pilot 1 3 8 45 Chamfer Chamfer OP...

Страница 20: ...r time 2 Use clean damp cloths to wipe the tool 3 Check the state of all electrical cables 4 Keep the motor air openings free from oil grease and sawdust or woodchips and store the tool in a dry place...

Страница 21: ...N position The carbon brushes have worn out completely Open the brush cap and replace the old brushes with suitable new brushes The surface of the workpiece is not smooth after cutting The bit is dull...

Страница 22: ...83000 Depth Adjusting Bolt 22 2822038000 Inner Wire Assembly 49 3550913000 Depth Stop Bar 23 2822039000 Inner Wire Assembly 50 3121634000 Depth Indicator 24 2740118000 Stator 51 3121639000 Cover 25 56...

Страница 23: ...a seasonable period of use d this warranty will not apply to routine maintenance and consumable items such as but not limited to fuel lubricants vacuum bags blades belts sandpaper bits fluids tune up...

Страница 24: ......

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