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DIGITAL PLUNGE ROUTER - 054-6902-0

DIGITAL PLUNGE ROUTER - 054-6902-0

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MICRO-ADjUSTMENTS WITH THE DEPTH-STOP 
ROD AND DEPTH-STOP TURRET 

(fig 5)

The depth-stop rod has a micro adjustment knob 
(A) that turns a screw (B) (inside the rod) either 
clockwise or counterclockwise to lower or raise 
the depth-stop rod on the turret (C) for micro 
adjustment of the plunge depth.

Each complete revolution of the micro-adjustment 
knob adjusts the plunging depth by approximately 
1/32".

When micro-adjusting the plunge depth, always make sure that the micro-adjustment screw has been 
turned down (clockwise) several revolutions from its top before setting the depth-stop rod and depth-
stop turret.

Always set your micro-adjustments with the plunge action in the raised, (or up) position, and locked 
down.

To use the micro-adjustment knob after the depth rod and turret have been set, check the final depth 
setting and micro-adjust as follows:

• 

To micro-increase the plunge depth, raise the micro-adjustment screw by turning the knob counter-
clockwise the desired amount.

• 

To micro-reduce the plunge depth; lower the micro-adjustment screw by turning the knob clockwise 
the desired amount.

DEPTH-STOP ROD AND DEPTH-STOP TURRET

 (fig 4)

The Depth-Stop Rod and the Depth-Stop Turret are 
used to control the plunge action cutting depth as 
follows:

1.  Turn the motor off and unplug the router from 

the power source.

2.  Place the router on a flat, level surface.

3.  With the cutter bit already installed, lower 

the plunge action until the cutter bit makes 
contact with the flat, level surface on which 
the router is sitting. Lock the plunge-depth 
locking lever (F). This position is ZERO - “0” from which further depth adjustments can be made.

4.  To set a desired depth-of-cut, rotate the depth-stop turret until the lowest step of the turret (A) is 

aligned directly under the depth-stop rod (B). Loosen the depth-rod locking knob (C) and lower the 
depth-stop rod until it contacts the lowest step on the turret (A).

5.  Slide the clear plastic depth indicator (D) until the red line on the indicator is lined up with ZERO 

- “0”, marked in black on the bottom of the depth scale. (This is now the indicating the point at 
which the bit makes contact with the workpiece).

6.  To set a desired cutting depth, slide the depth-stop rod (B) up until the red line on the clear plastic 

depth-indicator points to your desired cutting depth on the depth scale (E). Secure the depth-stop 
rod (B) at this position by tightening the depth-rod locking knob (C).

7.  Unlock the plunge-depth locking lever (F) to allow the bit to automatically retract to the "Up" position.

8.  The desired depth-of-cut may now be achieved by plunging the router down until the depth-stop 

rod contacts the selected step on the depth-stop turret.

NOTICE:

 When making depth adjustments on the plunge base, the motor clamp should always be 

closed securely.

USING THE DEPTH-STOP TURRET TO SET UP DEEP CUTS 

NOTICE:

 Making a single deep cut is never advisable. Smaller diameter cutter bits are easily broken by 

too much side thrust and torque. Larger cutter bits will cause a rough cut and be difficult to guide and 
control. For these reasons, do not exceed 1/8" depth of cut in a single pass.

To produce deep cuts, always make several progressively deeper cuts by starting with the highest step on the 
depth-stop turret and, after each cut, rotate the turret to the next lower step until the lowest step is reached.

Each of the  steps progresses by 1/4". increments. The 4 steps represent a total of “0” to 3/4" with a 
full 360° rotation of the turret. Repeat this process if necessary.

OPERA

TING INSTR

UCTIONS

OPERA

TING INSTR

UCTIONS

fig 5

A

B

C

fig 4

F

E

D

C

B

A

Содержание 054-6902-0

Страница 1: ...INSTRUCTION MANUAL DIGITAL PLUNGE ROUTER 054 6902 0...

Страница 2: ...NTY 43 44 If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 Read and understand this instruction manual thoroughly before using the...

Страница 3: ...er before using Keep this manual available for future reference Important This tool should only be serviced by a qualified service technician For more information call the toll free helpline at 1 800...

Страница 4: ...ardous situation Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SAFETY GUIDE...

Страница 5: ...red in a template guide sold separately prior to template guide applications to avoid personal injury or damage to finished work Do not remove more than 1 8 in a single pass Excessive depth of cut can...

Страница 6: ...ll reduce the risk of electric shock fire or serious injury Protect your hearing Wear appropriate personal hearing protection during use Under some conditions noise from this product may contribute to...

Страница 7: ...instructions carefully before using the digital plunge router Your digital plunge router has a precision built electric motor and it should only be connected to a 120 volt 60 Hz AC only power supply n...

Страница 8: ...ad speed 4 Variable Speed allows matching the proper speed to the material and cutter bit size 5 Quick clamp System allows the motor to be changed from a fixed base to a plunge base without use of too...

Страница 9: ...n the collet nut without a cutter bit installed OPERATING INSTRUCTIONS Removing the motor from the base fig 1 WARNING Always turn the motor off and unplug the router from the power source before makin...

Страница 10: ...pointing up 4 Press the spindle lock button to engage and lock the spindle shaft and the collet nut 5 Place the wrench on the collet nut and turn it counter clockwise to loosen the collet nut slightly...

Страница 11: ...d depth of cut rotate the depth stop turret until the lowest step of the turret A is aligned directly under the depth stop rod B Loosen the depth rod locking knob C and lower the depth stop rod until...

Страница 12: ...you are assembling parts making adjustments installing or removing collets nuts and cutter bits cleaning or when it is not in use Disconnecting the router will prevent accidental starting which could...

Страница 13: ...ver operate the router when you are fatigued WARNING Always securely clamp your workpiece and keep a firm grip on the router base with both hands at all times Failure to do so could result in loss of...

Страница 14: ...ty cuts OPERATING INSTRUCTIONS Internal routing with plunge base figs 11 and 11a WARNING Always securely clamp your workpiece and keep a firm grip on the router base with both hands at all times Failu...

Страница 15: ...cut which will alter the shape of the finished edge NOTICE The size diameter of the pilot that is used determines the maximum cut width that can be made with the pilot against the workpiece edge the s...

Страница 16: ...ays against the guide as is proper Rate of feed figs15a and 15b The proper rate of feed depends on several factors the hardness and moisture content of the workpiece the depth of cut and the cutting d...

Страница 17: ...s personal injury To adjust depth with depth ad justment wrench figs 18a 18b NOTICE The Depth Adjustment Wrench supplied is used to adjust the depth when the router is fixed to the router table CTC Mo...

Страница 18: ...nded for this tool might be dangerous and could result in serious injury 1 8 Straight 1 4 Straight 5 16 Straight 3 8 Straight 1 2 Straight 3 4 Straight Straight 3 8 Dove Tail 1 2 Dove Tail Dove Tail 1...

Страница 19: ...NGE ROUTER 054 6902 0 35 36 1 4 Roman Ogee Roman Ogee 3 8 Rab beting Rabbeting 1 4 Veining Veining 1 2 Core Box Core Box 1 2 Mortising Mortising 1 4 Panel Pilot Panel Pilot 1 3 8 45 Chamfer Chamfer OP...

Страница 20: ...r time 2 Use clean damp cloths to wipe the tool 3 Check the state of all electrical cables 4 Keep the motor air openings free from oil grease and sawdust or woodchips and store the tool in a dry place...

Страница 21: ...N position The carbon brushes have worn out completely Open the brush cap and replace the old brushes with suitable new brushes The surface of the workpiece is not smooth after cutting The bit is dull...

Страница 22: ...83000 Depth Adjusting Bolt 22 2822038000 Inner Wire Assembly 49 3550913000 Depth Stop Bar 23 2822039000 Inner Wire Assembly 50 3121634000 Depth Indicator 24 2740118000 Stator 51 3121639000 Cover 25 56...

Страница 23: ...a seasonable period of use d this warranty will not apply to routine maintenance and consumable items such as but not limited to fuel lubricants vacuum bags blades belts sandpaper bits fluids tune up...

Страница 24: ......

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