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DIGITAL PLUNGE ROUTER - 054-6902-0

DIGITAL PLUNGE ROUTER - 054-6902-0

15

16

Installing and removing the 
cutter bit

 (fig 2)

WARNING!

 Always turn the motor off and unplug 
the router from the power source before 
making any adjustments or installing 
accessories. Failure to turn the motor 
off and unplug the router could result in 
accidental starting, which can cause 
serious personal injury.

INSTALLING THE CUTTER BIT

1.  Turn the motor off and unplug the router from 

the power source.

2.  Remove the motor housing from the plunge 

base.

3.  Set the motor upside down on its top cap, 

with the collet/nut pointing up.

4.  Press the spindle-lock button to engage and lock the spindle shaft and collet/nut (fig 2).

5.  Place the wrench on the collet/nut and turn it counterclockwise to loosen the collet/nut slightly so it 

can accept the cutter bit shank.

6.  Insert the cutter bit shank into the collet/nut assembly as far as it will go, then back the shank out 

until the cutters are approximately 1/8" to 1/4" away from the face of the collet/nut (fig 2a).

7.  With the cutter bit inserted and the spindle-lock button pressed in to lock the shaft, place the 

wrench on the collet/nut and turn it clockwise until the collet/nut is firmly tightened on the cutter 
bit shank.

WARNING!

Tighten the collet/nut securely to prevent the cutter bit from slipping. If the collet/nut is not 
securely tightened, the cutter bit may detach during use, causing serious personal injury.

NOTICE:

 To ensure proper gripping of the cutter bit shank and minimize run-out, the shank of the cutter 

bit must be inserted into the collet/nut at least 5/8".

NOTICE:

 To prevent damage to the tool, do not tighten the collet/nut without a cutter bit installed.

OPERA

TING INSTR

UCTIONS

Removing the motor from the base

 

(fig 1)

WARNING!

Always turn the motor off and unplug the router from the power source before making any 
adjustments or installing accessories. Failure to turn the motor off and unplug the router 
could result in accidental starting, which can cause serious personal injury.

1.  Turn the motor off and unplug the router from the power source.

2.  Place the router (plunge base and motor housing) on a flat surface.

3.  With the back of the plunge base facing you, open the motor clamp (A) and make sure that the 

plunge action is in the “UP” position, with the plunge-depth locking lever (B) locked down.

4.  Lift the motor straight up out of the base, sliding the motor housing slot (C) free from the pin (D) in 

the plunge base.

5.  Set the motor upside down on its top cap with the collet pointing up and remove the bit.

WARNING!

Always remove the cutter bits from the collet/nut when the router is not being used. Leaving bits 
installed could result in an accident, causing serious personal injury.

Selecting the correct cutter bit 

WARNING!

Always verify that the tool is switched off and unplugged before installing any accessories 
on the tool.

This router comes with 1/4" and 1/2" collet/nuts that accept 1/4" and 1/2" shanks.

WARNING!

 Do not use a router cutter bit that is larger in diameter than 1 1/4" with the sub-base that 
is installed on this router, as it will not fit through the sub-base opening and will cause 
damage to the sub-base and the motor and could cause serious personal injury to the 
operator.

NOTICE:

 The sub-base installed on this router has an opening of 1 1/4". To use cutter bits with a larger 

diameter, use a sub-base with a larger opening, sold separately.

OPERA

TING INSTR

UCTIONS

fig 2

Nut

Collet

Spindle 
Lock

Cutter

Bit Shank

Spindle Lock

fig 2a

Содержание 054-6902-0

Страница 1: ...INSTRUCTION MANUAL DIGITAL PLUNGE ROUTER 054 6902 0...

Страница 2: ...NTY 43 44 If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 Read and understand this instruction manual thoroughly before using the...

Страница 3: ...er before using Keep this manual available for future reference Important This tool should only be serviced by a qualified service technician For more information call the toll free helpline at 1 800...

Страница 4: ...ardous situation Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SAFETY GUIDE...

Страница 5: ...red in a template guide sold separately prior to template guide applications to avoid personal injury or damage to finished work Do not remove more than 1 8 in a single pass Excessive depth of cut can...

Страница 6: ...ll reduce the risk of electric shock fire or serious injury Protect your hearing Wear appropriate personal hearing protection during use Under some conditions noise from this product may contribute to...

Страница 7: ...instructions carefully before using the digital plunge router Your digital plunge router has a precision built electric motor and it should only be connected to a 120 volt 60 Hz AC only power supply n...

Страница 8: ...ad speed 4 Variable Speed allows matching the proper speed to the material and cutter bit size 5 Quick clamp System allows the motor to be changed from a fixed base to a plunge base without use of too...

Страница 9: ...n the collet nut without a cutter bit installed OPERATING INSTRUCTIONS Removing the motor from the base fig 1 WARNING Always turn the motor off and unplug the router from the power source before makin...

Страница 10: ...pointing up 4 Press the spindle lock button to engage and lock the spindle shaft and the collet nut 5 Place the wrench on the collet nut and turn it counter clockwise to loosen the collet nut slightly...

Страница 11: ...d depth of cut rotate the depth stop turret until the lowest step of the turret A is aligned directly under the depth stop rod B Loosen the depth rod locking knob C and lower the depth stop rod until...

Страница 12: ...you are assembling parts making adjustments installing or removing collets nuts and cutter bits cleaning or when it is not in use Disconnecting the router will prevent accidental starting which could...

Страница 13: ...ver operate the router when you are fatigued WARNING Always securely clamp your workpiece and keep a firm grip on the router base with both hands at all times Failure to do so could result in loss of...

Страница 14: ...ty cuts OPERATING INSTRUCTIONS Internal routing with plunge base figs 11 and 11a WARNING Always securely clamp your workpiece and keep a firm grip on the router base with both hands at all times Failu...

Страница 15: ...cut which will alter the shape of the finished edge NOTICE The size diameter of the pilot that is used determines the maximum cut width that can be made with the pilot against the workpiece edge the s...

Страница 16: ...ays against the guide as is proper Rate of feed figs15a and 15b The proper rate of feed depends on several factors the hardness and moisture content of the workpiece the depth of cut and the cutting d...

Страница 17: ...s personal injury To adjust depth with depth ad justment wrench figs 18a 18b NOTICE The Depth Adjustment Wrench supplied is used to adjust the depth when the router is fixed to the router table CTC Mo...

Страница 18: ...nded for this tool might be dangerous and could result in serious injury 1 8 Straight 1 4 Straight 5 16 Straight 3 8 Straight 1 2 Straight 3 4 Straight Straight 3 8 Dove Tail 1 2 Dove Tail Dove Tail 1...

Страница 19: ...NGE ROUTER 054 6902 0 35 36 1 4 Roman Ogee Roman Ogee 3 8 Rab beting Rabbeting 1 4 Veining Veining 1 2 Core Box Core Box 1 2 Mortising Mortising 1 4 Panel Pilot Panel Pilot 1 3 8 45 Chamfer Chamfer OP...

Страница 20: ...r time 2 Use clean damp cloths to wipe the tool 3 Check the state of all electrical cables 4 Keep the motor air openings free from oil grease and sawdust or woodchips and store the tool in a dry place...

Страница 21: ...N position The carbon brushes have worn out completely Open the brush cap and replace the old brushes with suitable new brushes The surface of the workpiece is not smooth after cutting The bit is dull...

Страница 22: ...83000 Depth Adjusting Bolt 22 2822038000 Inner Wire Assembly 49 3550913000 Depth Stop Bar 23 2822039000 Inner Wire Assembly 50 3121634000 Depth Indicator 24 2740118000 Stator 51 3121639000 Cover 25 56...

Страница 23: ...a seasonable period of use d this warranty will not apply to routine maintenance and consumable items such as but not limited to fuel lubricants vacuum bags blades belts sandpaper bits fluids tune up...

Страница 24: ......

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