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Manu

Flo

 



 

Flow Measurement & Control Products 

Page 1 

a division of 

MANU ELECTRONICS PTY LTD 

www.manuelectronics.com.au

 

 

 

 

 

ME995-7

 

 

LITRES PRESET BATCH CONTROLLER 

 

 DATASHEET 

 
 
FEATURES 

 

 

4-Digit LED display. 

 

4 LED status indicators. 

 

Preact function. 

 

Preset maximum limit. 

 

Missing pulse detection. 

 

Counts in Litres upto 9999.  

 

Optional PLC and computer interface. 

 

Signal conditioning, with K-factor. 

 

Compatibility with most flowmeters.

 

 

The  ME995-7  LITRES  preset  Batch  Controller  can  be  used  with  most  pulse  output  flowmeters,  for  preset  liquid  batch 
control applications. 
 
The  controller  incorporates  a  preact  (overflow  deduct)  feature,  K-factor  adjustment,  4  LED  status  indicators  and 
diagnostic safeties. With the ME995-7 Batch Controller using the same 10-pin Weidmuller receptacle plug as the previous 
models, making changeover or upgrade instant with no rewiring necessary. It can be easily interfaced with PLCs, thus 
incorporating the controller's safety features and providing a backup batch facility. 
 
With  4  rotary  selector  switches,  batch  quantities  are  easily  selected.  The  batch  operator  can  also  visually  refer  to  the 
numbered selector dials for the selected batch quantity. Command operations are by user-friendly toggle switches, and 
four LEDs indicate operational status conditions.  
 
Batch counting is in 1 Litre increments, up to a maximum 9000 Litres.  
 
The  controller  operates  from  standard  220  -  260  vac  (or  optional  24vac,  110vac  or  12  -  24  VDC)    voltage  supplies. 
Contact output drive is via one (or optional two) relays. (or with –OC open contact drive to allow control output switching 
drive of any external voltage). Standard controllers are in panel mount form, or optionally can be housed in a metal box or 
IP65 ABS wall mount enclosure. 
 

The ME995-7 controller  is designed for compatibility with ManuFlo flowmeters and many other types. 

Calibration for the desired flowmeter is selectable via the rear dials. 

 
 
SAFETY FEATURES 

LIMIT (LM) LED

 activates if batch cycle reaches locked internal limit or if circuit diagnostics detect internal chip 

problem. There is subsequent automatic shutoff of voltage contact drive. 

 

PULSE FAIL (PF) LED

 activates if no pulses arrive within 1.5 seconds (variable) initial start time period, or if pulses are 

interrupted during batch cycle and fall below (variable) pulse scanning time (typical 30Hz). There is subsequent 
automatic shutoff of voltage contact drive output. 

 

FLOW (FL) LED

 monitors and indicates incoming pulses from field flowmeter, or if TEST is used. 

 

CONTACT DRIVE (CD) LED

 indicates voltage contact output drive when pump or solenoid are activated. 

 

* Internal audible 

ALARM

 sounds momentarily upon completion of batch cycle, and continuously if PULSE FAIL or LIMIT 

LEDs are activated or if overflow runs 26 litres over selected batch quantity.   

 
 

OPERATING INSTRUCTIONS  

ME995-7

 
 

Содержание ManuFlo ME995-7

Страница 1: ...urrent draw Consider wiring an override button N O with spring return for manual batching or top up of water which will be counted by the controller display See wiring diagram C Install the Rota Pulse paddlewheel sensor RPFS P in a straight pipe section with the same diameter pipe as the adaptor tee section with 10x diameter before and 5x diameter after the sensor with no elbows reducers valves or...

Страница 2: ...1 Litre increments up to a maximum 9000 Litres The controller operates from standard 220 260 vac or optional 24vac 110vac or 12 24 VDC voltage supplies Contact output drive is via one or optional two relays or with OC open contact drive to allow control output switching drive of any external voltage Standard controllers are in panel mount form or optionally can be housed in a metal box or IP65 ABS...

Страница 3: ...ected 200L when 190L on LEDs this is 10L more or 5 over 10 190x100 So decrease the calibration value by 5 i e if calibration set to 300 new value is 300 5 300 15 285 Set Calibration U 5 T 8 H 2 4 If the amount collected is less than is shown on the LED display then increase the set calibration value by the same difference e g if collected 180L when 190L on LEDs this is 10L less or 5 under 10 190x1...

Страница 4: ...wo product changeover output drive Allows 2 flowmeter inputs pump drives e g ME995 7 is the standard Batch Controller 240vac powered whereas ME995 7 MC2 is an ME995 7 Batch Controller with a scaled open collector pulse output and a Start Stop Reset PLC commands interface HOUSING ENCLOSURES SHB SHB1 Single enclosure Powder coated metal Single enclosure Powder coated metal Wired with 240vac contacto...

Страница 5: ... N TWIN SHIELDED CABLE at rear of Batch Controller PUMP ME995 WIRING DIAGRAM ACTIVE Optional batch override top up momentary push button switch Standard AC Wiring for Pump and optional Solenoid at rear of Batch Controller ACTIVE Rear ME995 SHIELD 0 v PULSE SHIELDED CABLE CONTACT CONTACT 1 VDC Optionalbatch override top up momentarypush button switch Gate Valve Solenoid Flowmeter VDC 0v Open Contac...

Страница 6: ...tion to larger size pipes is possible depending on pipe wall thickness alternatively the Long Stem LS versions with adaptors are then used With only one moving part and limited intrusion into the pipe and combined with its flow through design the RPFS allows accurate measurement of liquid flows with virtually no head losses Each of the 4 blades of the rotor paddlewheel extends approximately one ce...

Страница 7: ...val of RPFS from Pipe adaptor Fitting Triangular Keyway Type Nipple Adaptor see FIG 6 1 Unscrew the black PVC locking cap anti clockwise 2 Hold the neck of the Tee piece in your left hand grasp the RPFS body with your right hand and turn slowly anti clockwise until the sensor hydraulically raises out of slot then pull upwards out of the socket never by the cable When returning the sensor to nipple...

Страница 8: ...talled in a horizontal inclined or vertical pipe position Note If mounted in horizontal or inclined pipe make sure insertion position of sensor is at top or 45 from top not on the underside Selection of pipe diameter For best results use the table below Pipe size Flowrange Litres min Pulses Litre mm Min Max approx 1 2 20 13 160 116 25 20 250 75 32 30 410 46 40 50 640 30 50 90 1000 20 63 132 1580 1...

Страница 9: ... SC140 LS 150 mm PVC150SC LS SCP150 LS SC160 LS 160 mm SCPE160 LS SC160 LS 200 mm PVC200SC LS SCP200 LS SC200 LS 225 mm SCPE225 LS SC225 LS 250 mm SCP250 LS SC250 LS 280 mm SC280 LS 300 mm PVC300SC LS SCPE300 LS SC315 LS 315 mm SC315 LS 500 mm Galvanised iron threaded ends BSP female 2000 kPa Note 25mm can be supplied with straight pipe sections already fitted Part GAL25 T2 PVC T piece Class 18 Ca...

Страница 10: ...RPFS and ME995 Wiring and Plumbing Diagrams c 2004 Manu Electronics Pty Ltd 1 ...

Страница 11: ...RPFS and ME995 Wiring and Plumbing Diagrams c 2004 Manu Electronics Pty Ltd 2 ...

Страница 12: ...RPFS and ME995 Wiring and Plumbing Diagrams c 2004 Manu Electronics Pty Ltd 3 ...

Страница 13: ... past batch select Faulty solenoid valve not closing service solenoid valve check air pressure or water does not stop properly insufficient air pressure Wet loads more water Paddlewheel bushes worn Check paddlewheel collected than indicated Wheel dirty flowing over range Replace with new paddlewheel recalibrate Dry loads less water Requires recalibration test Set new calibration figure rear switch...

Страница 14: ...c minimum flowrate required If flow drops below 1 5 Litres sec the pulse fail will activate The equation is Pulse fail frequency Hz Pulses Litre x minimum flowrate of pipe diameter in Litres sec The flowrate frequency Hz minimum setting can be adjusted by soldering a capacitor in parallel with the standard capacitor found on the PCB See Table 2 and diagram below for values and location on the PCB ...

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