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Manu

Flo

 

 

 

 

 

       

Page 8

 

 

             

MANU ELECTRONICS

 

PTY LTD

 

Flow Measurement Products

                                                                                            

41 Carter Road, Brookvale NSW 2100 

                                        

                         

 

                                   

Website: 

http://www.manuelectronics.com.au

 

 

RPFS_Datasheet  07/07/2018

 

 

INSTALLATION GUIDE 

RPFS

 
 

Adapter Tee keyway fittings are available in: 

 

1.  PVC Class 18 Cat. 19 Slip tees (F-glue-ends) pressure pipe 
     Sizes:  20, 25, 32, 40, 50, 65, 80 & 100 mm. 
     PVC high pressure saddle clamps: 40, 50, 80 and 100mm. 
2.  Galvanized Iron threaded connections: 
     BSP (F): pipe sizes 25, 32, 40 & 50 mm;   
     BSP (M) pipe sizes 80 & 100mm. 
3.  Gunmetal  BSP(m) threaded connection end  pipe tube tees  20 mm.  
4.  Polypipe saddle clamps in pipe sizes 40, 50, 63, 75, 90, 110 mm 
5.  PVC saddles 40, 50, 80 and 100mm. 
6.  Stainless steel 25, 32, 40 & 50mm, larger sizes fabricated on request. 
7.  FOR PIPE SIZES 110mm  and larger refer to the RPFS-LS model 

 

**Further custom made fittings are available on request. 

 

Use ManuFlo 

BSPB, BSPB-LS 

(Long Stem) Brass or 

BSPSS

 Stainless Steel 

pipe adapter keyway nipple - with locknut, which has a 1” OD BSP thread for 
screwed insertion into 1”(female BSP) half-sockets which can be welded 
directly to pipe, the BSPB fittings can be coupled to any 1” BSP female entries 
including saddle clamps.  

 

Installation Conditions 

 

IMPORTANT

: A minimum of 10x pipe diameter before (upstream of)  the 

sensor and at least 5x pipe diameter after sensor of straight pipe section 
must be fitted, with no bends, reductions, enlargements, restrictions, valves 
etc within this section. This will help eliminate flow turbulence to ensure  
optimum accuracy performance. 

 

The RPFS sensor must measure in a full pipe flow section. 

 

Can be installed in a horizontal, inclined or vertical pipe position. 

     (Note: If mounted in horizontal or inclined pipe, make sure   
     insertion position of sensor is at top or 45

 from top,  not on the underside). 

 

 

 

 

 

 

 

 

Selection of pipe diameter:                                                         

(For best results, use the table below):

 

Pipe size 

Flowrange (Litres/min) 

Pulses/Litre 

(mm) 

Min 

Max 

(approx.) 

(1)(2)

20 

13 

160 

116 

25 

20 

250 

75 

32 

30 

410 

46 

40 

50 

640 

30 

50 

90 

1000 

20 

63 

132 

1580 

11.7 

65 

120 

1690 

12 

75 

180 

2250 

8.3 

80 

190 

2560 

7.3 

90 

244 

3240 

5.7 

100 

300 

4005 

4.6 

110   (-LS) 

343 

4845 

3.8 

125  (-LS) 

426 

6255 

3.0 

140  (-LS) 

516 

7850 

2.4 

150  (-LS) 

600 

9010 

160  (-LS) 

650 

10200 

1.8 

195  (-LS) 

900 

15200 

1.22 

200  (-LS) 

950 

16000 

1.16 

250  (-LS) 

1480 

25000 

0.7 

280  (-LS) 

1850 

31400 

0.6 

 

 

ELECTRICAL INSTALLATION/DATA  

Cable connection: 

 

 

RPFS-P

#

     

Black   =  Pulse 

 

     Brown 

      

=  + 5-30 VDC 

 

     Blue    

    

=  O.V. ground/shield 

looking at 

plug on

RPFS-P sensor

Brown

(5-30 VDC)

Black

(Pulse)

Blue

(Ground)

looking at 

socket on

RPFS-P cable

Brown
(5-30 VDC)

Black
(Pulse)

RPFS-H

#

     White  =  Pulse 

  

     Red    

 

=  + 5-30 VDC 

 

     Shield  =  O.V. ground/shield  

  

 

# If connecting to non-ManuFlo equipment, a 2K2 pull-up resistor 
may be required between (+) and Pulse. 

 

For extra cable length, use shielded cable only! 

 

      WARNING: To avoid electrical interference the RPFS-H and RPFS-L 
should not be installed within 30cm of any AC fields, otherwise 50Hz 
could be detected and create oscillations. 
 

(1)

 

For >315mm diameter pipes:  

Pulses per Litre = 50273  /  [ (Pipe diameter in mm) 

2.016 

]

 

 

(2)

 

NOTE:

 Due to gravitational forces, the pulse output value can differ 

up to 6% between a vertical flow that is upwards or downwards. Where 
possible, perform a calbration check to determine pulse rate given the 
pipe diameter and flow conditions. Once calibrated, meter will give linear 
and repeatable results within the flow range 

 

 

Installing Into Existing Pipe Lines

FIG.1 

IMPORTANT: 

Содержание ManuFlo ME995-7

Страница 1: ...urrent draw Consider wiring an override button N O with spring return for manual batching or top up of water which will be counted by the controller display See wiring diagram C Install the Rota Pulse paddlewheel sensor RPFS P in a straight pipe section with the same diameter pipe as the adaptor tee section with 10x diameter before and 5x diameter after the sensor with no elbows reducers valves or...

Страница 2: ...1 Litre increments up to a maximum 9000 Litres The controller operates from standard 220 260 vac or optional 24vac 110vac or 12 24 VDC voltage supplies Contact output drive is via one or optional two relays or with OC open contact drive to allow control output switching drive of any external voltage Standard controllers are in panel mount form or optionally can be housed in a metal box or IP65 ABS...

Страница 3: ...ected 200L when 190L on LEDs this is 10L more or 5 over 10 190x100 So decrease the calibration value by 5 i e if calibration set to 300 new value is 300 5 300 15 285 Set Calibration U 5 T 8 H 2 4 If the amount collected is less than is shown on the LED display then increase the set calibration value by the same difference e g if collected 180L when 190L on LEDs this is 10L less or 5 under 10 190x1...

Страница 4: ...wo product changeover output drive Allows 2 flowmeter inputs pump drives e g ME995 7 is the standard Batch Controller 240vac powered whereas ME995 7 MC2 is an ME995 7 Batch Controller with a scaled open collector pulse output and a Start Stop Reset PLC commands interface HOUSING ENCLOSURES SHB SHB1 Single enclosure Powder coated metal Single enclosure Powder coated metal Wired with 240vac contacto...

Страница 5: ... N TWIN SHIELDED CABLE at rear of Batch Controller PUMP ME995 WIRING DIAGRAM ACTIVE Optional batch override top up momentary push button switch Standard AC Wiring for Pump and optional Solenoid at rear of Batch Controller ACTIVE Rear ME995 SHIELD 0 v PULSE SHIELDED CABLE CONTACT CONTACT 1 VDC Optionalbatch override top up momentarypush button switch Gate Valve Solenoid Flowmeter VDC 0v Open Contac...

Страница 6: ...tion to larger size pipes is possible depending on pipe wall thickness alternatively the Long Stem LS versions with adaptors are then used With only one moving part and limited intrusion into the pipe and combined with its flow through design the RPFS allows accurate measurement of liquid flows with virtually no head losses Each of the 4 blades of the rotor paddlewheel extends approximately one ce...

Страница 7: ...val of RPFS from Pipe adaptor Fitting Triangular Keyway Type Nipple Adaptor see FIG 6 1 Unscrew the black PVC locking cap anti clockwise 2 Hold the neck of the Tee piece in your left hand grasp the RPFS body with your right hand and turn slowly anti clockwise until the sensor hydraulically raises out of slot then pull upwards out of the socket never by the cable When returning the sensor to nipple...

Страница 8: ...talled in a horizontal inclined or vertical pipe position Note If mounted in horizontal or inclined pipe make sure insertion position of sensor is at top or 45 from top not on the underside Selection of pipe diameter For best results use the table below Pipe size Flowrange Litres min Pulses Litre mm Min Max approx 1 2 20 13 160 116 25 20 250 75 32 30 410 46 40 50 640 30 50 90 1000 20 63 132 1580 1...

Страница 9: ... SC140 LS 150 mm PVC150SC LS SCP150 LS SC160 LS 160 mm SCPE160 LS SC160 LS 200 mm PVC200SC LS SCP200 LS SC200 LS 225 mm SCPE225 LS SC225 LS 250 mm SCP250 LS SC250 LS 280 mm SC280 LS 300 mm PVC300SC LS SCPE300 LS SC315 LS 315 mm SC315 LS 500 mm Galvanised iron threaded ends BSP female 2000 kPa Note 25mm can be supplied with straight pipe sections already fitted Part GAL25 T2 PVC T piece Class 18 Ca...

Страница 10: ...RPFS and ME995 Wiring and Plumbing Diagrams c 2004 Manu Electronics Pty Ltd 1 ...

Страница 11: ...RPFS and ME995 Wiring and Plumbing Diagrams c 2004 Manu Electronics Pty Ltd 2 ...

Страница 12: ...RPFS and ME995 Wiring and Plumbing Diagrams c 2004 Manu Electronics Pty Ltd 3 ...

Страница 13: ... past batch select Faulty solenoid valve not closing service solenoid valve check air pressure or water does not stop properly insufficient air pressure Wet loads more water Paddlewheel bushes worn Check paddlewheel collected than indicated Wheel dirty flowing over range Replace with new paddlewheel recalibrate Dry loads less water Requires recalibration test Set new calibration figure rear switch...

Страница 14: ...c minimum flowrate required If flow drops below 1 5 Litres sec the pulse fail will activate The equation is Pulse fail frequency Hz Pulses Litre x minimum flowrate of pipe diameter in Litres sec The flowrate frequency Hz minimum setting can be adjusted by soldering a capacitor in parallel with the standard capacitor found on the PCB See Table 2 and diagram below for values and location on the PCB ...

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