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Indicates an imminently hazardous situation which, if not avoided,

will result in death or

serious injury

Indicates a potentially hazardous situation which, if not avoided,

may result in death or

serious injury!

Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury

May also alert unsafe pr

actices.

Provides information, special instructions or references about the

lift truck.

NOTE or NOTICE

Precautions which must be taken to avoid damage to the lift truck.

IMPORTANT

CAUTION

WARNING

DANGER

CALIFORNIA PROPOSITION 65 WARNING

Diesel Engine Exhaust and some of its constituents are known to the State of California

to cause cancer, birth defects or other reproductive harm.

WARNING:

Battery posts, terminals and related accesories and related accessories

contain lead and lead compounds.

Wash hands after handling.

SAFETY DECALS

The purpose of this chapter is to introduce you to the safety messages, decals, and nameplates found on

The purpose of this chapter is to introduce you to the safety messages, decals, and nameplates found on
your forklift truck.

your forklift truck. The decals

The decals are identified by

are identified by name, part num

name, part number,

ber, location, and a

location, and a brief description.

brief description. (The

(The

forklift model logos, and other misc. decals

forklift model logos, and other misc. decals not shown, can be found in your forklift parts manual.)

not shown, can be found in your forklift parts manual.) The

The

decals illustrated may not be exactly the same as those installed on your forklift; installation of the decals

decals illustrated may not be exactly the same as those installed on your forklift; installation of the decals
varies depending on the forklift model, series, decal updates, etc..

varies depending on the forklift model, series, decal updates, etc.. The size and location of some decals

The size and location of some decals

limit the amount of information that can

limit the amount of information that can be placed upon it.

be placed upon it. For this reason, additional detailed information

For this reason, additional detailed information

not found on the decals is provided through-out this manual.

Every decal placed on the lift truck is important; they are constant reminders of safety and instructions that

Every decal placed on the lift truck is important; they are constant reminders of safety and instructions that
should never be taken for

should never be taken for granted.

granted. Even experienced operators can

Even experienced operators can be seriously injured or

be seriously injured or killed by ignor-

killed by ignor-

ing, refusing to enforce, or forgetting to follow safe operating procedures!

ing, refusing to enforce, or forgetting to follow safe operating procedures! Do not assume you know all safe-

Do not assume you know all safe-

ty issues concerning the decals.

ty issues concerning the decals. Before operating the lift truck; learn the meaning(s) of the decals as

Before operating the lift truck; learn the meaning(s) of the decals as

described in this

described in this manual.

manual. If any decal

If any decal becomes illegible

becomes illegible or missing,

or missing, have it

have it replaced immediately!

replaced immediately! Always

Always

replace decals using the same decal part no., unless otherwise

replace decals using the same decal part no., unless otherwise specified by the manufacturer.

specified by the manufacturer. For replace-

For replace-

ment decals not found in your parts manual, contact

ment decals not found in your parts manual, contact your nearest dealer.

your nearest dealer. If you have any questions, contact

If you have any questions, contact

https://www.forkliftpdfmanuals.com/

Содержание MLT625-75 H S1-E3

Страница 1: ...tou Americas Parts Department 262 334 6653 Fax 254 867 6504 Fax 254 867 6504 MLT625 75 H S1 E3 MLT625 75 H S1 E3 Operator Manual Operator Manual Catalog No 51900001 Catalog No 51900001 In Rel 03 2011...

Страница 2: ...https www forkliftpdfmanuals com...

Страница 3: ...3 MAINTENANCE 3 MAINTENANCE 4 ATTACHMENTS 4 ATTACHMENTS 5 ELECTRICAL 5 ELECTRICAL HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC THE TEXTS AND ILLUSTRATIONS IN THIS DOCUMENT MUST NOT BE REPRODUCED EITHER WH...

Страница 4: ...1 2 1 2 https www forkliftpdfmanuals com...

Страница 5: ...https www forkliftpdfmanuals com...

Страница 6: ...https www forkliftpdfmanuals com...

Страница 7: ...ROUGH TERRAIN FORKLIFT TRUCK ROUGH TERRAIN FORKLIFT TRUCK GENERAL GENERAL SAFETY SAFETY ST STANDARDS ANDARDS I I Contents Contents https www forkliftpdfmanuals com...

Страница 8: ...1 2 1 2 https www forkliftpdfmanuals com...

Страница 9: ...operator training program should consist of the following a careful selection of the operator considering physical qualifications job attitude and aptitude a careful selection of the operator conside...

Страница 10: ...rklift truck truck operators shall have read and be familiar with the 4 Before operating any rough terrain forklift truck truck operators shall have read and be familiar with the operator s manual for...

Страница 11: ...t up or down travel straight up or down 33 Under all travel conditions operate the rough 33 Under all travel conditions operate the rough terrain forklift truck at a speed that will permit it to be br...

Страница 12: ...t necessary to permit lowering to the transport position e use tag lines to restrain load swing whenever possible e use tag lines to restrain load swing whenever possible 50 At the beginning of each s...

Страница 13: ...ed red suc such th h that i at it can t cannot not mov move eit e either her sid sidewa eways or ys or fore and aft The load center must not exceed 24 fore and aft The load center must not exceed 24 i...

Страница 14: ...ords retained three inspections are performed and documented and records retained three months for monthly months for monthly one year for one year for annual annual c Before November 10 2014 operator...

Страница 15: ...aking and steering capabilities load ratings an pabilities load ratings and clearances d clearances When When referring to the location of forklift components the terms left right front and rear are r...

Страница 16: ...del logos and other misc decals not shown can be found in your forklift parts manual not shown can be found in your forklift parts manual The The decals illustrated may not be exactly the same as thos...

Страница 17: ...801012 Boom equipped m Boom equipped models odels Location to the Location to the right of the right of the operator near the hydraulic control lever operator near the hydraulic control lever Instruct...

Страница 18: ...801007 Boom equipped Boom equipped models models Location on Location on both sides both sides of the boom nose of the boom nose Keep away from power lines Keep away from power lines X XI I SAFETY DE...

Страница 19: ...t pulley cover s Keep hands and clothing away from rotating fan and belts Keep hands and clothing away from rotating fan and belts X XII II SAF SAFETY ETY DEC DECALS ALS Gear Shift Pattern 33460 Gear...

Страница 20: ...used in the brake system mineral oil to be used in the brake system XI XIII II 221322 221322 234800 234800 SAF SAFETY ETY DEC DECALS ALS Hydraulic Oil 234798 or 76573 Hydraulic Oil 234798 or 76573 Loc...

Страница 21: ...els models Location on Location on the the dash in view of the operator dash in view of the operator Towing the forklift will damage the transmission Towing the forklift will damage the transmission r...

Страница 22: ...away from the mast crossbracing crossbracing HAND THROTTLE DANGER 804784 HAND THROTTLE DANGER 804784 Boom equipped Boom equipped models option models option Location Near the Location Near the hand t...

Страница 23: ...ie N mero de serie Masse vide Masse vide Unladen mass Unladen mass Num rod homologation Num rod homologation Homologationnumber Homologationnumber Numerod omologazione Numerod omologazione Contrase ah...

Страница 24: ...1 2 1 2 1 1 OP OPER ERA ATI TING NG Content Page Content Page https www forkliftpdfmanuals com...

Страница 25: ...1 1 1 1 AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS https www forkliftpdfmanuals com...

Страница 26: ...O STANDARD ENVIRONMENTAL CONDITIONS C MODIFICATION OF THE LIFT T C MODIFICATION OF THE LIFT TRUCK RUCK D FRENCH ROAD D FRENCH ROAD TRAFFIC RULES TRAFFIC RULES or see current legislation in other or se...

Страница 27: ...OT TO BE USED FOR A LONG TIME IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION INTRODUCTION PREPARING THE LIFT TRUCK PREPARING THE LIFT TRUCK PROTECTING THE I C ENGINE PROTECTING THE I...

Страница 28: ...ntilated premises It is prohibited is prohibited to use the lift truck in areas where there is a risk of fire or which are potentially explosive e g Refineries fuel or gas depots stores of inflammable...

Страница 29: ...rvicing or r The risk of accident while using servicing or repairing your lift truck can be restricted if epairing your lift truck can be restricted if you follow the safety instructions and safety me...

Страница 30: ...the tyres in the chapter 2 chapter 2 DESCRIPTION FRONT AND REAR TYRES There are optional solutions consult your DESCRIPTION FRONT AND REAR TYRES There are optional solutions consult your dealer dealer...

Страница 31: ...othes Make sure you have the Make sure you have the appropriate protective equipment for the job to be done appropriate protective equipment for the job to be done Prolonged exposure to high noise lev...

Страница 32: ...g lights it is equipped with working lights During handling operations make sure that no one is in the During handling operations make sure that no one is in the way of the lift truck way of the lift...

Страница 33: ...recting the maneuver while standing outside the truck s area of travel making su while standing outside the truck s area of travel making sure to keep this re to keep this person clearly in view at pe...

Страница 34: ...lst driving Do not manoeuvre the lift truck with the jib in the raised positi Do not manoeuvre the lift truck with the jib in the raised position unless under exceptional circum on unless under except...

Страница 35: ...badly damaging such par system with the risk of badly damaging such parts ts Stop the I C engine with the ignition switch Stop the I C engine with the ignition switch Remove the ignition key Remove t...

Страница 36: ...CK WITH A TRAILER TRUCK WITH A TRAILER For using a trailer observe the regulations in force in your country maximum travel speed braking maximum weight of trailer etc For using a trailer observe the r...

Страница 37: ...k properly uck attachments work properly Comply with the load char Comply with the load chart limits for the lift truck for the attachment used t limits for the lift truck for the attachment used Do n...

Страница 38: ...t that AGGRA In the event that AGGRAVA VATING hydraulic movem TING hydraulic movements are cut off only per ents are cut off only perform form de aggravating hydraulic movements in the following order...

Страница 39: ...ards to position the load on position the load on the forks and check the forks and check the load s longitudinal and lateral stability the load s longitudinal and lateral stability E1 E1 E2 E2 1 1 2...

Страница 40: ...1 2 until the load is above the pi Lift and extend the jib 1 2 until the load is above the pile while keeping an eye on the le while keeping an eye on the longitudinal stability limiter and warning d...

Страница 41: ...THE STABILIZERS The stabilizers are used to optimise the lift truck s lifting per The stabilizers are used to optimise the lift truck s lifting performances see 2 DESCRIPTION INSTRUMENTS AND CONTROLS...

Страница 42: ...uring this operation the transverse attitude must be permanently maintained the bubble in the level must be kept between the two must be permanently maintained the bubble in the level must be kept bet...

Страница 43: ...and over truck to loose stability and overturn turn MUST be used with a lift MUST be used with a lift truck equipped with an operational hydraulic movement cut out device truck equipped with an operat...

Страница 44: ...limiter and warning device see 2 DESCRIP ty limiter and warning device see 2 DESCRIPTION INSTRUMENTS AND CONTROLS TION INSTRUMENTS AND CONTROLS comes on while travelling gently bring the lift truck co...

Страница 45: ...jacks or suppor orts ts The lift truck must not The lift truck must not be moved with one or more person s in the platform be moved with one or more person s in the platform It is forbidden to transp...

Страница 46: ...NANCE F MAINTENANCE Your platform must be periodically inspected to ensure its continued compliance The inspection frequency is defined by the current legislation in the Your platform must be periodic...

Страница 47: ...the end of accumulator reaches the end of its autonomy its autonomy If the transmitter is switched off If the transmitter is switched off by turning the key button to by turning the key button to sto...

Страница 48: ...IC ACCUMULATORS that may be fitted on your lift truck are pressurized units Removing these accumulators and their pipework is a The HYDRAULIC ACCUMULATORS that may be fitted on your lift truck are pre...

Страница 49: ...726 For these operations we recommend the use of a MANITOU protective product reference 603726 Instructions for using the product are given Instructions for using the product are given on the packagin...

Страница 50: ...0 for turbo must be increased by 50 for turbo engines engines Open the filler plug spray the protective product around Open the filler plug spray the protective product around the rocker arm shaft and...

Страница 51: ...1 27 1 27 https www forkliftpdfmanuals com...

Страница 52: ...1 28 1 28 2 2 DESCRIPTION DESCRIPTION Content Page Content Page https www forkliftpdfmanuals com...

Страница 53: ...2 1 2 1 https www forkliftpdfmanuals com...

Страница 54: ...T THE LIFT TRUCK TRUCK 2 6 2 6 CHARACTERISTICS CHARACTERISTICS 2 8 2 8 FRONT AND REAR TIRES FRONT AND REAR TIRES 2 10 2 10 DIMENSIONS AND LOAD CHART DIMENSIONS AND LOAD CHART 2 12 2 12 INSTRUMENTS AND...

Страница 55: ...ce it is recommended that a note of these numbers is made in the spaces provided at the time For the owner s convenience it is recommended that a note of these numbers is made in the spaces provided a...

Страница 56: ...xinominale Capacit maxinominale Capacidadm ximonominal Capacidadm ximonominal Effort de traction Effort de traction Tractiveeffort Tractiveeffort Forza ditraino Forza ditraino Esfuerzo de traccion Esf...

Страница 57: ...p pe e K KU UB BO OT TA A V V3 33 30 07 7 F Fu ue el l D Di ie es se el l N Nu um mb be er r o of f c cy yl li in nd de er rs s 4 4 i in n l li in ne e S Su uc ct ti io on n S Su up pe er rc ch ha ar...

Страница 58: ...d dB B 7 76 6 c ca ab b c cl lo os se ed d Level of sound power ensured in the LwA Level of sound power ensured in the LwA environment environment according to directive 2000 14 EC modified by direct...

Страница 59: ...ma ax xi im mu um m r re ea ac ch h o on n t ty yr re es s k kg g Distance from the centre of gravity from the load to the lug of the Distance from the centre of gravity from the load to the lug of t...

Страница 60: ...7 1 37 160 60 25 5 25 500 00 78 78 3300 3300 1 11 05 1 05 157 3 157 3 80 80 54 2 54 299 99 46 8 46 869 69 135 135 GOODYEAR GOODYEAR 12 5 80 18 SGI 14PR 134A6 12 5 80 18 SGI 14PR 134A6 TUBELESS TUBELES...

Страница 61: ...28 36 5 36 5 D D mm mm in in 3 3894 894 153 3 153 3 D1 D1 mm mm in in 3 3831 831 150 8 150 8 D2 D2 mm mm in in 3 3393 393 133 6 133 6 E E mm mm in in 5 5094 094 200 6 200 6 F F mm mm in in 1 1500 500...

Страница 62: ...119 4 S S mm mm in in 6 6531 531 257 1 257 1 T T mm mm in in 3 3475 475 136 8 136 8 U1 U1 mm mm in in 2 2000 000 78 7 78 7 U2 U2 mm mm in in 2 2167 167 85 3 85 3 V V mm mm in in 4 4240 240 166 9 166 9...

Страница 63: ...INSTRUMENTS AND CONTROLS INSTRUMENTS AND CONTROLS 3 3 1 12 2 6 6 1 156 56 2 21 1 4 4 1 15 5 1 18 8 2 22 2 2 24 4 2 25 5 2 28 8 15 15 7 7 2 20 0 19 19 2 21 1 2 22 2 https www forkliftpdfmanuals com...

Страница 64: ...HINE INTERFACE MMI 6A CONTROL PANEL 6A CONTROL PANEL 6B SCREEN DISPLAY 6B SCREEN DISPLAY 7 7 SWITCHES SWITCHES 8 8 ARMREST AND STORAGE ARMREST AND STORAGE 9 9 FUSES AND RELAYS IN THE CAB FUSES AND REL...

Страница 65: ...ER S SEAT STANDARD DESIGNED FOR MAXIMUM COMFORT THIS SEAT CAN BE ADJUSTED AS FOLLOWS DESIGNED FOR MAXIMUM COMFORT THIS SEAT CAN BE ADJUSTED AS FOLLOWS WEIGHT ADJUSTMENT FIG A WEIGHT ADJUSTMENT FIG A A...

Страница 66: ...cleaning eaning A rocking head rest increases the risk of an A rocking head rest increases the risk of an accident accident First check the resistance of the fabric on a small concealed area before u...

Страница 67: ...rect functioning of the seat For this reason make sure Dirt may adversely affect the correct functioning of the seat For this reason make sure your seat is always clean your seat is always clean The c...

Страница 68: ...the lift truck under the safest possible conditions possible conditions When activating the electrical system of the lift truck all the red and orange When activating the electrical system of the lif...

Страница 69: ...is clogged up Stop the lift truck and carry out the necessary repairs see cleaning and replacement requirements in chapter 3 MAINTENANCE FILTERS truck and carry out the necessary repairs see cleaning...

Страница 70: ...yed to ayed to provide a provide a reminder t reminder to replace o replace the the engine oil and the engine oil and the oil filter after the first 50 oil filter after the first 50 hours of operation...

Страница 71: ...or fault 520307 520307 Proportional telescope control fault Proportional telescope control fault 520310 520310 Proportional attachment control fault Proportional attachment control fault 520315 520315...

Страница 72: ...JIB PROVISION OPTION ELECTRICAL JIB PROVISION See 2 DESCRIPTION DESCRIPTION AND USE OF See 2 DESCRIPTION DESCRIPTION AND USE OF THE OPTIONS THE OPTIONS N REVERSIBLE N REVERSIBLE VENTILA VENTILATION CO...

Страница 73: ...F28 Ventilation control 10A F29 OPTION Pneumatic seat 10A F29 OPTION Pneumatic seat 10A F30 Front and rear working lights 25A F30 Front and rear working lights 25A OPTION Blue headlights 25A OPTION Bl...

Страница 74: ...s flash C The left hand direction indicators flash D The sidelights and the rear D The sidelights and the rear lights are on lights are on E The dipped headlights and the rear E The dipped headlights...

Страница 75: ...h sign of circuit B without sign and of circuit A with sign P Pr re es ss s t th he e b bu ut tt to on n f fo or r t tw wo o s se ec co on nd ds s t th he e s sc cr re ee en n w wi il ll l a ap pp pe...

Страница 76: ...rds to the lift regards to the lift truck axle Never change the steering mode whilst driving truck axle Never change the steering mode whilst driving B STEERING SELECTION LEVER B STEERING SELECTION LE...

Страница 77: ...ntermediate positions allow the temperature to be adjusted The intermediate positions allow the temperature to be adjusted C AIR CONDITIONING CONTROL C AIR CONDITIONING CONTROL This control with a pil...

Страница 78: ...st the steering wheel to the desired position Push the knob back to lock Push the knob back to lock the steering wheel in position the steering wheel in position 29 29 DOCUMENT HOLDER NET DOCUMENT HOL...

Страница 79: ...TIFICATION OF THE TION OF THE LIFT TRUCK LIFT TRUCK To use a trailer To use a trailer see current r see current regulations in your country egulations in your country maximum running speed braking max...

Страница 80: ...light bar are working properly light bar are working properly A Left r A Left rear indicator ear indicator B Rear fog lights B Rear fog lights C Earth C Earth D Right D Right rear indicator rear indi...

Страница 81: ...TEM OF PREHEATING SYSTEM Rated range of Rated range of power 220 240V power 220 240V 50 60Hz 50 60Hz Current con Current consumpt sumption 4 5A ion 4 5A Clas Class 1 equi s 1 equipment pment Equipment...

Страница 82: ...sitivity with 30 mA sensitivity Only connect to and disconnect from the power suppl Only connect to and disconnect from the power supply while the unit is off and the I C engine is stopped y while the...

Страница 83: ...achment and backward to release it backward to release it Once the attachment is locked return switch 2 to position A to prevent accidental release of the Once the attachment is locked return switch 2...

Страница 84: ...N 11 ATTACHMENT HYDRAULIC CONTROL FORCED OPERATION This OPTION must only be used with an attachment requiring continuous hydraulic movement of type This OPTION must only be used with an attachment req...

Страница 85: ...achment flow rate see 2 DESCRIPTION see 2 DESCRIPTION 16 HYDRAULIC CONTROLS 16 HYDRAULIC CONTROLS Repeat the procedure for positions 2 and 3 Repeat the procedure for positions 2 and 3 READING HYDRAULI...

Страница 86: ...2 3 2 36 6 3 3 MAINTENANCE MAINTENANCE Content Page Content Page https www forkliftpdfmanuals com...

Страница 87: ...3 1 3 1 https www forkliftpdfmanuals com...

Страница 88: ...ITOU ORIGINAL SPARE PARTS AND EQUIPMENT 3 4 3 4 ST START UP ART UP CHECKLIST CHECKLIST 3 5 3 5 FILTERS CARTRIDGES AND BELTS FILTERS CARTRIDGES AND BELTS 3 6 3 6 LUBRICANTS AND FUEL LUBRICANTS AND FUEL...

Страница 89: ...T TRUCKS MUST BE SERVICED USING ORIGINAL MANITOU PARTS SERVICED USING ORIGINAL MANITOU PARTS IF YOU USE PARTS WHICH ARE NOT ORIGINAL MANITOU IF YOU USE PARTS WHICH ARE NOT ORIGINAL MANITOU PARTS PARTS...

Страница 90: ...ITS DEALER NETWORK ITS DEALER NETWORK the dealer network list is the dealer network list is available on manitou web site www manitou com available on manitou web site www manitou com START UP CHECKL...

Страница 91: ...ks s 1 10 07 7 M MA AS ST T A AS SS SE EM MB BL LY Y 01 01 Fix Fixed and m ed and mobi obile upr le uprigh ights ts 02 02 C Car arri ria age ge 0 03 3 C Ch ha ai in ns s 04 04 R Rol oll ler ers s 0 05...

Страница 92: ...TION FILTERS Part number 750306 Part number 750306 Clean 50 H Clean 50 H Change 250 H Change 250 H FUEL FILTER FUEL FILTER Part number 746364 Part number 746364 Change 500 H Change 500 H CYCLONIC PRE...

Страница 93: ...rganized with the dealer a diagnostic analysis of engine transmission and axle oils on and axle oils may be requested depending on the rate of use may be requested depending on the rate of use RECOMME...

Страница 94: ...l Shell Tellus T46 Shell Tellus T46 Citgo Transgard THF Lo Temp Citgo Transgard THF Lo Temp BRAKE BRAKE O OR RG GA AN NS S T TO O B BE E L LU UB BR RI IC CA AT TE ED D R RE EC CO OM MM ME EN ND DA AT...

Страница 95: ...r must be replaced after the first 50 hours of service then every first 50 hours of service then every 500 hours of service 500 hours of service A A ADJ ADJUST UST C C CHE CHECK G CK G GRE GREASE ASE...

Страница 96: ...2 2 R R JIB JIB Jib pads Jib pads 3 3 1 13 3 G G Jib Jib 3 17 3 17 G G G G Jib pads wear Jib pads wear C C Condition of jib unit Condition of jib unit C C Bearings and articulation rings Bearings and...

Страница 97: ...e differential oil level Rear axle differential oil level 3 21 3 21 C C C C Rear wheels reducers oil level Rear wheels reducers oil level 3 21 3 21 C C C C Rear axle differential oil Rear axle differe...

Страница 98: ...condensation due to the atmospheric conditions atmospheric conditions Open access panel 1 fig A3 Open access panel 1 fig A3 Remove cap 2 fig A3 Remove cap 2 fig A3 Fill the fuel tank with clean fue Fi...

Страница 99: ...ll persons at a distance during inflation Respect the recommended tyre pressures given recommended tyre pressures given NOTE There is an OPTIONAL wheel toolkit NOTE There is an OPTIONAL wheel toolkit...

Страница 100: ...ht comes on this operation must be carried out as quickly as possible 1 hour maximum The cartridge must not be cleaned tridge must not be cleaned more than seven times after which it must more than se...

Страница 101: ...n the same di ir jet aimed in the same direction as the cooling rection as the cooling air flow fig B2 air flow fig B2 Clean with Clean with the fan running for the fan running for best results best r...

Страница 102: ...connect the hydraulic attachment see 4 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE PICKING UP THE ATTACHMENTS Place the ATTACHMENTS FOR USE WITH THE RANGE PICKING UP THE ATTACHMENTS Place the lift tru...

Страница 103: ...e th ce the cap e cap Check visually tha Check visually that there is no leakage in t there is no leakage in the tank and pipes the tank and pipes If the braking oil level is abnormally low consult yo...

Страница 104: ...3 MAINTENA change if necessary see 3 MAINTENANCE NCE FILTERS CARTRIDGES AND BELTS FILTERS CARTRIDGES AND BELTS Check the belt tension between the pulleys of the crankshaft and of the Check the belt te...

Страница 105: ...d check the tension again after the first 20 If the compressor belt has to be changed check the tension again after the first 20 hours of operation hours of operation C3 FUEL WATER TRAP C3 FUEL WATER...

Страница 106: ...f ft 25 36lbf ft C8 FRONT AND REAR WHEELS REDUCERS OIL LEVEL C8 FRONT AND REAR WHEELS REDUCERS OIL LEVEL CHECK CHECK Place the lift truck on level ground Place the lift truck on level ground with the...

Страница 107: ...odicity of the cartridge must be reduced up to 250 hours in a heavily laden dust atmosphere and with pre filtration atmosphere and with pre filtration Change the cartridge in a clean location with the...

Страница 108: ...y in place and retighten cover 2 fig D Refit the assembly in place and retighten cover 2 fig D5 2 5 2 Put back cap 1 fig D5 1 Put back cap 1 fig D5 1 1 1 D5 2 D5 2 2 2 D5 3 D5 3 3 3 4 4 D5 4 D5 4 3 3...

Страница 109: ...ve level and filling plug 2 fig D7 in order to ensure that the oil ing plug 2 fig D7 in order to ensure that the oil is drained is drained properly properly Refit and Refit and tighten drain pl tighte...

Страница 110: ...he lift truck on level ground Place the lift truck on level ground with the I C engine stopped with the I C engine stopped Inspect the parts susceptible to leaks Inspect the parts susceptible to leaks...

Страница 111: ...p clean lint free cloth Check the condition of Check the condition of the new safety cartridge before fitting see 3 M the new safety cartridge before fitting see 3 MAINTENANCE AINTENANCE FILTERS AND B...

Страница 112: ...he level of the red Observe the oil level on dipstick 5 fig E3 4 the oil level should be at the level of the red point point Check for any possible leaks at the drain plugs Check for any possible leak...

Страница 113: ...of the hole hole Check for any possible leaks at the drain plug Check for any possible leaks at the drain plug Refit and tighten level and fill Refit and tighten level and filling plug 2 fig E6 tight...

Страница 114: ...be carried out if necessary or every two years at the beginning of winter Plac winter Place the lift truck on e the lift truck on level ground with the I C engine stopped and cold level ground with t...

Страница 115: ...during the whole The I C engine does not contain any corrosion resistor and must be filled during the whole year with a year with a mixture containing 25 of ethylene glycol based antifreeze mixture c...

Страница 116: ...pressor has an oil level gauge fig F2 Never uns The compressor has an oil level gauge fig F2 Never unscrew this gauge because it crew this gauge because it would depressurizes the installation The oil...

Страница 117: ...site to the wh the axle opposite to the wheel to be eel to be changed changed Unlock the nuts Unlock the nuts of the wheel of the wheel to be changed to be changed Place the jack under the flared axle...

Страница 118: ...naked flame flame Work Work in in a a well ventilated well ventilated area area In In the even the event of t of electrolyte electrolyte being s being spilled ont pilled onto the o the skin or skin o...

Страница 119: ...ning points the fastening points provided fig G6 2 a provided fig G6 2 and G6 3 nd G6 3 G7 LIFT TRUCK ON A PLATFORM G7 LIFT TRUCK ON A PLATFORM TRANSPORTING TRANSPORTING Ensure that the safety instruc...

Страница 120: ...e chocks to the platform at the front and at the at the front and at the rear of each tyre fig G7 1 rear of each tyre fig G7 1 Also fix the chocks to the platform on the inside of eac Also fix the cho...

Страница 121: ...3 3 3 35 5 https www forkliftpdfmanuals com...

Страница 122: ...3 3 3 36 6 Content Page Content Page https www forkliftpdfmanuals com...

Страница 123: ...4 1 4 1 4 4 OPTIONAL OPTIONAL ATTACHMENTS ATTACHMENTS FOR USE WITH FOR USE WITH THE RANGE THE RANGE https www forkliftpdfmanuals com...

Страница 124: ...ODUCTION 4 5 4 5 PIC PICKIN KING G UP UP THE THE A ATT TTACH ACHMEN MENTS TS 4 6 4 6 TECHN TECHNICAL ICAL SPECI SPECIFICA FICATIONS TIONS OF OF A ATT TTACHME ACHMENTS NTS 4 8 4 8 A ATT TTACHMENT ACHME...

Страница 125: ...uld be kept in the places provided in the lift tr kept in the places provided in the lift truck For standard attachments their use is governed by the instructions contained on this uck For standard at...

Страница 126: ...hment s mass and centre of gravity In the event of truck taking account of the attachment s mass and centre of gravity In the event of the attachment the attachment having less capacity than the lift...

Страница 127: ...s n facilitating the locking to the carriage If it is not correctly oriented take the necessar not correctly oriented take the necessary precautions in order to move it safely y precautions in order t...

Страница 128: ...with the caps not used with the caps provided provided HAN HAND D REL RELEAS EASING ING AND AND DIS DISCON CONNEC NECTIN TING G THE THE A ATT TTACH ACHMEN MENT T ProceedinthereverseorderofparagraphHAN...

Страница 129: ...4 4 8 8 MAIN MAIN LECTRI LECTRIC SHEMATIC C SHEMATIC Contents Contents https www forkliftpdfmanuals com...

Страница 130: ...SCHEMATIC A3 A3 C BLES C BLES LABELS LABELS ON THE ON THE LECTRI LECTRICAL CAL HARNE HARNESS SS A4 A4 ELECTRICAL ELECTRICAL SCH MA SCH MATIC TIC MT 625 Turbo MT 625 Turbo B B MT 625 T COMFORT MLT 625...

Страница 131: ...CODES ON ON ELECTRICAL ELECTRICAL SCH MA SCH MATIC TIC A A 2 2 1 1 3 3 4 4 5 5 6 6 7 7 8 8 9 9 1 10 0 1 11 1 1 12 2 1 13 3 1 14 4 1 15 5 1 16 6 1 17 7 1 18 8 1 19 9 V V B B a at t M M a as ss se e C C...

Страница 132: ...eling of the c bles c bles and the and the compo components nents on the wiring diagram on the wiring diagram L gende L gende 1 1 Feed Feed 2 2 Electrical Electrical Compo Component nent 3 3 Descripti...

Страница 133: ...re wire C1 C1 Main Electrical Main Electrical Sch ma Sch matic tic pages pages MT 625 T COMFORT MLT 625 75 H MT 625 T COMFORT MLT 625 75 H POSITION POSITION OF THE OF THE CONNECT CONNECTOR ORS P S PE...

Страница 134: ...BD DIAGNOSTIC IC C11 C11 3 TRANSMISSION 3 TRANSMISSION C15 C15 4 4 HYDRAULIC HYDRAULIC MOVEMENT MOVEMENT C19 C19 5 5 ILLUMINATION ILLUMINATION SIGNALS VENTILATION SIGNALS VENTILATION C23 C23 6 OPTIONS...

Страница 135: ...25 T COMFORT MLT 625 75 H MT 625 T COMFORT MLT 625 75 H POSITION POSITION OF THE OF THE CONNECTORS CONNECTORS PER PER SCH MA SCH MATIC TIC C Co on nn ne ec ct te eu ur rs s S Sc ch h 1 1 S Sc ch h 2 2...

Страница 136: ...X39 X40 X40 X41 X41 X46 X46 X47 X47 X50 X50 X56 X56 X57 X57 X58 X58 X59 X59 X62 X62 X63 X63 X64 X64 X65 X65 X66 X66 X67 X67 X91 X91 C4 C4 Main Electrical Main Electrical Sch m Sch matic atic MT 625 T...

Страница 137: ...70 X270 X274 X274 X275 X275 X276 X276 X277 X277 X286 X286 X289 X289 X290 X290 X291 X291 X292 X292 X294 X294 X295 X295 X299 X299 X300 X300 X302 X302 X303 X303 X304 X304 C5 C5 Main Electrical S Main Ele...

Страница 138: ...331 X331 X358 X358 X360 X360 X362 X362 X363 X363 X365 X365 X367 X367 X368 X368 X370 X370 X372 X372 X373 X373 X374 X374 X375 X375 X376 X376 X377 X377 X378 X378 X381 X381 X382 X382 X383 X383 X385 X385 X...

Страница 139: ...t off off S S8 8 C Ch h s ss si is s X X1 1 S S2 2 4 way switch key 4 way switch key A11 A11 C Ch h s ss si is s X X2 2 S S2 2 6 way switch key 6 way switch key A15 A15 M Mo ot te eu ur r X X3 3 R R1...

Страница 140: ...nt te er rf fa ac ce e C Ch h s ss si is s Engine Engine K13 K13 A1 A1 Dashboard Dashboard unit unit E24 E24 A A2 2 E EC CU U t tr ra an ns sm mi is ss si io on n M M2 28 8 A A3 3 E EC CU U h hy yd d...

Страница 141: ...Ca ab biin ne e X X3 30 03 3 M M a as ss se e A AV V C Ca ab biin ne e BF2 M4 BF2 M4 K7 K7 BF2 M2 BF2 M2 X118 X118 X138 X138 S50 S50 X2 X2 X1 X1 S2 S2 A1 A1 BF2 M1 BF2 M1 P1 P1 P2 P2 B6 B6 2 2 6 6 5...

Страница 142: ...26 6 1 13 3 1 1 1 1 6 6 1 1 4 4 2 25 5 2 22 2 2 21 1 6 6 3 3 5 5 2 2 1 1 3 3 2 2 1 1 2 2 3 3 C C A A N N L L C C A A N N H H C C A A N N G G N N D D B B A A T T IG IG L L B B B B A A B B 0 03 3 0 04...

Страница 143: ...ponents nents R Re ep p D D s scription cription Position Position on on sch ma sch matic tic Correspondance Correspondance hydraulique hydraulique Fuses Fuses and and rela relays ys R Re ep p D D s s...

Страница 144: ...V C C B Ba at t BF2 M2 BF2 M2 X58 X58 A1 A1 BF2 M1 BF2 M1 P1 P1 P2 P2 B6 B6 A5 LLMI A5 LLMI 5 5 5 5 4 4 1 1 9 9 4 4 1 1 9 9 5 5 4 4 323 323 25 mm2 25 mm2 1 1 7 7 1 1 2 2 7 7 9 9 2 2 7 7 7 7 2 2 7 7 8...

Страница 145: ...1 1 4 4 3 3 5 5 5 5 2 2 2 2 B B A A T T B B A A T T C3 C3 C C A A N N L L C C A A N N H H C C A A N N G G N N D D B B A A B B 26 26 02 02 01 01 0 07 7 2 21 1 A3 A3 1 1 2 2 V V P P I I N N R R E E F F...

Страница 146: ...B13 B13 Hydrostatic Hydrostatic motor motor speed speed sensor sensor G6 G6 B14 B14 Hydraulic pump speed sensor Hydraulic pump speed sensor Q6 Q6 B B1 15 5 R Ro ol ll le er r 1 1 s su ur r J JS SM M...

Страница 147: ...ctric Electric Sch m Sch matic atic Transmission Transmission A A 2 2 1 1 3 3 4 4 5 5 6 6 7 7 8 8 9 9 1 10 0 1 11 1 1 12 2 1 13 3 1 14 4 1 15 5 1 16 6 1 17 7 1 18 8 1 19 9 X X 3 30 00 0 M M a as ss se...

Страница 148: ...O T T R R P P M M I I N N M M O O T T H H Y Y D D R R D D I I N N F F O O R R W W D D I I N N R R E E V V 2 2 6 6 2 2 4 4 2 2 2 2 2 2 3 3 7 7 5 5 7 7 4 4 1 1 7 7 7 7 2 2 1 1 6 6 73 73 7 7 4 4 7 7 5 5...

Страница 149: ...tch Hydraulic cutoff switch TUV TUV M M23 23 C Ch h s ss si is s X X3 31 12 2 S S1 18 8 Rear Fog Lamp Switch Rear Fog Lamp Switch O5 O5 C Ch h s ss si is s X X3 31 13 3 S S1 19 9 Beacon Switch Beacon...

Страница 150: ...34 NO NO boom boom retraction retraction sensor sensor K K24 24 S45 S45 Accessory Flow line Accessory Flow line S lect S lecto or A35 r A35 S46 S46 Accessory line decompression control Accessory line...

Страница 151: ...ab biin ne e 2 27 79 9 A A P P C C 1 15 5 2 27 77 7 A A P P C C 5 54 4 323 323 25 mm2 25 mm2 EP15 EP15 BF2 M1 BF2 M1 S45 S45 S46 S46 S52 S52 S22 S22 A4 A4 S22 S22 B11 B11 Angle de Angle de fl che 12V...

Страница 152: ...7 01 1 1 12 2 1 15 2 5 22 1 2 1 0 0 1 14 0 4 02 0 2 0 3 2 3 2 0 2 0 2 6 1 6 13 3 1 12 2 2 2 4 1 4 1 6 6 A3 A3 O O U U T T L L S S 1 1 I I N N T T O O R R 1 1 2 2 I I N N A A N N A A V V 1 1 I I N N A...

Страница 153: ...Front wheel alignment Sensor Front wheel alignment Sensor S21 S21 C Ch h s ss si is s X X6 66 6 B B1 12 2 Rear Wheel alignment sensor Rear Wheel alignment sensor Q23 Q23 C Ch h s ss si is s X X6 67 7...

Страница 154: ...S20 S20 B34 B34 Fuel Gauge Fuel Gauge E39 E39 B35 B35 Clogged air Clogged air G32 G32 D D1 1 D Di io od de e C C6 6 D D2 2 D Di io od de e M M2 28 8 D D5 5 D Di io od de e A A5 5 E2 E2 Back up light B...

Страница 155: ...cator control I25 I25 M3 M3 Beacon Motor Beacon Motor S27 S27 M4 M4 Roof Roof Mot Moto or r wiper wiper O31 O31 M5 M5 Front wiper pump motor Front wiper pump motor S31 S31 M6 M6 Front motor wiper Fron...

Страница 156: ...30 03 3 M M a as ss se e A AV V C Ca ab biin ne e A AP P C C 5 54 4 2 2 7 78 8 2 27 77 7 2 27 79 9 2 28 80 0 A AP P C C 5 54 4 A AP P C C 1 15 5 A AP P C C 1 15 5 V V C C B Ba at t 323 323 25 mm2 25 m...

Страница 157: ...253 253 254 254 1 1 5 5 5 5 2 2 2 2 4 4 31 31 68 68 135 135 9 9 7 7 1 1 0 0 1 1 1 1 0 0 8 8 1 1 1 1 4 4 BAT BAT 37 37 37 37 30 30 D IN REV D IN REV PWM D OUT PWM D OUT 31 31 D IN FORW D IN FORW 30 30...

Страница 158: ...h c cutoff switch TUV TUV I I16 16 C Ch h s ss si is s X X3 31 12 2 S S1 18 8 Rear Rear fog fog lamp lamp switch switch M4 M4 C Ch h s ss si is s X X3 31 13 3 S S1 19 9 Beacon Switch Beacon Switch I4...

Страница 159: ...eaker Left speaker C18 C18 M9 M9 Heater m Heater moto oto fan fan G37 G37 M10 M10 Air condition condenser Air condition condenser Moto Moto fan fan Q35 Q35 M11 M11 Air seat Motor Air seat Motor E26 E2...

Страница 160: ...y line d compression compression 7 5A 7 5A G G4 4 F29 F29 Air seat Air seat 10A 10A E E5 5 F30 F30 Front working light Front working light night lights night lights poultry blue lights poultry blue li...

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Содержание MLT625-75 H S1-E3

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