background image

1 - 9

1 - 9

g g

g g

- Make s

- Make sure that the 

ure that the scaffolding,

scaffolding, loading platform,

loading platform, pilings or ground 

pilings or ground is capable of 

is capable of bearing the load.

bearing the load.

- Never stack loads on uneven ground,

- Never stack loads on uneven ground, they may tip over

they may tip over..

If the load or the attachment must remain above a structure for a long time, there is the risk that it will rest on the structure because of 

If the load or the attachment must remain above a structure for a long time, there is the risk that it will rest on the structure because of 

the boom descending owing to the oil in the cylinders cooling down.

the boom descending owing to the oil in the cylinders cooling down.

To eliminate this risk : 

To eliminate this risk : 

- Regularly check the distance between the load or the attachment and the structure and readjust this if necessary.

- Regularly check the distance between the load or the attachment and the structure and readjust this if necessary.

- If possible use the lift truck at an oil temperature as close as possible to ambient temperature.

- If possible use the lift truck at an oil temperature as close as possible to ambient temperature.

- In the case of work near aerial lines,

- In the case of work near aerial lines, ensure that the safety distance is sufficient betw

ensure that the safety distance is sufficient between the working area of the lift truck and

een the working area of the lift truck and

the aerial line.

the aerial line.

You must consult your local electrical agency. You could be electrocuted or seriously injured if you operate or park the lift truck too close 

You must consult your local electrical agency. You could be electrocuted or seriously injured if you operate or park the lift truck too close 

to power cables.

to power cables.

In the event of high winds, do not carry out handling work that jeopardizes the stability of the lift truck and its load, particularly if the load 

In the event of high winds, do not carry out handling work that jeopardizes the stability of the lift truck and its load, particularly if the load 

catches the wind badly.

catches the wind badly.

D - VISIBILITY

D - VISIBILITY

- The safety of personnel within the lift truck's radius of operation as well as that of the lift truck 

- The safety of personnel within the lift truck's radius of operation as well as that of the lift truck and its operator

and its operator,, depends on the

depends on the

operator having good visibility of the environment immediately around the lift truck,

operator having good visibility of the environment immediately around the lift truck, under all circumstances at all times.

under all circumstances at all times.

- This lift truck was designed to provide the operator with good visibility (direct or indirect via rear-view mirrors) of the immediate

- This lift truck was designed to provide the operator with good visibility (direct or indirect via rear-view mirrors) of the immediate

environment during movement with the lift truck empty and boom in transport position.

environment during movement with the lift truck empty and boom in transport position.

- If the volume of th

- If the volume of the load limits visibility ahead,

e load limits visibility ahead, particular precautions must be taken 

particular precautions must be taken ::

- move in reverse ;

- move in reverse ;
- adjust the site layout ;

- adjust the site layout ;
- be assisted by someone (outside the area of operations of the lift truck) who can direct movements,

- be assisted by someone (outside the area of operations of the lift truck) who can direct movements, making sure that

making sure that

this person is 

this person is  always in view.

always in view.

- always avoid maneuvering too far in reverse.

- always avoid maneuvering too far in reverse.

- With certain specific attachments,

- With certain specific attachments, lift truck moving operations ma

lift truck moving operations may need the boom to be 

y need the boom to be in high position. In this case,

in high position. In this case, visibility 

visibility 

on the right is limited and particular precautions must be taken :

on the right is limited and particular precautions must be taken :

- adjust the site layout ;

- adjust the site layout ;
- be assisted by someone (outside the area of operations of the lift truck) who can direct movements.

- be assisted by someone (outside the area of operations of the lift truck) who can direct movements.

- In any situation where visibility of the r

- In any situation where visibility of the route is inadequate,

oute is inadequate, obtain the help of someone (outside the are

obtain the help of someone (outside the area of operations of the lift

a of operations of the lift

truck) to direct movements,

truck) to direct movements, making sure that this person is always in view

making sure that this person is always in view..

- Maintain all compone

- Maintain all components used 

nts used for visibility clean,

for visibility clean, well-adjusted,

well-adjusted, and in good 

and in good working order : 

working order : windscreen and 

windscreen and windows,

windows, windscreen

windscreen

wipers and wa

wipers and washers

shers,, road and work lights

road and work lights,, rear-

rear-view mirror

view mirrors.

s.

You must consult your local electrical agency. You could be electrocuted or seriously injured if you operate or park the 

You must consult your local electrical agency. You could be electrocuted or seriously injured if you operate or park the 
lift truck too close to power lines.

lift truck too close to power lines.

DANGER

DANGER

During high winds do not attempt moving loads that may catch the wind or cause the fork lift to be unstable.

During high winds do not attempt moving loads that may catch the wind or cause the fork lift to be unstable.

DANGER

DANGER

If the load or the attachment must remain above a structure for a period of time, there is the risk that it will settle 

If the load or the attachment must remain above a structure for a period of time, there is the risk that it will settle 
upon the structure as the hydraulic oil in the cylinders cools.

upon the structure as the hydraulic oil in the cylinders cools.
To eliminate this risk : 

To eliminate this risk : 
- Regularly check the distance between the load or the attachment and the structure and readjust as necessary.

- Regularly check the distance between the load or the attachment and the structure and readjust as necessary.
- If possible use the lift truck at an oil temperature as close as possible to ambient temperature.

- If possible use the lift truck at an oil temperature as close as possible to ambient temperature.

WARNING

WARNING

  

E - STARTING THE LIFT TRUCK

E - STARTING THE LIFT TRUCK

SAFETY NOTICE

SAFETY NOTICE

The lift truck must only be started up or manoeuvred when the operator is sitting in the driver’s cab, with his seat belt adjusted and fas- 

The lift truck must only be started up or manoeuvred when the operator is sitting in the driver’s cab, with his seat belt adjusted and fas- 

tened.

tened.

- Never try to start the lift truck by pushing or towing it. Such operation may cause severe damage to the transmission. If neces-

- Never try to start the lift truck by pushing or towing it. Such operation may cause severe damage to the transmission. If neces-

sary

sary,, to tow the lift truck in an emerge

to tow the lift truck in an emergency

ncy,, the trans

the transmissio

mission must be placed in the neu

n must be placed in the neutral posit

tral position (see

ion (see : 3 - MAINTENANCE

: 3 - MAINTENANCE : G

: G

- OCCASIONAL MAINTENANCE).

- OCCASIONAL MAINTENANCE).

- If using an emergency battery for start-up,

- If using an emergency battery for start-up, use a battery with the same characteristics and 

use a battery with the same characteristics and respect battery polarity when connec-

respect battery polarity when connec-

ting it. Connect at first the positive terminals before the negative terminals.

ting it. Connect at first the positive terminals before the negative terminals.

Failure to respect polarity between batteries can cause serious damage to the electrical circuit. The electrolyte in the battery may produce 

Failure to respect polarity between batteries can cause serious damage to the electrical circuit. The electrolyte in the battery may produce 

an explosive gas. Avoid flames and generation of sparks close to the batteries. Never disconnect a battery while it is charging.

an explosive gas. Avoid flames and generation of sparks close to the batteries. Never disconnect a battery while it is charging.

INSTRUCTIONS

INSTRUCTIONS
- Check the closing and locking of the hood(s).

- Check the closing and locking of the hood(s).
- Make sure that the forward/reverse lever is in neutral.

- Make sure that the forward/reverse lever is in neutral.
- Turn the ignition key to the position I to activate the electrical system.

- Turn the ignition key to the position I to activate the electrical system.

- Mak

- Make sure the signal lights on the instrument control panel and fuel level indicators are working properly (see

e sure the signal lights on the instrument control panel and fuel level indicators are working properly (see : 2 - DESCRIP-

: 2 - DESCRIP-

TION

TION : INSTRUM

: INSTRUMENTS AND CONTRO

ENTS AND CONTROLS).

LS).

- T

- Turn the ignition key to position II to preheat for 

urn the ignition key to position II to preheat for  5 seconds and turn the ignition key fully

5 seconds and turn the ignition key fully : the I.C. engine should then start.

: the I.C. engine should then start.

Release the ignition key and let the I.C. engine run at idle.

Release the ignition key and let the I.C. engine run at idle.

- Do not engage the starter motor for more than 15 seconds and carry out the preheating for 5 seconds between unsuccessful

- Do not engage the starter motor for more than 15 seconds and carry out the preheating for 5 seconds between unsuccessful

attempts.

attempts.

- Make sure all the signal lights on the control instrument panel are off.

- Make sure all the signal lights on the control instrument panel are off.
- Check all control instruments when the I C engine is warm and at regular intervals during use

- Check all control instruments when the I C engine is warm and at regular intervals during use so as to quickly detect any pro-

so as to quickly detect any pro-

  

The lift truck must be started or 

The lift truck must be started or maneuvered only when the operator is sitting in the 

maneuvered only when the operator is sitting in the driver’s cab, his seat 

driver’s cab, his seat 

belt fastened and properly adjusted.

belt fastened and properly adjusted.

WARNING

WARNING

Failure to respect polarity between batteries can cause serious damage to the electrical circuit. The electrolyte in the 

Failure to respect polarity between batteries can cause serious damage to the electrical circuit. The electrolyte in the 
battery may produce an explosive gas. Avoid flames and 

battery may produce an explosive gas. Avoid flames and generation of sparks close to the batteries. Never disconnect 

generation of sparks close to the batteries. Never disconnect 

a battery while it is charging.

a battery while it is charging.

WARNING

WARNING

CONTENTS

CONTENTS

https://www.forkliftpdfmanuals.com/

Содержание MLA 628 -120 LSU 3-E2 Series

Страница 1: ...rica Inc Parts Dept 800 425 3727 or 254 799 0232 800 425 3727 or 254 799 0232 Parts Dept Parts Dept Fax 254 Fax 254 867 6504 867 6504 Website www manitou na com Website www manitou na com MLA 628 120...

Страница 2: ...CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 3: ...CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 4: ...CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 5: ...ETY TY MESSA MESSAGES GES V VII II SAFET SAFETY Y DECA DECALS LS VII VIII I TABLE OF CONTENTS TABLE OF CONTENTS OPERA OPERATING TING AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS 1 3 1 3 DESCRIPTION...

Страница 6: ...CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 7: ...ROUGH TERRAIN FORKLIFT TRUCK ROUGH TERRAIN FORKLIFT TRUCK GENERAL GENERAL SAFETY SAFETY ST STANDARDS ANDARDS I I CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 8: ...training program should consist of the following a careful selection of the operator considering physical qualifications job attitude and aptitude a careful selection of the operator considering phys...

Страница 9: ...uck truck operators shall have read and be familiar with the 4 Before operating any rough terrain forklift truck truck operators shall have read and be familiar with the operator s manual for the part...

Страница 10: ...own travel straight up or down 33 Under all travel conditions operate the rough 33 Under all travel conditions operate the rough terrain forklift truck at a speed that will permit it to be brought ter...

Страница 11: ...e use tag lines to restrain load swing whenever possible e use tag lines to restrain load swing whenever possible 50 At the beginning of each shift and before operating the rough terrain forklift tru...

Страница 12: ...ggi gging o ng or li r lift e ft equi quipme pment nt and and NEVE NEVER lif R lift th t the lo e load o ad over ver personnel personnel 9 9 Beware Beware of of the the wind wind which which can can c...

Страница 13: ...ing the safe operation of the forklift and all The forklift operator must clearly understand all instructions concerning the safe operation of the forklift and all safety rules and regulations o safet...

Страница 14: ...ore operating on a work site learn the rules for movement of people forklifts and all other traf Before operating on a work site learn the rules for movement of people forklifts and all other traffic...

Страница 15: ...ur forklift installation of the decals decals illustrated may not be exactly the same as those installed on your forklift installation of the decals varies depending on the forklift model series decal...

Страница 16: ...of the operator near the hydraulic control lever operator near the hydraulic control lever Instructs the operator to always wear the seat belt during Instructs the operator to always wear the seat bel...

Страница 17: ...on Location on both sides both sides of the boom nose of the boom nose Keep away from power lines Keep away from power lines X XI I SAFETY DECALS SAFETY DECALS Use of Frame Leveling 801013 Use of Fram...

Страница 18: ...fan and belts Keep hands and clothing away from rotating fan and belts X XII II SAF SAFETY ETY DEC DECALS ALS Gear Shift Pattern 33460 Gear Shift Pattern 33460 4 speed transmissi 4 speed transmission...

Страница 19: ...221322 234800 234800 SAF SAFETY ETY DEC DECALS ALS Hydraulic Oil 234798 or 76573 Hydraulic Oil 234798 or 76573 Location on the hydraulic tank or filler cap Location on the hydraulic tank or filler cap...

Страница 20: ...transmission refer to the refer to the operator s manual operator s manual XI XIV V SAF SAFETY ETY DEC DECALS ALS Attachment Warning 421016 Attachment Warning 421016 Boom equipped Boom equipped models...

Страница 21: ...he hand throttle mechanism hand throttle mechanism Reminder to operator set parking brake before operating hand throttle Reminder to operator set parking brake before operating hand throttle Disengage...

Страница 22: ...ate 496550 Boom equipped models Boom equipped models Forklift Data Plate 496538 Forklift Data Plate 496538 Mast equipped models Mast equipped models Location within the Location within the operator s...

Страница 23: ...1 1 1 1 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 24: ...UC UCTIO TIONS NS FO FOR R TH THE E OP OPER ERAT ATOR OR PREAMBLE PREAMBLE GENERAL INSTRUCTIONS GENERAL INSTRUCTIONS A A OPERATOR OPERATOR S MANUAL S MANUAL B AUTHORIZATION FOR USE B AUTHORIZATION FOR...

Страница 25: ...to any improper use improper use The reflex reactions of a person in the event of a malfunction incident fault etc during operation of the lift truck The reflex reactions of a person in the event of...

Страница 26: ...formation C MODIFICATION OF THE LIFT TRUCK C MODIFICATION OF THE LIFT TRUCK For your saf For your safety and that of others ety and that of others you must not change the structure and settings of the...

Страница 27: ...carefully The operator s manual must always be in good condition and in the place provided for it on the lift truck The operator s manual must always be in good condition and in the place provided fo...

Страница 28: ...s of the various components u you must not change the structure and settings of the various components used in your lift sed in your lift truck h truck hydrau ydraulic pres lic pressure sure calibr ca...

Страница 29: ...inst excessive noise excessive noise Always face the lift truck when getting into and leaving the driving seat and use the handle s provided for this purpose Do not Always face the lift truck when get...

Страница 30: ...e and Drive and brake gently brake gently Moving witho Moving without load ut load Forks or Forks or attachment facing down attachment facing downhill hill Moving with Moving with load load Forks or F...

Страница 31: ...sult your local electrical agency You could be electrocuted or seriously injured if you operate or park the lift truck too close to power lines lift truck too close to power lines DANGER DANGER During...

Страница 32: ...gently and not abruptly not abruptly Never leave the I C engine on when the lift truck is unattended Never leave the I C engine on when the lift truck is unattended Do not leave the cab when the lift...

Страница 33: ...omply with current road legislation If necessary there are optional solutions Contact your dealer there are optional solutions Contact your dealer INSTRUCTIONS INSTRUCTIONS Make sure the Make sure the...

Страница 34: ...king maximum weight maximum weight of trailer of trailer etc etc Do not forget to connect the trailer s electrical equipment to that of the lift truck Do not forget to connect the trailer s electrical...

Страница 35: ...contact your dealer r dealer B MASS OF LOAD AND CENTER OF GRAVITY B MASS OF LOAD AND CENTER OF GRAVITY Before taking up a load Before taking up a load you must know its mass and its center of gravity...

Страница 36: ...to determine the load to to determine the load to be handled Consult your agent be handled Consult your agent or dealer Be vigilant and take extra care or dealer Be vigilant and take extra care to lim...

Страница 37: ...eeping the distance necessary to fit the forks under the load ys think about keeping the distance necessary to fit the forks under the load bet bet ween the pile and the lift truck fig F1 and use the...

Страница 38: ...lift truck move the lift truck 3 forward 3 forward fig F7 fig F7 driving very slowly and care driving very slowly and care fully fully Place the load in a horizontal position and lay it down on the p...

Страница 39: ...very gently and carefully to release the bucket Lower the Reverse the forklift truck 1 very gently and carefully to release the bucket Lower the boom 2 to transport position fig A2 boom 2 to transport...

Страница 40: ...ently and carefully carefully Retract 3 and lower the boom 4 into transpor Retract 3 and lower the boom 4 into transport position fig A5 t position fig A5 B FILLING B FILLING Position the bottom of th...

Страница 41: ...repairs concerned are minor even if the repairs concerned are minor Repair all leaks immediately Repair all leaks immediately even if the leak concerned is minor even if the leak concerned is minor Ma...

Страница 42: ...r safety valves which may be fitted to your lift truck cylinders These ge the setting or remove the balancing valves or safety valves which may be fitted to your lift truck cylinders These operations...

Страница 43: ...G G TH THE E L LIF IFT T TR TRU UC CK K Clean the Clean the lift truck thoroughly lift truck thoroughly Check and repai Check and repair any leakage of fue r any leakage of fuel l oil oil wate water o...

Страница 44: ...afe place Remove the drive belts and store them in a safe place Disconnect the engine cut off solenoid on the injection pump and carefully insulate the connection Disconnect the engine cut off solenoi...

Страница 45: ...1 23 1 23 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 46: ...1 24 1 24 2 DESCRIPTION 2 DESCRIPTION 2 DESCRIPTION 2 DESCRIPTION CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 47: ...2 1 2 1 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 48: ...CHARACTERISTICS HARACTERISTICS D DIM IMEN ENSI SION ONS S AN AND D LO LOAD AD C CH HA AR RT T I INST NSTRU RUME MENT NTS S AN AND D CO CONTR NTROLS OLS T TO OW WI IN NG G P PI IN N A AN ND D HO HOOK O...

Страница 49: ...owner or the owner s convenience s convenience it is recommended it is recommended that a note that a note of these num of these numbers is bers is made in the spaces pro made in the spaces provided v...

Страница 50: ...e MANITOU reference C C D D B B R RE EA AR R A AX XL LE E FI FIG G E E Type Type Serial No Serial No MANITOU reference MANITOU reference C CA AB B FI FIG G F F Type Type Serial No Serial No B BOO OOM...

Страница 51: ...xhaust Exhaust Capacity Capacity Bore Bore Stroke Stroke Compression ratio Compression ratio Nominal rating loaded Nominal rating loaded Rating slow unladen Rating slow unladen Max rating unladen Max...

Страница 52: ...DANA 45 45 Epicyclic Epicyclic DANA DANA 45 45 Epicyclic Epicyclic B BRAKE RAKE Service brake Service brake Type Type Type of pump Type of pump Capacity Capacity Pressure Pressure Max rating capacity...

Страница 53: ...LB IN2 41 LB IN2 41 LB IN2 34 LB IN2 34 LB IN2 26 IN2 26 IN2 60 IN2 60 IN2 35 IN2 35 IN2 18 IN2 18 IN2 77 IN2 77 IN2 180 IN2 180 IN2 107 IN2 107 IN2 54 IN2 54 IN2 460 70R24 IT520 150A8 460 70R24 IT520...

Страница 54: ...irst be approved by the approved by the manufacturer manufacturer IMPORTANT IMPORTANT S SPECIFICATIONS PECIFICATIONS WI WITH TH SIM SIMPLE PLE CA CARR RRIA IAGE GE Level of sound pressure in the drive...

Страница 55: ...to standard iso 8313 according to standard iso 8313 4 4 6 6 s s 4 49 9 3 3 m m m mn n 1 16 62 2 f ft t m mi in n 4 4 6 6 s s 4 49 9 3 3 m m m mn n 1 16 62 2 f ft t m mi in n 3 3 9 9 s s 2 21 1 5 5 m m...

Страница 56: ...in G2 G2 460 mm 18 1 in 460 mm 18 1 in I I 1475 mm 58 1 in 1475 mm 58 1 in K K 1260 mm 49 6 in 1260 mm 49 6 in L L 45 mm 1 8 in 45 mm 1 8 in N N 2050 mm 80 7 in 2050 mm 80 7 in O O 125 mm 4 9 in 125 m...

Страница 57: ...2 11 2 11 INSTRUMENTS AND CONTROLS INSTRUMENTS AND CONTROLS 15 15 3 3 7 7 6 6 5 5 5 5 35 35 5 5 1 1 2 2 16 16 22 22 11 11 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 58: ...11 FUSE AND RELAY 11 FUSE AND RELAY 12 ROOF LIGHT 12 ROOF LIGHT 13 13 ACCELERA ACCELERATOR PEDAL TOR PEDAL 14 SERVICE BRAKE PEDAL AND TRANSMISSION CUT OFF 14 SERVICE BRAKE PEDAL AND TRANSMISSION CUT...

Страница 59: ...S SEAT CAN BE ADJUSTED AS FOLLOWS T CAN BE ADJUSTED AS FOLLOWS FRONT TO BACK ADJUSTMENT OF THE ARMREST FRONT TO BACK ADJUSTMENT OF THE ARMREST Pull lever 1 upwards Pull lever 1 upwards Slide the upper...

Страница 60: ...when making adjustments it swings completely forwards If you do not support the back rest when making adjustments it swings completely forwards LONGITUDINAL ADJUSTMENT LONGITUDINAL ADJUSTMENT Pull loc...

Страница 61: ...check engine immediately and check the electrical circuit as well as the alternator belt the electrical circuit as well as the alternator belt I RED I C ENGINE OIL PRESSURE LAMP I RED I C ENGINE OIL...

Страница 62: ...e switch to verify at any time that the longitudinal stability alarm is working Press the switch to verify at any time that the longitudinal stability alarm is working NOTE This test does not verify t...

Страница 63: ...USPENSION O OPTION BOOM SUSPENSION See 2 DESCRIPTION See 2 DESCRIPTION DESCRIPTION AND US DESCRIPTION AND USE OF ELECTRIC AND HY E OF ELECTRIC AND HYDRAULIC OPTIONS DRAULIC OPTIONS P OPTION P OPTION Q...

Страница 64: ...cking device lic locking device K10 OPTION Air conditioning K10 OPTION Air conditioning K11 Rear window defrosting K11 Rear window defrosting K12 Electroproportional hydraulic control modules K12 Elec...

Страница 65: ...se rser 15 r 15A A Transmission cut off 15A Transmission cut off 15A F14 F14 15A 15A MAX MAX Sto Stop engin p engine elec e electrov trovalve alve 15A 15A OPTION Hydraulic movements cut off 10A OPTION...

Страница 66: ...ear wheels by an hydraulic brake system The pedal applies on the front and rear wheels by an hydraulic brake system and allows the lift truck to be slowed down and stop and allows the lift truck to be...

Страница 67: ...d valve Switch 3 selects kick down with knob 4 on the hydraulic control lever or the solenoid valve at the boom head OPTION at the boom head OPTION Po Posit sition ion A A The LED is off The LED is of...

Страница 68: ...TION MAY RENDER THE WARRANTY NULL AND VOID Use the hydraulic controls carefully without jerking to Use the hydraulic controls carefully without jerking to avoid accidents caused by avoid accidents cau...

Страница 69: ...as the compressor is liable to be damaged by coolant in the liquid state If your air conditioning does not seem to be working regularly have it examined by your dealer see 3 MAINTENANCE H EVERY TWO If...

Страница 70: ...mperature 1 ure 1 2 or 3 2 or 3 20 C 20 CA AB B FI FILT LTER ER VE VENT NTIL ILAT ATOR ORS S See 3 MAINTENANCE See 3 MAINTENANCE D EVERY 500 HOURS SE D EVERY 500 HOURS SERVICE RVICE 21 W 21 WIND INDSC...

Страница 71: ...r reverse light E Right rear reverse light E Right rear reverse light F Right tail light F Right tail light G Right rear stoplight G Right rear stoplight H Right H Right rear indicator rear indicator...

Страница 72: ...Turn handle 1 towards B to lock steering wheel in the position required 37 D 37 DIAGN IAGNOSTI OSTIC C CONN CONNECTOR ECTOR 1 1 A A B B 37 R 37 RE EA AR R EL ELEC ECTR TRIC IC SO SOCK CKET ET Enables...

Страница 73: ...Using a trailer in poor condition may effect the lift truck s steering and braking and hence safety and braking and hence safety If a third party helps in coupling or uncoupling the trailer this perso...

Страница 74: ...the hook 4 lock is in proper Raise the trailer hook by pressing the upper part of switch 2 and then lower the hook to verify that the hook 4 lock is in proper contact with hook 1 lock contact with ho...

Страница 75: ...CRIPTION AND USE OF ELECTRIC AND HYDRAULIC OPTIONS 1 R 1 REVERSE EVERSE BU BUZZ ZZER ER BACKUP BACKUP ALARM ALARM 2 N 2 NUM UMBE BER R PL PLAT ATE E 3 N 3 NUM UMBE BER R PL PLAT ATE E LIG LIGHT HTIN I...

Страница 76: ...earth conductor Effected with a cable that conforms to the installation standards in force and contains a protective earth conductor Contains an appropriate sectioning system Contains an appropriate...

Страница 77: ...connectors easier decompress the hydraulic circuit by pressing button 1 on the electrovalve circuit by pressing button 1 on the electrovalve IMPORTANT IMPORTANT FUNCTIONING FUNCTIONING MLA 628 120 LSU...

Страница 78: ...EF EFFE FEC CT T R REA EAR R HY HYDR DRAU AULI LIC C CO CONT NTRO ROL L PR PRED EDISP ISPOS OSIT ITIO ION N Enables the use of a hydraulic accessory at the rear of the lift truck e g a trailer with E...

Страница 79: ...AULIC LIC CON CONTRO TROL L FO FORC RCED ED OP OPER ERATI ATION ON MLA 628 120 LSU POWERSHIFT Series 3 E2 MLA 628 120 LSU POWERSHIFT Series 3 E2 This OPTION must only be used with an attachment requir...

Страница 80: ...2 34 2 34 1 1 3 MAINTENANCE 3 MAINTENANCE 3 MAINTENANCE 3 MAINTENANCE CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 81: ...3 1 3 1 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 82: ...EQ EQUI UIPM PMEN ENT T F FIL ILTE TERS RS CA CART RTRI RIDG DGES ES A AND ND BE BELT LTS S L LUB UBRI RICA CANT NTS S AN AND D FU FUEL EL S SER ERVI VICI CING NG SCH SCHEDU EDULE LE A D A DA AI IL L...

Страница 83: ...R HOURS S SE SERV RVIC ICE E E E E EVERY VERY 1000 1000 HOUR HOURS S SE SERV RVIC ICE E F E F EVERY VERY 2000 2000 HOUR HOURS S SE SERV RVIC ICE E G O G OCCAS CCASIONA IONAL L MAIN MAINTEN TENANCE ANC...

Страница 84: ...e of the lift truck Technically to generate operating failure or shorten the life of the lift truck THE USE OF THE USE OF COUNTERFEIT PARTS OR COMPONENTS NOT COUNTERFEIT PARTS OR COMPONENTS NOT APPROV...

Страница 85: ...rator training Operator training Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the Only the MANITOU network has detailed knowledge of the design of the...

Страница 86: ...013 013 CYCLONIC PRE FILTER CYCLONIC PRE FILTER Part n Part number umber 224 224713 713 Cle Clean an 1 10 H 0 H DRY AIR FILTER CARTRIDGE DRY AIR FILTER CARTRIDGE Part nu Part number mber 563 563416 41...

Страница 87: ...CS HYDRAULICS BRAKE BRAKE BRAKING PRESSURE OIL BRAKING PRESSURE OIL FIL FILTER CARTRIDGE TER CARTRIDGE Part nu Part number mber 705 705922 922 Cha Change nge 500 500 H H I C ENGINE I C ENGINE LUBRICAN...

Страница 88: ...E EN NT T R RE EC CO OM MM ME EN ND DA AT TI IO ON N BOOM PADS BOOM PADS Shell Shell Renti Rentinax Am nax Am Citgo Citgo Lithop Lithoplex CM 2 lex CM 2 GREASING OF THE BOOM GREASING OF THE BOOM Shell...

Страница 89: ...entinax Am nax Am Citgo Citgo Lithop Lithoplex CM 2 lex CM 2 Fi First 2 rst 200 h 00 hrs rs Use Use Manito Manitou Sp u Special ecial Immers Immersed B ed Brake rakes 549 s 549 Lubrica Lubricant nt 5...

Страница 90: ...ter filter Condi Condition of hose tion of hoses and flexib s and flexibles pipes les pipes Condi Condition of cylind tion of cylinders leaka ers leakage ge shaf shafts ts Hydraulic circuit pressures...

Страница 91: ...ndition of attachments LIFT TRUCK LIFT TRUCK T Tow the lift truck ow the lift truck Sling the lift Sling the lift truck truck T Transport the lift tr ransport the lift truck on a platform uck on a pla...

Страница 92: ...To avoid risk of spraying or burning wait until the I C engine has cooled down before removing the radiator cap If the cooling liquid is very ho down before removing the radiator cap If the cooling li...

Страница 93: ...recommended tire pressures given the recommended tire pressures given A5 2 A5 2 4 4 1 1 2 2 Check that the air hose is correctly connected to the tire valve before inflating and keep all persons at a...

Страница 94: ...3 14 3 14 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 95: ...ds the outside at a distance no less than 1 in from the cartridge wall Cleaning is completed when there is no more dust on the cartridge Cleaning is completed when there is no more dust on the cartrid...

Страница 96: ...new one if it is dirty or damaged IMPORTANT IMPORTANT In a heavy dust atmosphere clean the radiator core every day Do not use a water jet or high pressure steam as this In a heavy dust atmosphere clea...

Страница 97: ...Always maintain the oil level at maximum as cooling depends on the oil flowing through the tank Always maintain the oil level at maximum as cooling depends on the oil flowing through the tank 2 2 2 2...

Страница 98: ...utions Wear protective goggles Keep the battery horizontal Wear protective goggles Keep the battery horizontal Never smoke or work near a naked flame Work in a well ventilated area Never smoke or work...

Страница 99: ...the articulation axles of the chassi es of the chassis 3 lubricato s 3 lubricators fig rs fig B12 B12 B11 2 B11 2 B11 3 B11 3 2 2 2 2 2 2 2 2 3 3 3 3 3 3 B12 B12 1 1 1 1 1 1 B13 S B13 STEE TEERIN RING...

Страница 100: ...3 20 3 20 B13 3 B13 3 3 3 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 101: ...pressure exerted with the thumb 10 ft lb the tension should be approx the tension should be approx imately 3 8 in imately 3 8 in Carry out adjustments if necessary Carry out adjustments if necessary L...

Страница 102: ...and release the brake p the brake pedal edal then release the then release the parking brake parking brake putting it in pos putting it in position ition B fig C3 1 B fig C3 1 Remove the cover plate 1...

Страница 103: ...AND FUEL by AND FUEL by the same hole the same hole Replace and tighten the level plug 1 fig C6 tightening torque 32 ft lb Replace and tighten the level plug 1 fig C6 tightening torque 32 ft lb Repea...

Страница 104: ...RS CARTRIDGES AND BEL TERS CARTRIDGES AND BELTS Also TS Also the checking and cleaning the checking and cleaning schedule of the cartridge must be schedule of the cartridge must be reduced up to 250 h...

Страница 105: ...ansmission oil filter Install the new transmission oil filter see 3 MAINTENANCE see 3 MAINTENANCE FILTERS CARTR FILTERS CARTRIDGES AND IDGES AND BELTS BELTS making sure that the seal is making sure th...

Страница 106: ...as the I C engine speed falls and stop when the I C engine stops D8 P D8 PAR ARKI KING NG BR BRAK AKE E LE LEVE VER R ME MECH CHAN ANIS ISM M GREASE GREASE Clean and grease articulation axles 1 fig D8...

Страница 107: ...1 290 1 300 1 300 C C F F 18 18 0 0 10 10 14 14 0 0 32 32 10 10 50 50 20 20 68 68 30 30 86 86 40 40 104 104 D11 D11 D10 D10 2 2 2 2 1 1 Handling and servicing a battery can be dangerous take the foll...

Страница 108: ...3 28 3 28 1 1 1 1 1 1 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 109: ...operation by yourself this could provoke an explosion or a fire or a fire Place a container under drain plug 1 fig E1 1 and unscrew the plug Place a container under drain plug 1 fig E1 1 and unscrew...

Страница 110: ...y The safe The safe ty cartridge must be changed for every two changes of the air filter cartridge ty cartridge must be changed for every two changes of the air filter cartridge E3 T E3 TRAN RANSMI SM...

Страница 111: ...should be at the level of the the red point red point Check for any possible leaks at the drain plug Check for any possible leaks at the drain plug Replace filler plug 2 fig E4 2 with a new filler plu...

Страница 112: ...ain plug and unscrew the plug Place a container under the drain plug and unscrew the plug Let the oil drain fully Let the oil drain fully Place the dra Place the drain port in position B in port in po...

Страница 113: ...container under drain plug 1 fig F1 1 of the radiator and drain plug 2 fig F1 2 1 fig F1 1 of the radiator and drain plug 2 fig F1 2 of the I C engine block and unscrew the plugs of the I C engine bl...

Страница 114: ...ck for any possible leaks Check for any possible leaks Check the level and refill if necessary Check the level and refill if necessary The I C engine does not contain any corrosion resistor and must b...

Страница 115: ...and bleed in the following order icient and bleed in the following order Open the I C engine cover Open the I C engine cover Remove the muffler 1 fig G1 1 Remove the muffler 1 fig G1 1 Put the igniti...

Страница 116: ...ts onds and let it cool between unsuccessful attempts IMPORTANT IMPORTANT G2 W G2 WHEEL HEEL CHANGE CHANGE In the event of a In the event of awheel being changed on the public highway make sure of whe...

Страница 117: ...C ISTICS S Ensure that the platform has got dimensions and a load capacity sufficient for transporting the Ensure that the platform has got dimensions and a load capacity sufficient for transporting t...

Страница 118: ...ped beam in relation to the horizontal line Set to 2 of the dipped beam in relation to the horizontal line of the headlamp of the headlamp ADJUSTING PROCEDURE ADJUSTING PROCEDURE Park the lift truck u...

Страница 119: ...in contact with the eyes rinse them in clear water for 15 minutes and call a doctor The charger has an oil level gauge never unscrew this gauge because it would depres The charger has an oil level ga...

Страница 120: ...ND D TH THE E PR PRES ESSU SURE RE R RE ELI LIE EF F V VA AL LV VE E H3 C H3 COL OLLE LECT CTIN ING G TH THE E CO COOL OLAN ANT T T TO O R RE EPL PLA AC CE E T THE HE F FI IL LT TE ER R DRIER DRIER H...

Страница 121: ...4 1 4 1 THE ATTACHMENTS THE ATTACHMENTS CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 122: ...CS AND HAND LOCKING DEVICE HAND LOCKING DEVICE B ATTA B ATTACHMENT WITHOUT HYDRAULICS AND CHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE OPTION HYDRAULIC LOCKING DEVICE OPTION C HYDRAULIC C HY...

Страница 123: ...4 3 4 3 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Страница 124: ...f of modification or of attachment adap attachment adap tation carried out without his knowing it tation carried out without his knowing it Depending on their size certain attachments may when the boo...

Страница 125: ...it is not correctly oriented oriented take the necessary precautions in or take the necessary precautions in order to move it safely der to move it safely Check that the locking pin and the clip are i...

Страница 126: ...t truck with the boom lowered in front of and par d in front of and parallel to the attachment allel to the attachment tilt the tilt the carriage forwards fig B carriage forwards fig B Bring the Bring...

Страница 127: ...chment to avoid involuntary release WARNING WARNING C H C HYD YDRA RAUL ULIC IC A ATT TTAC ACHM HMEN ENT T AN AND D HA HAND ND LO LOCK CKIN ING G DE DEVI VICE CE MLA 628 120 LSU POWERSHIFT Series 3 E2...

Страница 128: ...e the necessary precautions in order to move it safely der to move it safely Check that the rods on the locking cylinder are retracted fig A Check that the rods on the locking cylinder are retracted f...

Страница 129: ...e the pressure from the attachment hydraulic circuit by pressing button 1 fig E on the distributor lever up and down 4 or 5 times on the distributor lever up and down 4 or 5 times Disconnect the rapid...

Страница 130: ...4 10 4 10 https www forkliftpdfmanuals com...

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