background image

Touch 

screen 

message

 

 

Meaning

 

 

Possible solutions

 

 

 

 

 

 

Park  Error

 

 

Down stop catch pawl on 

one or more lift units in the 
system did not properly 
engage a down stop slot 
when th e PAR K  button 
was pushed. 

 

All  units must  park on a 

downs top slot within 10 
seconds. 

 

1.Raise the vehicle a few 

inches and try to 

PARK 

again. 

2.Lubricate  the down stop 

catch pawl. 

3.Check the down stop 

catch pawl positioning. 

 

 

 

 

 

Comm. 

Error: SN

 

 

 

A different lift unit than what 

w as   initially   setup with the 
lift system has attempted  to 
communicate with the lift 
system. 

 

A new lift cannot be added 

to an existing lift system to 
replace an existing lift unit 
unless all the lift units are 
turned OFF and restarted. 

 

 

1.Turn off all the lift units 

and restart the lift system. 

2.If the problem persists, 

turn OFF all the lift  units 
and restart on a different 
radio frequency and/or 
channel. 

 

 

 

Single 
mode 
active

 

 

 

Single mode h as  been 

activated  on the  indicated 
lift unit 

 

The lift system can only be 

operated from the lift unit 
where single mode was 
activated. 

 

 

1.When finished operating 

in a  single mode, push 
the Auto return button  to 
level the lift system and 
return  to operating the full 
lift system. 

 

 

 

Paired 

mode 
active

 

 

 

Paired mode has been 

activated on the indicated 
lift unit 

 

The lift system can only be 

operated from the lift unit 
where paired mode was 
activated. 

 

 

1.When finished operating 

in  a  paired mode, push 
the Auto return button  to 
level the lift system and 
return  to operating the full 
lift system. 

 

Troubleshooting

 

CML Series 

|  36  |  en

 

 

 

 

Touch 

screen 

message

 

 

Meaning

 

 

Possible solutions

 

 

 

 

 

 

 

 

Too Many 

to Lift

 

 

Number of lift units on 

current radio frequency and 
channel is more than 
operator input during set up. 

 

Another lift system is 

already operating on the 
selected radio frequency 
and channel. 

 

Number of lift units set to a 
given radio frequency and 
channel must equal the 
number input during set up. 

 

 

1.Find all lift units not 

intended to be used on 
current vehicle. 

2.If other units are being used 

on another vehicle, switch 
channels and re- 
synchronize. 

3.If other units are to be idle, 

verify all units are 

OFF 

before synch ro n izing  current 
system. 

 

 

 

 

 

 

 

 

Too Few 

to Lift

 

 

 

 

 

 

Number  of lift units on the 
current radio frequency and 
channel is less than the 
operator input during set 
up. 

 

Number of lift units set to a 
given radio frequency and 
channel must equal the 
number input during set up. 

1.Press 

RESET 

button to 

clear fault. 

2.Find all lift units that are 

intended to be used an d 
verify the master on/off 
switch is ON

 and

 the radio 

frequency and channel are 
correctly selected. 

3.If all units are 

ON 

and the 

radio frequency and channel 
are correctly selected, turn 
all 

OFF 

an d  restart. Ensure 

proper number of lifts is 
input when prompted. 

 

 

 

 

Down 

Stop 
Error

 

 

 

Down  stop catch  pawl  on 

at least one lift unit is 
retracted while raising. 

 

All down stop catch pawls 

must be resting against the 
down stop plate before lift 
system   will   allow vehicle 
to raise. 

 

1.Lubricate down stop catch 

pawl. 

2.Check down stop catch 

pawl positioning. 

3.Contact manufacturer for 

assistance if problem 
persists. 

 

 

 

 

 

 

Raise 

Before 
Lower

 

 

 

 

 

 

Down  stop catch  pawl  on 

at least one lift unit is not 
retracting properly. 

 

All down stop catch pawls 

must be fully retracted 
before lift system will allow 
vehicle to lower. 

 

1.Raise the vehicle slightly 

before lowering. This will 
also correct the fault if 
caused by the lift system 
being in Park mode. 

2.Lubricate down stop catch 

pawl. 

3.Check down stop catch 

pawl positioning. 

4.Contact the manufacturer 

for further assistance if the 
problem persists. 

Содержание CML-7

Страница 1: ...CML 7 CML 9 CML 9W Operation Manual EN Wireless mobile column lifts Patents grayusa com patents Additional Patents Pending...

Страница 2: ...ERY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Страница 3: ...wn and restart procedure 22 8 17 Moving the lift unit in the work area 23 Moving the lift unit with the handle 23 Moving the lift unit with a forklift 23 9 Battery Information 24 9 1 Battery type 24 9...

Страница 4: ...ft unit s ID decal Do not overload any individual lift unit in the lift system Never modify the product in any way Modifications other than those explicitly discussed in this manual e g use of optiona...

Страница 5: ...ss current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or pulled Adequate ventilation should be provided in the work area Keep hair loo...

Страница 6: ...plies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received includ...

Страница 7: ...nnel must read and understand the contents of the owner s manual If any personnel are illiterate or not fluent in English the employer owner and or manager must read and discuss the instructions and w...

Страница 8: ...VAC 60Hz 115 VAC 60Hz Charger amperage required 5 0 Amps 5 0 Amps en 8 CML Series Specifications 6 Specifications 6 1 CML 7 6 2 CML 9 Model CML 7 US units Metric units Max capacity each lift 14000 lb...

Страница 9: ...Max lift height 4 or more units 69 in 1753 mm Lift speed Max load 60 in min 1524 mm min Weight of lift unit 1575 lb 714 kg Footprint of lift unit 600 in2 3871 cm2 Ground pressure for each lift unit m...

Страница 10: ...riage 2 Door 3 Master on off switch 4 Emergency stop switch 5 Cord Reel 6 Lower cover 7 Hydraulic handle Fig 3 CML series rear view 1 Hydraulic cylinder 2 Battery charger indicator lights 3 Hydraulic...

Страница 11: ...other materials No unauthorized CML Series 11 en personnel should be allowed in the work area where the lifts are being used Ser 5 If the lift system is used outdoors the operator assumes all risk Un...

Страница 12: ...isgreen for both batteries on each lift unit See Charging the Battery section If the light is not green charge the batteryuntilthe battery charger indicator light is green Failure to fully charge the...

Страница 13: ...d radio setting All units that will be used together as a lift system to lift a vehicle must be set to the same radio setting There are 12 radio frequencies available for use and 20 different channels...

Страница 14: ...he same screen as shown in Fig 8 Select the round button that matches the position of the current lift unit relative to the vehicle Positionsthat have alreadybeen selectedwillbe shown by a yellow colo...

Страница 15: ...the Main Operation screen 9 Weight Pushing this button willdisplay the Weight panel 10 Options Brings up menu with additional functions 11 Home Returns to the Main Menu screen Button Indicator Name F...

Страница 16: ...utton is ON The button will stay ON green for 5 seconds after it is released If no other buttons are pushed during the 5 seconds the button will automatically turn OFF red at the end of the 5 seconds...

Страница 17: ...r attempt to move a vehicle horizontally by any means when it is raised on the lifts Once the vehicle is raised it shouldonly be movedup or down Also never attempt to move or reposition a lift unit wh...

Страница 18: ...e unit where the lock button was pushed shown by the flashing yellow position indicator and push the RESET button If Password Lock was not used the system will now be unlocked IfPasswordLockwasused en...

Страница 19: ...e mode would be similar will be displayed on the lift unit where single or paired mode was initialized All other lift units will be locked out from operation and show a screen indicating this conditio...

Страница 20: ...the LOCK button and the ABOUT button To hide the panel that is displayed when the OPTIONS button is pushed push the BACK button The LOCK button is used as described in Section 8 9 to lock the system...

Страница 21: ...em Settings These settingsshould not be changed by a user and are only for use by technicianstrained by the lift manufacturer This i d t t d 7 Internet Starts a web browser that can be used to navigat...

Страница 22: ...ndicator light will also turn off once the control box has fully powered down Do not restart the control box until the green touch screen power indicator light has turned off or else problems may be e...

Страница 23: ...ng it toward you until the base of the lift unit is raised the desired amount above the floor The base can be raised a maximum of about 1 inch 2 Once the base is at the desired height move the lever u...

Страница 24: ...mn for proper selection can be used to extend the reach of the cord reel Always use a grounded extension cord with a plug style that matches the plug from the cord reel Inspectthe condition of every c...

Страница 25: ...his is normal Check the AC power outlet and cord to ensure they are in good condition if nothing happens after 3 minutes Light Pattern Error Possible Solution No battery detected Check the connections...

Страница 26: ...sparks near the battery Ventilate the area when the battery is charging in an enclosed place Lead acid batteries contain sulfuric acid which may cause burns Do not get acid in eyes on skin or clothin...

Страница 27: ...lyte leveladddistilled water to raise the electrolyte level until it is just below the filler tube 9 5 Critical battery level detected message Each lift unit is equipped with a circuit that automatica...

Страница 28: ...solenoid 10 2 Manual lowering Manual operation is intended for use when the normal controls are not functioning and is NOT to be used for normal operation Any time the controlsare foundto not be funct...

Страница 29: ...ation with minimal signal loss faults it is recommendedtouse the same frequency butdifferent channels for all systems NOTE The wireless feature complies with Part 90 of the FCC Rules Operation is regi...

Страница 30: ...or any abnormal conditions Any lift unit subjected to an abnormal load or shock must be immediately removed from service and given a thorough inspection The employer owner and or manager must inspect...

Страница 31: ...the lower cover Fig 17 Pos 5 1 The lift carriage mustbe in the fully loweredposition and the lift unit must be on a level surface 2 Remove the lift unit from service and turn the master on off switch...

Страница 32: ...the system Clean up any oil residue that escapesfrom the cylinder 7 When you get down from the ladder lower the carriage by pushing down on the manual raise lower toggle switch and opening the needle...

Страница 33: ...4 screws shown in Fig 21 Pos 2 and then lifting up on the cover to remove it Fig 21 Checking down stop catch pawl position 1 Green light 2 Screw 3 Screw 4 Top cap cover 5 Yellow light 6 Screws 3 Loose...

Страница 34: ...the charger leads near the battery terminals 2 Hydraulic power unit motor is protected by a 200 Amp ANL type fuse located inside the door mounted to a fuse block Fig 24 Pos 1 CML Series 34 en Fig 24 F...

Страница 35: ...etermine cause of activation 2 Rectify condition and verify ready to operate 3 Reset Emergency Stop button and push RESET button to continue Touch message Meaning Possible solutions Recharge needed En...

Страница 36: ...ut during set up Another lift system is already operating on the selected radio frequency and channel Number of lift units set to a given radio frequency and channel must equal the number input during...

Страница 37: ...en 37 CML Series Maintenance Chart 15 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Страница 38: ...Maintenance Chart CML Series 38 en Action Date Details Person responsible...

Страница 39: ...en 39 CML Series Notes 16 Notes...

Страница 40: ...Notes CML Series 37 Notes CML Series 40 en...

Страница 41: ...en 41 CML Series Notes...

Страница 42: ...en 42 CML Series Notes...

Страница 43: ...en 43 CML Series Notes...

Страница 44: ...MAHLE Aftermarket Inc 916A WestState Street St Johns Michigan 48879 U S A Phone 800 468 2321 E mail tech mss mahle com www servicesolutions mahle com 670 90809_E...

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