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Maintenance  and Inspection

 

 

 

13.4  Bleeding  air  from  hydraulic  cylinder

 

 

If the lift carriage is spongy or jumpy when either raising or 
lowering with no load, there is most likely air trapped in the 
cylinder. To remove the trapped air, perform the following 
steps

 

1. 

Make sure there is no load applied to the lift unit

 

2. 

Open the door by releasing the latch on the right side

 

3. 

Raise the  carriage  by  pushing  up  on  the  manual 

raise/lower toggle switch and pushing in on the manual 
raise push button (Fig. 17, Pos. 3). Raise the carriage 
approximately two feet off the ground

4. 

Position a ladder behind the lift  unit so you can reach 

the top of the cylinder. Use a 6 mm hex key to slightly 
loosen the vent screw (do not fully remove the vent 
screw) in the top on the cylinder (Fig. 19) while 
surrounding the port with a clean rag. You will hear the 
air escaping

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 19:  Cylinder vent screw

 

Vent screw 

 

5. 

When oil starts to escape past the vent screw, retighten 

the vent screw. It may take some time to purge all the 
air  depending  on  the  amount  of  air trapped in the 
cylinder

6. 

The air will now be purged from the system. Clean up 

any oil residue that escapes from the cylinder

7. 

When you get down from the ladder, lower the carriage 
by pushing down on the manual raise/lower toggle 
switch and opening the needle valve on the power unit 
(Fig. 17, Pos. 1)

8. 

To make sure no additional air gets into the system, the 
oil level in the hydraulic reservoir should be checked to 
ensure the reservoir has the proper oil  level. Refer to 
“Adding hydraulic fluid” section for more information

CML Series  |  32  |  en

 

 

 

 

13.5  Down  stop  catch pawl  lubrication

 

 

If the down stop catch pawl is not rotating forward and 
backward freely it may be in need of lubrication as 
described in the steps below

If after lubricating the down stop catch pawl, the pawl 
still does not rotate freely forward and backward, do not 
use  the lift  unit. Contact the manufacturer using the 
contact information on the back of this manual

1. 

Open the door and locate the two grease fittings shown 

in Fig. 20, Pos. 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 20:  Down stop grease fittings

 

1    

Vent screw 

 

2. 

Wipe the top of the grease fittings with a clean rag and 
apply good quality lithium grease to the grease fittings. 
Only apply 1-2 shots of grease to each fitting. Excessive 
greasing can cause the down stop catch pawl to 
operate slowly and is not recommended

3. 

Clean up any excess grease that is present

 

Содержание CML-7

Страница 1: ...CML 7 CML 9 CML 9W Operation Manual EN Wireless mobile column lifts Patents grayusa com patents Additional Patents Pending...

Страница 2: ...ERY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Страница 3: ...wn and restart procedure 22 8 17 Moving the lift unit in the work area 23 Moving the lift unit with the handle 23 Moving the lift unit with a forklift 23 9 Battery Information 24 9 1 Battery type 24 9...

Страница 4: ...ft unit s ID decal Do not overload any individual lift unit in the lift system Never modify the product in any way Modifications other than those explicitly discussed in this manual e g use of optiona...

Страница 5: ...ss current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or pulled Adequate ventilation should be provided in the work area Keep hair loo...

Страница 6: ...plies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received includ...

Страница 7: ...nnel must read and understand the contents of the owner s manual If any personnel are illiterate or not fluent in English the employer owner and or manager must read and discuss the instructions and w...

Страница 8: ...VAC 60Hz 115 VAC 60Hz Charger amperage required 5 0 Amps 5 0 Amps en 8 CML Series Specifications 6 Specifications 6 1 CML 7 6 2 CML 9 Model CML 7 US units Metric units Max capacity each lift 14000 lb...

Страница 9: ...Max lift height 4 or more units 69 in 1753 mm Lift speed Max load 60 in min 1524 mm min Weight of lift unit 1575 lb 714 kg Footprint of lift unit 600 in2 3871 cm2 Ground pressure for each lift unit m...

Страница 10: ...riage 2 Door 3 Master on off switch 4 Emergency stop switch 5 Cord Reel 6 Lower cover 7 Hydraulic handle Fig 3 CML series rear view 1 Hydraulic cylinder 2 Battery charger indicator lights 3 Hydraulic...

Страница 11: ...other materials No unauthorized CML Series 11 en personnel should be allowed in the work area where the lifts are being used Ser 5 If the lift system is used outdoors the operator assumes all risk Un...

Страница 12: ...isgreen for both batteries on each lift unit See Charging the Battery section If the light is not green charge the batteryuntilthe battery charger indicator light is green Failure to fully charge the...

Страница 13: ...d radio setting All units that will be used together as a lift system to lift a vehicle must be set to the same radio setting There are 12 radio frequencies available for use and 20 different channels...

Страница 14: ...he same screen as shown in Fig 8 Select the round button that matches the position of the current lift unit relative to the vehicle Positionsthat have alreadybeen selectedwillbe shown by a yellow colo...

Страница 15: ...the Main Operation screen 9 Weight Pushing this button willdisplay the Weight panel 10 Options Brings up menu with additional functions 11 Home Returns to the Main Menu screen Button Indicator Name F...

Страница 16: ...utton is ON The button will stay ON green for 5 seconds after it is released If no other buttons are pushed during the 5 seconds the button will automatically turn OFF red at the end of the 5 seconds...

Страница 17: ...r attempt to move a vehicle horizontally by any means when it is raised on the lifts Once the vehicle is raised it shouldonly be movedup or down Also never attempt to move or reposition a lift unit wh...

Страница 18: ...e unit where the lock button was pushed shown by the flashing yellow position indicator and push the RESET button If Password Lock was not used the system will now be unlocked IfPasswordLockwasused en...

Страница 19: ...e mode would be similar will be displayed on the lift unit where single or paired mode was initialized All other lift units will be locked out from operation and show a screen indicating this conditio...

Страница 20: ...the LOCK button and the ABOUT button To hide the panel that is displayed when the OPTIONS button is pushed push the BACK button The LOCK button is used as described in Section 8 9 to lock the system...

Страница 21: ...em Settings These settingsshould not be changed by a user and are only for use by technicianstrained by the lift manufacturer This i d t t d 7 Internet Starts a web browser that can be used to navigat...

Страница 22: ...ndicator light will also turn off once the control box has fully powered down Do not restart the control box until the green touch screen power indicator light has turned off or else problems may be e...

Страница 23: ...ng it toward you until the base of the lift unit is raised the desired amount above the floor The base can be raised a maximum of about 1 inch 2 Once the base is at the desired height move the lever u...

Страница 24: ...mn for proper selection can be used to extend the reach of the cord reel Always use a grounded extension cord with a plug style that matches the plug from the cord reel Inspectthe condition of every c...

Страница 25: ...his is normal Check the AC power outlet and cord to ensure they are in good condition if nothing happens after 3 minutes Light Pattern Error Possible Solution No battery detected Check the connections...

Страница 26: ...sparks near the battery Ventilate the area when the battery is charging in an enclosed place Lead acid batteries contain sulfuric acid which may cause burns Do not get acid in eyes on skin or clothin...

Страница 27: ...lyte leveladddistilled water to raise the electrolyte level until it is just below the filler tube 9 5 Critical battery level detected message Each lift unit is equipped with a circuit that automatica...

Страница 28: ...solenoid 10 2 Manual lowering Manual operation is intended for use when the normal controls are not functioning and is NOT to be used for normal operation Any time the controlsare foundto not be funct...

Страница 29: ...ation with minimal signal loss faults it is recommendedtouse the same frequency butdifferent channels for all systems NOTE The wireless feature complies with Part 90 of the FCC Rules Operation is regi...

Страница 30: ...or any abnormal conditions Any lift unit subjected to an abnormal load or shock must be immediately removed from service and given a thorough inspection The employer owner and or manager must inspect...

Страница 31: ...the lower cover Fig 17 Pos 5 1 The lift carriage mustbe in the fully loweredposition and the lift unit must be on a level surface 2 Remove the lift unit from service and turn the master on off switch...

Страница 32: ...the system Clean up any oil residue that escapesfrom the cylinder 7 When you get down from the ladder lower the carriage by pushing down on the manual raise lower toggle switch and opening the needle...

Страница 33: ...4 screws shown in Fig 21 Pos 2 and then lifting up on the cover to remove it Fig 21 Checking down stop catch pawl position 1 Green light 2 Screw 3 Screw 4 Top cap cover 5 Yellow light 6 Screws 3 Loose...

Страница 34: ...the charger leads near the battery terminals 2 Hydraulic power unit motor is protected by a 200 Amp ANL type fuse located inside the door mounted to a fuse block Fig 24 Pos 1 CML Series 34 en Fig 24 F...

Страница 35: ...etermine cause of activation 2 Rectify condition and verify ready to operate 3 Reset Emergency Stop button and push RESET button to continue Touch message Meaning Possible solutions Recharge needed En...

Страница 36: ...ut during set up Another lift system is already operating on the selected radio frequency and channel Number of lift units set to a given radio frequency and channel must equal the number input during...

Страница 37: ...en 37 CML Series Maintenance Chart 15 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Страница 38: ...Maintenance Chart CML Series 38 en Action Date Details Person responsible...

Страница 39: ...en 39 CML Series Notes 16 Notes...

Страница 40: ...Notes CML Series 37 Notes CML Series 40 en...

Страница 41: ...en 41 CML Series Notes...

Страница 42: ...en 42 CML Series Notes...

Страница 43: ...en 43 CML Series Notes...

Страница 44: ...MAHLE Aftermarket Inc 916A WestState Street St Johns Michigan 48879 U S A Phone 800 468 2321 E mail tech mss mahle com www servicesolutions mahle com 670 90809_E...

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