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14.13 

Periodic checks 

A/C  service  stations  (pressure  equipment  set)  must  be 
checked over regularly as provided by local legislation. 
The frequency for the periodic requalification check of:

 

functioning  of  the  container  and  of  the  pressure 
equipment set and of the related protection/safety 
devices/accessories  is  established  by  local 
legislation and related technical standards; 

 

integrity  of  the  container  and  of  the  pressure 
equipment  set  is  established  by  local  legislation
and related technical standards;   

withstanding that: 

 

the national laws in force of the country where the 
station  is  commissioned  do  not  provide  for  a 
higher frequency (lower period of time); 

 

the  bodies  in  charge,  after  the  results  of  the 
previous  checks  performed  (of  commissioning  or 
period  requalification)  do  not  establish  different 
frequencies. 

The  checks  must  be  performed  by  the  bodies  in  charge  in 
the  country  where  the  station  is  commissioned,  in 
compliance  with  the  national  laws/rules  and  the  related 
procedures.  Please  identify  and  contact  these  bodies  in 
order  to  establish  performance  times  and  modes  of 
commissioning 

and 

periodic 

requalification 

checks 

(integrity, functioning, or any other scheduled checks).
Depending on local legislation, the checks may be extended 
to 

other 

components 

to 

verify 

the 

metrological 

characteristics  of  the  integrated  instrumentation  and  the 
presence of essential equipment and accessories.  
Here below, some possible checks on components subject 
to the PED directive are outlined. 

 

VESSEL 20l - Category III (Dir. 2014/68/EU) 

    

 

Make  sure  no  corrosion  or  leakage  is  present; 
under normal conditions of use, the vessel life is at 
least  20  years  (in  the  absence  of  wear  and  other 
types of damages).  

 
SAFETY VALVE 20bar R 1/4 NPT - Category IV (
2014/68/EU) 

 

 

If  the  automatic  safety  valve  trips,  contact 
technical  service  to  have  the  unit  checked  over, 
resolve  any  problems  and  replace  the  valve  if 
necessary. 

 

| ACX380/4850 

A/C  service  stations  (pressure  equipment  set)  must  be 
checked over regularly as provided by local legislation.  
The frequency for the periodic requalification check of: 

functioning  of  the  container  and  of  the  pressure 
equipment set and of the related protection/safety 
devices/accessories  is  established  by  local 

 

of  the  container  and  of  the  pressure 

equipment  set  is  established  by  local  legislation 

the national laws in force of the country where the 
station  is  commissioned  do  not  provide  for  a 

the  bodies  in  charge,  after  the  results  of  the 
previous  checks  performed  (of  commissioning  or 
period  requalification)  do  not  establish  different 

The  checks  must  be  performed  by  the  bodies  in  charge  in 

he  station  is  commissioned,  in 

compliance  with  the  national  laws/rules  and  the  related 
procedures.  Please  identify  and  contact  these  bodies  in 
order  to  establish  performance  times  and  modes  of 
commissioning 

and 

periodic 

requalification 

checks 

unctioning, or any other scheduled checks). 

Depending on local legislation, the checks may be extended 
to 

other 

components 

to 

verify 

the 

metrological 

characteristics  of  the  integrated  instrumentation  and  the 

 

Here below, some possible checks on components subject 

Make  sure  no  corrosion  or  leakage  is  present; 
under normal conditions of use, the vessel life is at 
least  20  years  (in  the  absence  of  wear  and  other 

Category IV (Dir. 

valve  trips,  contact 

technical  service  to  have  the  unit  checked  over, 
resolve  any  problems  and  replace  the  valve  if 

 

SUCTION UNIT - Art. 4.3  (Dir. 2014/68/EU

 

Make sure no corrosion and leakages are present.

 
PRESSURE SWITCH 13/18bar 1/4SAE 
2014/68/EU) 

 

 

Check  presence  of  the  device  with  references  indicated 
above, wholeness of connection cables and connector, and 
the  correct  connection  to  the  equipment  printed  circuit 
board.  In  case  the  pressure  switch  must 
contact  the  technical  customer  service  that  will  check  the 
equipment and remove any defect.

 

HOSES 

 

Periodically  check  that  the  external  charging  hoses,  red 
(HP)  and  blue  (LP),  are  in  good  order  and  undamaged.  In 
case  damages  to  the  hoses  are  detected,  stop  using  the 
station  and  contact  the  technical  customer  service  for  the 
related replacement. 

OTHER CHECKS 

 

Verify  that  the  lubricants  (pump  oil)  and  filters  (dryer)  have 
been replaced according to the scheduled periodicities for 
a proper functioning of the equipment.

 
 

 

ACX380/4850 | 26   en

 

Dir. 2014/68/EU) 

 

Make sure no corrosion and leakages are present. 

 - Category IV (Dir. 

 

Check  presence  of  the  device  with  references  indicated 
above, wholeness of connection cables and connector, and 
the  correct  connection  to  the  equipment  printed  circuit 
board.  In  case  the  pressure  switch  must  intervene,  please 
contact  the  technical  customer  service  that  will  check  the 
equipment and remove any defect. 

Periodically  check  that  the  external  charging  hoses,  red 
(HP)  and  blue  (LP),  are  in  good  order  and  undamaged.  In 

are  detected,  stop  using  the 

station  and  contact  the  technical  customer  service  for  the 

 

Verify  that  the  lubricants  (pump  oil)  and  filters  (dryer)  have 
been replaced according to the scheduled periodicities for 

unctioning of the equipment. 

Содержание ACX380

Страница 1: ...MAHLE ACX380 480 EN Service Manual A C Service Equipment...

Страница 2: ...rigerant fluid circuit 17 11 1 Refrigerant fluid circuit 17 11 2 Operational cycles 18 11 3 Receiving tank refrigerant cylinder 18 11 4 Manifold charts 18 11 5 NITROGEN TEST and FORMING GAS LEAK TEST...

Страница 3: ...ing of the planet The release of refrigerant gas R134a into the atmosphere is forbidden by laws that were enacted within the framework of the Kyoto protocol For information only we will mention in par...

Страница 4: ...h an original spare part or equivalent by a MAHLE centre Before opening the service station extract completely the supply cable from the plug or you can get an electric shock Do not tamper with or byp...

Страница 5: ...f instructed or certified for the equipment open the equipment The equipment parts which can cause electrocution shut off power to the equipment before servicing repairing it 2 3 Safety devices The A...

Страница 6: ...by the vehicle s manufacturer Charge filling of refrigerant into the A C system in the amount specified by the manufacturer System flushing Cleaning phase for the removal of possible polluting substa...

Страница 7: ...ant recovery and recharging Vacuum generation Flushing 4 2 Scope of delivery Description Service hose high pressure Service hose low pressure Quick release coupling high pressure Quick release couplin...

Страница 8: ...are available on the display Icon Description Device connected via WiFi The residual refrigerant weight in kg and with visual bar to enable disable the bar by vertically swiping your finger from top t...

Страница 9: ...menu The Main menu of the graphical user interface allows to select the following functions Vehicle selection OneClick Cycles Additional Functions Maintenance Setup Secured Service not available for u...

Страница 10: ...014 68 EU IV Pneumatic fittings Net length of external HP and LP hoses 4 5 m HP and LP Analog 80 mm pressure gauges pulse free 1 0 class Display Touch screen 7 TFT colours Keypad Touch screen Software...

Страница 11: ...for correct handling shall be ensured as provided for by accident prevention provisions POSITIONING Place the unit in a stable place The location must be well ventilated with a good rate of change of...

Страница 12: ...coupler Tanks without plunger have only one valve so they must be turned upside down to transfer the liquid refrigerant The LP gauge indicates the pressure inside the external tank After some minutes...

Страница 13: ...side the auto vehicle A C system To fill the UV dye bottle Fig 1 Pos 9 it has to be extracted from its housing by means of the quick coupler on the top of the bottle slightly press downward the couple...

Страница 14: ...the garage data to be printed at the bottom of the cycle report LANGUAGE by selecting this entry any language present in the database may be set In case you choose a language with unintelligible char...

Страница 15: ...ot connected to the bottle station accessories kit when the next message is displayed Fig 16 LP quick coupler opening Turn the LP quick coupler clockwise to open it and press enter OK so that air gets...

Страница 16: ...pening Turn the LP quick coupler clockwise to open it and press enter OK so that air gets into the LP hose Wait for the message to connect the reference gauge contained in the service kit and by rotat...

Страница 17: ...far from the value of the certified reference weight the result is negative in this case is not possible to update calibration It is necessary to carry out the 3 points Gas weight calibration mention...

Страница 18: ...ation is not jeopardized VESSEL 20l Category III Dir 2014 68 EU Fig 20 Refrigerant internal bottle SAFETY VALVE GAS AIRTEK VS14NPT20HNBRPED4 PS 20 bar R 1 4 NPT Category IV Dir 2014 68 EU 11 4 Manifol...

Страница 19: ...n MAHLE Fig 22 Manifold circuit Fig 23 Manifold valves Fig 24 Manifold with pressure sensors installed V A I R L1 V A I L2 R T1 T1 L1 R A V PS TP PS HP PS LP One way valve L2 V A I L2 R T1 L1 R A V PS...

Страница 20: ...LD The unit has a second manifold dedicated to nitrogen test the identification letters of the sectioning valves are highlighted is reported as follows T2 nitrogen input N IN X nitrogen output N OUT X...

Страница 21: ...izes when air is absent and when in contact with metal its aim is preventing slackening caused by impacts and vibrations Yet after application and fixing onto the junction thread you must tighten and...

Страница 22: ...and scroll to MAINTENANCE and then select Fig 26 Maintenance screens Only for model ACX380 REFRIGERANT TYPE CHANGE With this function allows the service assistance technician to change the Refrigeran...

Страница 23: ...he main menu select MAINTENANCE and press PRESSURES ZERO This function allows to determine and store the at pressure value We recommend running this procedure every time the A C service station will b...

Страница 24: ...er to zero and to start the filter replacement procedure Insert the code of the new filter Now you can replace the filter Required tools 1 flat screwdriver 1 cross screwdriver 1 regular or torque Hex...

Страница 25: ...and press CALIBRATION CHECK This function allows to check the status of gas weight scale measure with a reference weight from 100 g to 10000 g maximum not included in the scope of delivery When reque...

Страница 26: ...ovide for a the bodies in charge after the results of the previous checks performed of commissioning or period requalification do not establish different The checks must be performed by the bodies in...

Страница 27: ...install the specific components for use of R1234yf He will also carry nfigurations and verifications required by the the MAINTENANCE 14 17 Replacing white sample filter Refrigerant identification unit...

Страница 28: ...ronic power board Replacement of power supply board 15 2 Extraordinary maintenance 15 2 1 Replacement of component connected to refrigerant circuit The components pressurised equipment constituting co...

Страница 29: ...tery Evident damage to board components and circuits For the replacement of the board it is recommended to position the new board alongside the one to be replaced Disconnect and reconnect the cables i...

Страница 30: ...C SERVICE STATION ACX380 480 Blue LP quick coupler and red HP quick coupler Active Oil Protection kit 2 pcs New Oil 1 UV dye rts are available through the Service Centers USING NON ORIGINAL UNAPPROVE...

Страница 31: ...en 31 ACX380 480 APPENDIX 1 REFRIGERANT FLUID CIRCUIT ACX380 480 H...

Страница 32: ...ACX380 480 32 en APPENDIX 2 REFRIGERANT FLUID CIRCUIT ACX380 480 OPERATIONAL CYCLES Uncondensable gases H...

Страница 33: ...en 33 ACX380 480 Recovery cycle H...

Страница 34: ...ACX380 480 34 en Vacuum H...

Страница 35: ...en 35 ACX380 480 Recharge H...

Страница 36: ...load cell dye 1 10 LC New Oil1 input load cell new oil 1 11 PS Tank input pressure sensor tank 12 LC Ex Oil input load cell 13 PS LP input pressure sensor LP 14 PS HP input pressure sensor HP 15 TS Ta...

Страница 37: ...7 ACX380 480 APPENDIX 4 ACX380 480 ELECTRICAL CONNECTION POWER ELECTRONIC BOARD AND POWER SUPPLY POWER ELECTRONIC BOARD POWER SUPPLY BOARD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 2...

Страница 38: ...ng 9 OUT H Heat exchanger fan 10 OUT I HP LP solenoid interconnection valve 11 OUT N Solenoid valve for draining of tank s uncondensable gases 12 OUT V Vacuum pump 13 OUT V Vacuum solenoid valve coupl...

Страница 39: ...n 39 ACX380 480 APPENDIX 5 ACX380 480 ELECTRICAL CONNECTION STATUS AND WARNING INDICATOR LIGHT ELECTRONIC BOARD Item label Description Connected Unused x 1 SER I O serial I O interface to power board...

Страница 40: ...compressor check for leaks from valves R or check compressor functioning Pressure sensor not Altitude compensation and or full pressure calibration Mistake during procedure Altitude compensation and...

Страница 41: ...acuum pump oil When the filter capacity is the filter capacity is finished Change filter with new one During the setting of the inner tank charge amount Amount required greater than that available in...

Страница 42: ...d or damaged To check electrical connections or change with new spare part During vacuum bottle filling or leak test phase in vacuum The vehicle A C system is pressurized Recover the refrigerant gas f...

Страница 43: ...leak test Empty the vehicle follow the procedure guided by the displayed messages A048 HP LEAKAGE During the gas recovery and hoses emptying phase At the end of the gas charging in the E3 Connect qui...

Страница 44: ...nalisys not possible Check with virgin refrigerant bottle if the refrigerant gas identifier is working properly If yes and the refrigerant of the car is not R1234yf empty in a safety way and in compli...

Страница 45: ...MAHLE Aftermarket Italy S p A Via Quasimodo 4 a 43126 Par ma ITALY 2019 10 28...

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