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MANUAL NO.  TM

GP1000 Rev01

Magnetek

 AC Drive 

GP1000

Technical Manual

HeadQuarters

Magnetek - Mining

N50 W13775 Overview Drive

 

Menomonee Falls, WI 53051

Magnetek (UK) Ltd.

Unit 3 Bedford Business 

Centre

Mile Road

Bedford MK42 9TW

Phone: +44 (0) 1234 349191

[email protected]

Содержание GP1000

Страница 1: ...NO TMGP1000 Magnetek AC Drive GP1000 Technical Manual To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this...

Страница 2: ......

Страница 3: ...misapplication of its products Read and understand this manual before installing operating or servicing this Drive All warnings cautions and instructions must be followed All activity must be performe...

Страница 4: ...s responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual Intended Use Drives are intended for installation in electrical systems or machinery The D...

Страница 5: ...r noncombustible material Fire can result if the Drive is attached to a combustible material Install a cooling fan or other cooling device when installing more than one Drive in the same enclo sure so...

Страница 6: ...v...

Страница 7: ...ed Trademarks The following registered trademarks are used in this manual DeviceNet is a registered trademark of the ODVA Open DeviceNet Vendors Association Inc MODBUS is a registered trademark of the...

Страница 8: ...erminal Cover 1 12 Removing the Terminal Cover 1 12 Attaching the Terminal Cover 1 13 Removing Attaching the Digital Operator and Front Cover 1 14 Models CIMR G7U20P4 thru 2015 and 40P4 thru 4015 1 14...

Страница 9: ...lay 3 2 Digital Operator Keys 3 3 Modes 3 5 Drive Modes 3 5 Switching Modes 3 6 Drive Mode 3 7 Quick Programming Mode 3 9 Advanced Programming Mode 3 10 Verify Mode 3 13 Autotuning Mode 3 14 4 Trial O...

Страница 10: ...102 6 Parameter Settings by Function 6 1 Frequency Reference 6 2 Selecting the Frequency Reference Source 6 2 Using Multi Step Speed Operation 6 5 Run Command 6 7 Selecting the Run Command Source 6 7...

Страница 11: ...6 56 Continuing Operation 6 57 Restarting Automatically After Power Is Restored 6 57 Speed Search 6 59 Continuing Operation at Constant Speed When Frequency Reference Is Lost 6 65 Restarting Operatio...

Страница 12: ...rameters Only 6 149 Options 6 151 Performing Speed Control with PG 6 151 Using Digital Output Cards 6 156 Using an Analog Reference Card 6 159 Using a Digital Reference Card 6 159 7 Troubleshooting 7...

Страница 13: ...3 Cooling Fan Replacement Outline 8 4 Removing and Mounting the Control Circuit Terminal Card 8 6 9 Specifications 9 1 Standard Drive Specifications 9 2 Specifications by Model 9 2 Common Specificati...

Страница 14: ...Force GP1000 Introduction 1 2 Confirmations upon Delivery 1 3 Exterior and Mounting Dimensions 1 7 Checking and Controlling the Installation Site 1 10 Installation Orientation and Space 1 11 Removing...

Страница 15: ......

Страница 16: ...e or your Magnetek representative immediately Table 1 2 Checks Item Method Has the correct model of Drive been delivered Check the model number on the nameplate on the side of the Drive Is the Drive d...

Страница 17: ...HP Liquid 45 6 in 1158 mm 31 in 786 mm 11 88 in 451 mm 9 88 in 251 mm 150 300 HP Air 45 6 in 1158 mm 31 in 786 mm 17 75 in 451 mm 9 88 in 251 mm 600 HP Air 66 in 1676 mm 31 in 786 mm 17 75 in 451 mm...

Страница 18: ...n a location away from direct sunlight Controlling the Ambient Temperature To enhance the reliability of operation the Drive should be installed in an environment free from extreme tem perature variat...

Страница 19: ...main circuit termi nal wiring specifications control circuit terminals and control circuit wiring specifications Connection Diagram 2 2 Terminal Block Configuration 2 4 Wiring Main Circuit Terminals 2...

Страница 20: ...ction Pulse Input H6 01 S1 1 V 15VDC 10 20mA H6 06 MP S9 H1 07 S10 H1 08 S11 H1 09 S12 H1 10 C3 P3 H2 04 P4 H2 05 C4 Multi function Digital Outputs 5 6 48VDC 50mA 1 2 U X Jumper CN15 V CH1 CH2 DIP Swi...

Страница 21: ...gs For PNP transistor sequence connections 24V common and sourcing mode or to provide a 24 V exter nal power supply refer toTable 2 13 7 The master speed frequency reference can set to input either a...

Страница 22: ...Wiring Main Circuit Terminals 2 5 Wiring Main Circuit Terminals Applicable Wire Sizes and Closed loop Connectors Select the appropriate wires and crimp terminals from Table 2 1...

Страница 23: ...on Part Numbers AWG mm2 20 0 5 M3 5 1 25 3 7 M4 1 25 4 18 0 75 M3 5 1 25 3 7 M4 1 25 4 16 1 25 M3 5 1 25 3 7 M4 1 25 4 14 2 M3 5 2 3 7 M4 2 4 M5 2 5 M6 2 6 M8 2 8 12 10 3 5 5 5 M4 5 5 4 M5 5 5 5 M6 5...

Страница 24: ...Celsius copper wire Equivalent connector can be used IMPORTANT Determine the wire size for the main circuit so that line voltage drop is within 2 of the rated voltage Line voltage drop is calculated...

Страница 25: ...a sequence so that the power supply will be turned OFF by a fault output as shown in Fig 2 5 Fig 2 5 MCCB Installation Installing a Ground Fault Interrupter Drive outputs use high speed switching so...

Страница 26: ...supply can be connected to any terminal R L1 S L2 or T L3 on the terminal block the phase sequence of input power supply is irrelevant to the phase sequence Installing an AC Reactor If the Drive is c...

Страница 27: ...the internal circuits of the Drive will be damaged Never Short or Ground Output Terminals If the output terminals are touched with bare hands or the output wires come into contact with the Drive casi...

Страница 28: ...designed so that the contacts of the thermal overload relay turn OFF the magnetic contactor on the main circuit inputs Installing a Noise Filter on Output Side Connect a noise filter to the output sid...

Страница 29: ...ground wire Leakage current flows through the Drive Therefore if the distance between the ground electrode and the ground terminal is too long potential on the ground terminal of the Drive will become...

Страница 30: ...netek recommends using straight solderless terminals on digital inputs to simplify wiring and improve reliability 3 Magnetek recommends using a thin slot screwdriver with a 3 5 mm blade width Table 2...

Страница 31: ...1 10 S4 Multi function input 2 1 Factory setting Fault reset when CLOSED S5 Multi function input 3 1 Factory setting Multi speed speed reference 1 effective when CLOSED S6 Multi function input 4 1 Fac...

Страница 32: ...ion analog input 2 Function set by H3 09 4 to 20 mA Input impedance 250 A3 Multi function analog input 4 to 20 mA 100 10 to 10 V 100 to 100 0 to 10 V 100 Multi function analog input 3 Function set by...

Страница 33: ...3 Factory setting Frequency agreement detection Frequency within 2 Hz of set frequency when CLOSED Multi function digital output Function set by H2 03 M6 Analog monitor outputs FM Multi function analo...

Страница 34: ...s input For 2 wire RS 485 short R and S as well as R and S Differential input PHC isolation R S MODBUS communications output Differential output PHC isolation S IG Communications shield wire Low level...

Страница 35: ...S1 2 Input method for analog input A2 OFF 0 to 10 V internal resistance 20 k ON 4 to 20 mA internal resistance 250 Table 2 12 Jumper CN15 Configuration Options Jumper CN15 Configuration Analog Output...

Страница 36: ...minals SN SC and SP An external 24 Vdc power supply is also sup ported providing more freedom in signal input methods Table 2 13 Sinking Sourcing Mode and Input Signals Internal Power Supply External...

Страница 37: ...nput H6 01 S1 1 V 15VDC 10 20mA H6 06 MP S9 H1 07 S10 H1 08 S11 H1 09 S12 H1 10 C3 P3 H2 04 P4 H2 05 C4 Multi function Digital Outputs 5 6 48VDC 50mA 1 2 DC Link Choke U X external DC link choke Jumpe...

Страница 38: ...r Cables Control Circuit Wire Sizes For remote operation keep the length of the control wiring to 50m or less Separate the control wiring from high power lines input power motor leads or relay sequenc...

Страница 39: ...ingle line driver inputs A PG X2 Phase A B line driver inputs A Speed Reference Cards AI 14U Input signal levels 0 to 10 V DC 20 k 1 channel 4 to 20 mA 250 1 channel Input resolution 14 bit C AI 14B I...

Страница 40: ...18 After installing an Option Board into slot C or D insert the Option Clip to prevent the side with the connector from rising Refer to documentation provided with the Option Board for detailed mounti...

Страница 41: ...Terminal No Contents Specifications TA1 1 Power supply for pulse generator 12 Vdc 5 200 mA max 2 0 Vdc GND for power supply 3 12 V open collector switching ter minal Terminal for switching between12 V...

Страница 42: ...um response frequency 30 kHz 6 Pulse input common TA2 1 A phase monitor output terminal Open collector output 24 Vdc 30 mA max 2 A phase monitor output common 3 B phase monitor output terminal Open co...

Страница 43: ...A max 4 A phase input terminal Line driver input RS 422 level input Maximum response frequency 300 kHz 5 A phase input terminal 6 B phase input terminal 7 B phase input terminal 8 Z phase input termin...

Страница 44: ...pose can cause malfunctions due to noise The length of the pulse generator s wiring must not be more than 100 meters 328 ft Fig 2 20 Wiring an Open collector Input Three phase 200 240 Vac 380 480 Vac...

Страница 45: ...Installing and Wiring Option Cards 2 37 Fig 2 21 I O Circuit Configuration of the PG A2 PG power supply 12 Vdc Short for open collector input Pulse input Pulse input Pulse monitor output...

Страница 46: ...Fig 2 22 PG B2 Wiring When connecting to a voltage output type PG encoder select a PG that has an output impedance with a current of at least 12 mA to the input circuit photocoupler diode The pulse m...

Страница 47: ...pply for anything other than the pulse generator encoder Using it for another purpose can cause malfunctions due to noise The length of the pulse generator s wiring must not be more than 100 meters 32...

Страница 48: ...d from main circuit lines and power lines Connect the shield when connecting to a PG The shield must be connected to prevent operational errors caused by noise Also do not use any lines that are more...

Страница 49: ...own in Table 2 21 Note 1 The motor speed at maximum frequency output is expressed as the sync rotation speed 2 The PG power supply is 12 Vdc 3 A separate power supply is required if the PG power suppl...

Страница 50: ...A separate power supply is required if the PG power supply capacity is greater than 200 mA If momentary power loss must be handled use a backup capacitor or other method Fig 2 27 PG X2 Connection Exa...

Страница 51: ...Digital Operator and Modes This chapter describes Digital Operator displays and functions and provides an overview of operating modes and switching between modes Digital Operator 3 2 Modes 3 5...

Страница 52: ...used for programming operating monitoring and copying the Drive s parame ters To copy parameters GP1000 Drives must have the same software version model and control method The various items included...

Страница 53: ...V Key Selects the rotation direction of the motor when the Drive is being operated from the Digital Operator Shift RESET Key Sets the number of digits for user parameter settings Also acts as the Rese...

Страница 54: ...ors Indicator Definition FWD Lit when a forward run command is input REV Lit when a reverse run command is input REMOTE SEQ See Table 3 3 REMOTE REF See Table 3 4 ALARM Lit when a fault has occurred F...

Страница 55: ...topped Table 3 6 STOP Indicator Indicator Status Condition On Drive is decelerating to a stop or stopped Blinking Drive is in a run condition but the frequency reference is less than the minimum outpu...

Страница 56: ...Main Menu ADV Programming Main Menu VERIFY Modified Consts Main Menu A TUNE Auto Tuning Rdy U1 01 60 00Hz Monitor DRIVE U1 02 60 00Hz U1 03 10 05A Rdy U1 01 60 00Hz MENU ESC DATA ENTER Control Method...

Страница 57: ...put current and output voltage as well as fault information and the fault history When b1 01 Reference selection is set to 0 the frequency can be changed from the frequency setting display Use the Inc...

Страница 58: ...NU MENU MENU RESET DATA ENTER ESC DATA ENTER Monitor Display Frequency Setting Display Mode Selection Display Display at Startup Fault Trace DRIVE U2 02 OV U2 03 60 00Hz U2 01 OC Fault History DRIVE U...

Страница 59: ...ode Main Menu DRIVE Operation Main Menu QUICK Quick Setting Main Menu ADV Programming Main Menu VERIFY Modified Consts Main Menu A TUNE Auto Tuning MENU Control Method QUICK A1 02 2 2 Open Loop Vector...

Страница 60: ...tialization ADV A1 00 1 Select Language MENU MENU MENU MENU ESC DATA ENTER Select Language ADV A1 00 0 English ESC ADV Select Language English 1 ESC DATA ENTER RESET Monitor Display Setting Display Mo...

Страница 61: ...he setting of C1 01 10 00 is displayed 8 Shift RESET Key pressed to move the flashing digit to the right 9 Increment Key pressed to change set value to 20 00 s 10 DATA ENTER Key pressed to enter the s...

Страница 62: ...External Fault ESC ESC DATA ENTER RESET Monitor Display Setting Display Mode Selection Display 24 1 2 A B A B Digital Inputs ADV H2 01 0 Term M1 M2 Sel Pulse I O Setup ADV H6 01 0 Pulse Input Sel Ter...

Страница 63: ...er changing the setting Example Operations An example of key operations is given below for when the following settings have been changed from their default settings b1 01 Reference Selection C1 01 Acc...

Страница 64: ...ng of the Drive is for open loop vector control 1 Example of Operation Set the motor output power in kW rated voltage rated current rated frequency rated speed and number of poles specified on the nam...

Страница 65: ...odified Consts Main Menu A TUNE Auto Tuning MENU MENU MENU MENU MENU Monitor Display Setting Display Mode Selection Display DATA ENTER Tuning Mode Sel A TUNE T1 01 0 0 ESC DATA ENTER A DATA ENTER ESC...

Страница 66: ...ration This chapter describes the procedures for trial operation of the Drive and provides an example of trial operation Trial Operation Procedure 4 2 Trial Operation Procedures 4 3 Adjustment Suggest...

Страница 67: ...le over 50 m or heavy load possibly causing motor to stall or overload OK to operate motor during autotuning Stationary autotuning for line to line resistance only Rotational autotuning Stationary aut...

Страница 68: ...wer supply Make sure that the motor output terminals U T1 V T2 W T3 and the motor are connected correctly Make sure that the Drive control circuit terminal and the control device are wired correctly S...

Страница 69: ...er 7 Troubleshooting The following display is an example of a display for faulty operation Display for normal operation The frequency reference monitor is dis played in the data display section Displa...

Страница 70: ...temperature of 60 C b If the heat sinks are connected in series it is preferred that the IGBT heat sink receive liquid from the chiller and the rectifier heat sink receive liquid from the IGBT heat s...

Страница 71: ...Or F for Custom 0 is a pre set V F pattern If this doesn t work well choose F for custom E1 04 Max Ouptut Frequency Set to 50 Hz Only relevant and necessary if E1 03 is set to F E1 05 Max Output Volta...

Страница 72: ...nt Enter motor rated current E2 04 Number of Motor Poles 2 to 48 For a 50 Hz motor Rated RPM No of Poles 3000 2 1500 4 1000 6 750 8 600 10 E2 11 Motor Rated Output KW Set to motor rated kilowatts 2 Ac...

Страница 73: ...uit terminal analog input 2 MODBUS communications 3 Option Card 4 Pulse train input 0 to 4 1 b1 02 Operation method selection Set the run command input method 0 Digital Operator 1 Control circuit term...

Страница 74: ...de C6 11 Carrier fre quency selection for open loop vector control 2 1 to 4 Depends on kVA setting d1 01 to d1 04and d1 17 Frequency refer ences 1 to 4 and jog frequency ref erence Set the required sp...

Страница 75: ...ontrol Variable speed control particularly control of multiple motors with one Drive and replacing existing drives V f control with PG A1 02 1 Voltage frequency ratio fixed control with speed compensa...

Страница 76: ...tion on Autotuning for details on autotuning Autotuning Use the following procedure to perform autotuning to automatically set motor parameters when using the vec tor control method when the cable len...

Страница 77: ...tor that is connected to a load Use rotational autotuning whenever performing autotuning for a motor that has fixed output characteris tics when high precision is required or for a motor that is not c...

Страница 78: ...cy to the base frequency from the motor s name plate Fig 4 4 Motor Base Frequency and Drive Input Voltage Setting Precautions after Rotational and Stationary Autotuning If the maximum output frequency...

Страница 79: ...tuning mode 0 Rotational autotuning 1 Stationary autotuning 2 Stationary autotuning for line to line resistance only 0 to 2 2 V f 0 Vec tor 4 Yes Yes Yes Yes Yes Tuning Mode Sel T1 02 Motor output pow...

Страница 80: ...own input the no load voltage in T1 03 and the no load current in T1 05 to ensure accuracy 7 The settings that will ensure stable vector control are between 50 and 100 of the Drive rating Refer to pag...

Страница 81: ...ng no load operation without connecting the machine and the motor press the LOCAL REMOTE Key on the Digital Operator to change to LOCAL mode the SEQ and REF indicators on the Digital Operator should b...

Страница 82: ...s in no load operation If fault occurs during operation make sure the STOP Key on the Digital Operator is easily accessible At first set the frequency reference to a low speed of one tenth the normal...

Страница 83: ...meters Recording user parameters Setting access levels for user parameters Setting a password Recording User Parameters o2 03 If o2 03 is set to 1 after completing trial operation the settings of user...

Страница 84: ...t low speeds Depends on capacity 0 to default Increase the setting if motor magnetic noise is high Reduce the setting if hunting or vibration occurs at low to middle range speeds Torque compensation p...

Страница 85: ...if the speed is not stable Slip compensation gain C3 01 Improving speed accuracy 1 0 0 5 to 1 5 Increase the setting if speed response is slow Reduce the setting if the speed is too fast Open loop vec...

Страница 86: ...time according to the output frequency 0 0Hz 0 0 to max output frequency Set the output frequency at which to change the ASR proportional gain and inte gral time when the same val ues cannot be used...

Страница 87: ...ain 2 C5 03 Torque and speed response Controlling hunting and vibration 10 00 10 00 to 50 00 Increase the setting if torque or speed response is slow Reduce the setting if hunting or vibration occurs...

Страница 88: ...log input signals caused by noise Stall prevention L3 01 to L3 06 Used to prevent 0 V overvoltage errors and motor stalling for heavy loads or rapid acceleration deceleration Stall prevention is enabl...

Страница 89: ...User Parameters This chapter describes all user parameters that can be set in the Drive User Parameter Descriptions 5 2 Digital Operator Display Functions and Levels 5 3 User Parameter Tables 5 10...

Страница 90: ...parameter Parameter Name The name of the user parameter Description Details on the function or settings of the user parameter Setting Range The setting range for the user parameter Factory Setting The...

Страница 91: ...quency reference input source 0 Operator Digital preset speed U1 01 or d1 01 to d1 17 1 Terminals Analog input terminal A1 or terminal A2 based on parameter H3 09 2 Serial Com Modbus RS 422 485 termin...

Страница 92: ...reference 1 is ON Setting units are affected by o1 03 0 00Hz Yes A A A A A 281H Reference 2 d1 03 Frequency Reference 3 Frequency reference when multi function input Multi step speed reference 2 is O...

Страница 93: ...nded speed There are 15 different preset V F patterns to select from E1 03 0 to E with varying voltage profiles base levels base level frequency at which maximum voltage is reached and maximum frequen...

Страница 94: ...ant power HP area above base speed Adjustment is not normally required If E1 13 0 0 then value in E1 05 is used for E1 13 Auto Tuning sets this value 0 0 to 255 0 240V 3 0 0 V 5 No A A Q Q Q 30CH Base...

Страница 95: ...r 100 of the appropriate output is multiplied for the gain setting the bias amount is added and then output See H4 02 when stopped in Quick Advanced or Verify mode If 03 appears on the setting screen...

Страница 96: ...parameters 11 The setting range is 0 to 2 for flux vector control and open loop vector control 2 12 Quick Settings are used if Multi Function Input is set for two motors 13 Setting range changes to 1...

Страница 97: ...ge selection for the Digital Operator This parameter is not reset to the factory setting by A1 03 0 English 1 Japanese 2 German 3 French 4 Italian 5 Spanish 6 Portuguese 0 to 6 0 Yes A A A A A 100H Se...

Страница 98: ...No A A A A A 104H Enter Password A1 05 Password 2 When the value set into A1 04 does NOT match the value set into A1 05 parameters A1 01 thru A1 03 and A2 01 thru A2 32 cannot be changed All other par...

Страница 99: ...r H3 09 2 Serial Com Modbus RS 422 485 terminals R R S and S 3 Option PCB Option board connected on 2CN 4 Pulse Input Terminal RP 0 to 4 1 No Q Q Q Q Q 180H Reference Source b1 02 Run Command Selectio...

Страница 100: ...he run command is closed when switching from local mode to remote mode the Drive will not run 1 Accept External RUN If the run command is closed when switching from local mode to remote mode the Drive...

Страница 101: ...x loop vector control mode 0 to 100 50 No A A A No No 18AH DCInj Current b2 03 DC Injection Braking Time DC Excitation Time at Start Sets the time of DC injection braking at start in units of 0 01 sec...

Страница 102: ...at start is disabled however the current detection method is used for multi function input power loss ride through auto fault retry 3 Current Detection Speed Search Enable The current detection metho...

Страница 103: ...Observer During Speed Search Sets n4 08 in units of 1 0 for P gain PI Controls as the Observer during Speed Search Note Normally this parameter need not be changed although a low setting is needed wh...

Страница 104: ...er the digital input is opened 0 0 to 3000 0 0 0 s No A A A A A 1A4H Delay OFF Timer Parameter Number Name Description Setting Range Factory Setting Change during Operation Control Methods MODBUS Regi...

Страница 105: ...l be direct or reverse acting 0 Normal Output direct acting 1 Reverse Output reverse acting 0 or 1 0 No A A A A A 1ADH Output Level Sel b5 10 PID Output Gain Setting Sets the output gain of the PID co...

Страница 106: ...nction delay time in terms of 0 1 seconds 0 0 to 25 5 0 0 s No A A A A A 1B4H PID Sleep Time b5 17 PID Accel decel Time Applies an accel decel time to the PID setpoint reference The Drive s standard s...

Страница 107: ...H Dwell Time Start b6 03 Dwell Frequency at Stop 0 0 to 400 0 0 0Hz No A A A A A 1B8H Dwell Ref Stop b6 04 Dwell Time at Stop 0 0 to 10 0 0 0 s No A A A A A 1B9H Dwell Time Stop Parameter Number Name...

Страница 108: ...ontrol filter time constant when in vector control mode 0 00 to 10 0 0 50 s 2 Yes No No A A A 1CEH Energy Saving F T b8 04 EnergySaving Coefficient Value Used to fine tune the energy savings function...

Страница 109: ...Sets the time to decelerate from maximum frequency to zero when selected via a multi function input Yes A A A A A 203H Decel Time 2 C1 05 Acceleration Time 3 Sets the time to accelerate from zero to m...

Страница 110: ...l Methods MODBUS Register Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 C2 01 S curve Characteristic at Accel Start S curve is used to further soften the starting and stop...

Страница 111: ...rameter works as afunction to set theproper amountof gain 0 0 to 2 5 1 0 Yes A No A A A 20FH Slip Comp Gain C3 02 Slip Compensation Primary Delay Time This parameter adjusts the filter on the output o...

Страница 112: ...frequency Note Adjustment is not normally required 0 00 to 2 50 1 00 Yes A A A No No 215H Torq Comp Gain C4 02 Torque Compensation Primary Delay Time This parameter adjusts the filter on the output o...

Страница 113: ...00 0 500s 1 Yes No A No A A 21EH ASRITime2 C5 05 ASR Limit Sets the upper limit for the speed con trol loop ASR as a percentage of the maximum output frequency E1 04 0 0 to 20 0 5 0 No No A No No No 2...

Страница 114: ...Hz 6 Fc 15 0 kHz OF Program Determined by the settings of C6 03 thru C6 05 0 to F 6 2 No Q Q Q Q No 5 224H Carrier Freq Sel C6 03 Carrier Frequency Upper Limit Sets the relationship of output frequenc...

Страница 115: ...04 Frequency Reference 4 Frequency reference when multi function input Multi stepspeedreference1 2 is ON Setting units are affected by o1 03 0 00Hz Yes A A A A A 283H Reference 4 d1 05 Frequency Refe...

Страница 116: ...affected by o1 03 0 00Hz Yes A A A A A 28EH Reference 13 d1 14 Frequency Reference 14 Frequency reference when multi function input Multi stepspeedreference1 3 4 is ON Setting units are affected by o1...

Страница 117: ...er Speed Reference Lower Limit Set the master speed reference lower limit as a percent taking the max output frequency to be 100 0 0 to 110 0 0 0 No A A A A A 293H Ref1 Lower Limit Parameter Number Na...

Страница 118: ...s trim control increase and trim control decrease are selected H1 XX 1C and 1D 0 to 100 10 No A A A A A 299H Trim Control Lvl Parameter Number Name Description Setting Range Factory Setting Change dur...

Страница 119: ...t It can be used to adjust the margin for the speed limit 0 to 120 10 No No No No A A 29EH Speed Lmt Bias d5 06 Speed torque Control Switchover Timer Set the delay time from inputting the multi functi...

Страница 120: ...requencies above this setting and only when output frequency is in agreement with the current output frequency speed agree 0 0 to 400 0 0 0HzH z No A A No No No 2A1H Field Weak Freq d6 03 Magnetic Fie...

Страница 121: ...T DAM AGE AND OR PERSONAL INJURY 155 0 to 255 0 240V 310 0 to 510 0 480V 230 0V or 460 0 V No Q Q Q Q Q 300H Input Voltage E1 03 V f Pattern Selection Set to the type of motor being used and the type...

Страница 122: ...Mid Output Frequency A 0 0 to 400 0 3 0Hz 2 No A A A No No 306H Mid Frequency A E1 08 Mid Output Voltage A 0 0 to 255 0 240V 0 0 to 510 0 480V 12 6 Vac or 25 3 Vac 2 No A A A No No 307H Mid Voltage A...

Страница 123: ...03 Motor No load Current Sets the magnetizing current of the motor as a percentage of full load amps E2 01 This value is automatically set during rotational Auto Tuning 0 00 to 1 89 3 1 20 A 1 No A A...

Страница 124: ...motor iron loss in watts W 0 to 65535 14 W 1 No A A No No No 317H Tcomp Iron Loss E2 11 Motor Rated Output Sets the motor rated power in kilowatts kW This value is automatically set during Auto Tunin...

Страница 125: ...imum Output Volt age VMAX 0 0 to 255 0 240V 0 0 to 510 0 480V 230 0V or 460 0V 2 No A A A A A 31BH Max Voltage E3 04 Motor 2 Base Frequency FA 0 0 to 400 0 60 0Hz No A A A A A 31CH Base Frequency E3 0...

Страница 126: ...number of poles of motor 2 This value is automatically set during Auto Tuning 2 to 48 4 poles No No A No A A 324H Number of Poles E4 05 Motor 2 Line to line Resistance Sets the phase to phase resista...

Страница 127: ...ASR integral time in seconds 0 000 to 10 000 0 500s 3 Yes No A No A A 340H ASR I Time Mtr2 E4 11 Torque Compensation Gain Motor 2 Magnifies the torque compensation gain Normally this parameter does no...

Страница 128: ...te to stop using the active deceleration time 1 Coast to stop 2 Fast Stop Decelerate to stop using the deceleration time in C1 09 3 Alarm Only Drive continues operation 0 to 3 1 No No A No A No 381H P...

Страница 129: ...tegral Function During Accel decel Selection Sets integral control during acceleration deceleration to either enabled or disabled 0 Disabled The integral function is not used while accelerating or dec...

Страница 130: ...set to 0 This function is not available in flux vector con trol 0 to 1000 0 No No A No No No 38BH PG Gear Teeth1 F1 13 Number of PG Gear Teeth 2 0 No No A No No No 38CH PG Gear Teeth2 F1 14 PG Open ci...

Страница 131: ...or disables the drive from detecting when the PG option on CH1 has been disconnected 0 Disabled 1 Enabled When using PG T2 or Z2 this setting is enabled 0 to 1 1 No No A No A No 3B4H HW PGO ch1 F1 26...

Страница 132: ...n o1 03 is set to 2 or higher the input will be BCD and the units will change to the o1 03 setting 0 to 7 0 No A A A A A 390H DI Input Parameter Number Name Description Setting Range Factory Setting C...

Страница 133: ...2 Channel 1 Output Bias Sets the channel 1 bias 100 10V Ex Set F4 05 50 to output 0 at 5 0V output 110 0 to 110 0 0 0 Yes A A A A A 395H AO Ch1 Bias F4 06 AO 08 AO 12 Channel 2 Output Bias Sets the ch...

Страница 134: ...rchannel3 See the H2 parameter group for possible selections Enabled when digital output card DO 02 or DO 08 is used 0 to 37 2 No A A A A A 39BH DO Ch3 Select F5 04 DO 08 Channel 4 Output Selection Se...

Страница 135: ...or a communication option board fault BUS Active only when a communication option board is installed and b1 01 or b1 02 3 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 0 to 3 1 No A A A A A...

Страница 136: ...ive s rated current 0 or 1 0 No A A A A A 3A6H Current Unit Sel F6 06 Torque Reference torque Limit Selection from Communication Option Selects torque reference limit when using communications option...

Страница 137: ...Terminal S3 Function Selection Refer to table Multi function Contact Input Functions for multi function selections 0 to 79 24 No A A A A A 400H TerminalS3Sel H1 02 Multi Function Digital Input Termina...

Страница 138: ...es Yes Yes Yes Yes 1 Local Remote selection ON Operator OFF Parameter setting Yes Yes Yes Yes Yes 2 Option Inverter selection ON Option Card Yes Yes Yes Yes Yes 3 Multi step speed reference 1 When H3...

Страница 139: ...m analog frequency reference Yes Yes Yes Yes Yes 1E Analog frequency reference sample hold Yes Yes Yes Yes Yes 20 to 2F External fault Desired settings possible Input mode NO contact NC contact Detect...

Страница 140: ...Operation Control Methods MODBUS Register Display V f V f with PG Open Loop Vector 1 Flux Vector Open Loop Vector 2 H2 01 Terminal M1 M2 Function Selection relay Refer to table H2 01 thru H2 05 Setti...

Страница 141: ...king resistor fault ON Resistor overheat or braking transistor fault Yes Yes Yes Yes Yes E Fault ON Digital Operator communications error or fault other than CPF00 and CPF01 has occurred Yes Yes Yes Y...

Страница 142: ...Enable input is closed Yes Yes Yes Yes Yes Parameter Number Name Description Setting Range Factory Setting Change during Operation Control Methods MODBUS Register Display V f V f with PG Open Loop Vec...

Страница 143: ...ignal H3 09 Terminal A2 Function Selection Selects the function of terminal A2 Same choices as Terminal A3 Function Selection H3 05 0 to 1F 0 No A A A A A 418H Terminal A2 Sel H3 10 Terminal A2 Gain S...

Страница 144: ...rated current V F V F w PG Internal overtorque detection level C6 02 disabled Yes Yes Yes Yes Yes 8 Stall Prevention Level During Run 100 L3 06 Yes Yes No No No 9 Frequency Reference Lower Limit 100...

Страница 145: ...tput level when selected monitor is at 100 0 00 to 2 50 1 00 Yes Q Q Q Q Q 41EH Terminal FM Gain H4 03 Terminal FM Bias Setting Sets terminal FM output level when selected monitor is at 0 10 0 to 10 0...

Страница 146: ...ity Selection Selects the communication parity for Modbus terminals R R S and S The Drive s power must be cycled for the setting to take effect 0 No Parity 1 Even Parity 2 Odd Parity 0 to 2 0 No A A A...

Страница 147: ...is at 100 as a percentage of maximum output frequency E1 04 0 0 to 1000 0 100 0 Yes A A A A A 42EH Pulse Input Gain H6 04 Pulse Train Input Bias Sets the output level when the pulse train input is 0Hz...

Страница 148: ...000 1 motor 0 to 3 1 No Q Q Q Q Q 480H MOL Fault Select L1 02 Motor Overload Protection Time Sets the motor thermal overload protection OL1 time A larger L1 02 time will increase the time before an OL...

Страница 149: ...loss ride thru time This value is dependent on the capacity of the Drive Only effective when L2 01 1 0 to 25 5 0 1sec 1 No A A A A A 486H PwrL Ridethru t L2 03 Momentary Power Loss Minimum Base Block...

Страница 150: ...tion when a KEB command is input from multi function input Reduction SlipFreqBeforeKEB x L2 08 x 2 0 to 300 100 No A A A A A 48CH KEB Frequency Parameter Number Name Description Setting Range Factory...

Страница 151: ...decelerates at the active deceleration rate If the load is too large or the deceleration time is too short an OV fault may occur 1 General Purpose The Drive decelerates at the active deceleration rate...

Страница 152: ...dless of the setting in L3 05 0 to 2 1 No A A No No No 493H StallP Run Sel L3 06 Stall Prevention Level During Running This parameter is enabled when L3 05 is set to 1 or 2 Drive rated current is set...

Страница 153: ...0Hz No A A A A A 49AH Spd Agree Width L4 03 Speed Agreement Detection Level These parameters configure the Multi Function Output H2 oo settings Fref Fout Agree 2 Fref Set Agree 2 Frequency Detection 3...

Страница 154: ...or Open Loop Vector 2 L5 01 Number of Auto Restart Attempts Sets the counter for the number of times the Drive will perform an automatic restart on the following faults GF LF OC OV PF PUF RH RR OL1 OL...

Страница 155: ...Speed Agree and Operation continues after detection 2 OL3 at RUN Alarm Overtorque Detection is always active and operation continues after detection 3 OL3 at Speed Agree Fault Overtorque Detection onl...

Страница 156: ...0 to 300 150 No A A A A A 4A2H Torq Det 1 Lvl L6 03 Torque detection time 1 Sets the length of time an Overtorque Undertorque condition must exist before Torque Detection 1 is recognized by the Drive...

Страница 157: ...inues after detection 6 UL4 at RUN Alarm Undertorque Detection is always active and operation continues after detection 7 UL4 at Speed Agree Fault Undertorque Detection only active during Speed Agree...

Страница 158: ...AAH Torq Lmt Rev Rgn L7 06 Torque Limit Integral Time Constant Sets the torque limit value as a per centage of the motor rated torque Four individual quadrants can be set 5 to 10000 200ms No No No A N...

Страница 159: ...H OH Pre Alarm Lvl L8 03 Overheat Pre Alarm Operation Selection Selects the Drive operation upon an OH pre alarm detection 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 0 to 3 3 No A A A A A...

Страница 160: ...is installed in an ambient temperature exceeding its rating the Drive overload OL2 protection level is adjusted 45 to 60 45 C No A A A A A 4B8H Ambient Temp L8 15 OL2 Characteristic Selection at Low...

Страница 161: ...isplay V f V f with PG Open Loop Vector 1 Flux Vector Open Loop Vector 2 n1 01 Hunting Prevention Selection If the motor vibrates while lightly loaded hunting prevention may reduce the vibration 0 Dis...

Страница 162: ...ion Control AFR Time Constant Sets the time constant to control the rate of change in the speed feedback detection control 0 to 2000 50ms No No No A No No 585H AFR Time n2 03 Speed Feedback Detection...

Страница 163: ...l Time Set the integral time of the speed estimator for PI control 0 000 to 9 999 0 030m s No No No No No A 59AH SPD EST I Time n4 08 Observer Proportional Gain Set the proportional gain of the speed...

Страница 164: ...hen running at extremely low speeds and or regen When the setting is increased the motor will accelerate as the regen load increases When tuning adjust in units as large as 0 2 0 00 to 10 00 1 00 No N...

Страница 165: ...scillates when stopped with torque reference at zero Do not adjust this setting more than is necessary verify the results as changes are made 0 01 to 1 00 0 5 No No No No No A 5BFH I Stabilize Gain n4...

Страница 166: ...ation Control Methods MODBUS Register Display V f V f with PG Open Loop Vector 1 Flux Vector Open Loop Vector 2 n5 01 Feed Forward Control Selection Selects the feed forward controls 0 Disabled 1 Enab...

Страница 167: ...ion After Power Up Selects which monitor will be displayed upon power up 1 Frequency Reference U1 01 2 Output Frequency U1 02 3 Output Current U1 03 4 User Monitor set by o1 01 1 to 4 1 Yes A A A A A...

Страница 168: ...n Determines if the Digital Operator Local Remote key is functional 0 Disabled 1 Enabled 0 to 1 1 No A A A A A 505H Local Remote Key o2 02 STOP Key Function Selection Determines if the STOP key on the...

Страница 169: ...when the Digital Operator is removed when in LOCAL mode or b1 02 0 0 Disabled The Drive will not stop when the Digital Operator is removed 1 Enabled The Drive will fault OPR and coast to stop when th...

Страница 170: ...Flux Vector Open Loop Vector 2 o3 01 Copy Function Selection This parameter controls the copying of parameters to and from the Digital Operator 0 COPY SELECT no function 1 INV OP READ All parameters...

Страница 171: ...ionary Auto Tuning A1 02 0 1 2 or 3 3 Auto tuning for the amount of On Delay Compensation open loop vector 2 and flux vector modes are enabled 6 0 to 2 1 0 No Yes Yes Yes Yes Yes 701H Tuning Mode Sel...

Страница 172: ...be 150 0Hz when C6 01 is set to 0 6 Use this type of auto tuning only if having problems with precision when tuning T1 07 Motor Base Speed Sets the base speed of the motor in revolutions per minute R...

Страница 173: ...ency Output frequency 10V Maximum Frequency possible for 10V thru 10V 0 01 Hz A A A A A 41H Output Freq U1 03 Output Current Output current 10V DriveRatedOutputCurrent output of absolute value of 0V t...

Страница 174: ...U1 12 Drive Operation Status Input terminal status No output possible A A A A A 4BH Int Ctl Sts 1 Parameter Number Name Description Output Signal Level During Multi Function Analog Output Min Unit Con...

Страница 175: ...Motor Rated Secondary Current possible for 10V thru 10V 0 1 A A A A A 51H Mot SEC Current U1 19 Motor Excitation Current Id Current being used by the motor for excitation Id 10V Motor Rated Secondary...

Страница 176: ...AC200V AC400 possible for 10V thru 10V 0 1 V No No A A A 5AH Voltage Ref Vd U1 28 CPU Number Control board hardware revision No output possible A A A A A 5BH CPU ID U1 29 kWh Accumulated kilowatt hour...

Страница 177: ...on Error Code Modbus serial communication error codes No output possible A A A A A 66H Transmit Err U1 40 Heatsink Cooling Fan Operation Time Total operating time of the heatsink cooling fan No output...

Страница 178: ...t 0V to 10V 0 0 1 No No No A A 6CH FF Cout Output U1 50 CF Fault Error Code Displays the code for a CF fault 00 No deceleration for 3sec after reaching the stop frequency 01 Flux estimation fault 02 S...

Страница 179: ...01 Hz A A A A A 82H Frequency Ref U2 04 Output Frequency at Previous Fault Shows the output frequency at the most recent fault 0 01 Hz A A A A A 83H Output Freq U2 05 Output Current at Previous Fault...

Страница 180: ...ut Terminal Status at Previous Fault Gives the output terminal status at the most recent fault A A A A A 8BH Output Term Sts U2 13 Drive Operation Status at Previous Fault Displays the Drive Operation...

Страница 181: ...t A A A A A 93H Fault Message 4 U3 05 Cumulative Operation Time at Most Recent Fault Gives the cumulative operation time at the most recent fault 1 hr A A A A A 94H Elapsed Time1 U3 06 Cumulative Oper...

Страница 182: ...lative operation time at the sixth most recent fault 1 hr A A A A A 80FH Elapsed Time 6 U3 17 Cumulative Operation Time at 7th Most Recent Fault Gives the cumulative operation time at the seventh most...

Страница 183: ...on Primary Delay Time 0 to 10000 1ms 2000 200 Slip Comp Time C4 02 Torque Compensation Primary Delay Time 0 to 10000 1ms 200 200 20 Torq Comp Time C5 01 ASR Proportional Gain 1 0 00 to 300 00 0 01 0 2...

Страница 184: ...3 0 3 3 0 0 0 0 0 Mid Frequency A E1 08 E3 06 Mid Output Voltage A 2 0 0 to 255 0 0 0 to 510 0 0 1 V 15 0 3 15 0 3 11 0 0 0 0 0 Mid Voltage A E1 09 E3 07 Minimum Output Frequency 0 0 to 400 0 0 1Hz 1...

Страница 185: ...for 208 240Vac Drives The values will double for 380 480Vac Drives 2 These default values are for V F or V F with PG control methods A1 02 0 or 1 Table 5 3 V F Pattern for Drive Capacity G7U20P4 21P5...

Страница 186: ...240Vac Drives The values will double for 380 480Vac Drives 2 These default values are for V F or V F with PG control methods A1 02 0 or 1 Table 5 4 V F Pattern for Drive Capacity G7U22P2 2045 for 208...

Страница 187: ...0Vac Drives The values will double for 380 480Vac Drives 2 These default values are for V F or V F with PG control methods A1 02 0 or 1 Table 5 5 V F Pattern for Drive Capacity G7U2055 and higher for...

Страница 188: ...o Name Unit Factory Setting Open Loop Vector Flux Vector E1 04 Max Output Frequency Hz 60 0 60 0 E1 05 Max Output Voltage V 230 0 230 0 E1 06 Base Frequency Hz 60 0 60 0 E1 07 Mid Output Frequency V 3...

Страница 189: ...4 01 Motor Rated Current A 1 90 3 30 6 20 8 50 14 00 19 60 26 60 39 7 53 0 E2 02 E4 02 Motor Rated Slip Hz 2 90 2 50 2 60 2 90 2 73 1 50 1 30 1 70 1 60 E2 03 E4 03 Motor No Load Current A 1 20 1 80 2...

Страница 190: ...18 12 C6 02 Carrier Frequency Selection 1 6 4 4 4 4 4 4 1 1 C6 11 Carrier Frequency Selection for Open Loop Vector 2 2 3 3 3 3 3 3 3 1 1 Carrier frequency selection upper limit 6 6 4 4 4 4 4 1 1 E2 01...

Страница 191: ...Motor Rated Slip Hz 2 90 2 60 2 50 3 00 2 70 2 70 1 50 1 30 1 70 1 60 E2 03 E4 03 Motor No Load Current A 0 60 0 80 1 40 1 50 2 30 2 30 2 60 4 00 5 6 7 6 E2 05 E4 05 Motor Line to Line Resistance 38...

Страница 192: ...ted Current A 32 9 38 6 52 3 65 6 79 7 E2 02 E4 02 Motor Rated Slip Hz 1 67 1 70 1 80 1 33 1 60 E2 03 E4 03 Motor No Load Current A 7 8 9 2 10 9 19 1 22 0 E2 05 E4 05 Motor Line to Line Resistance 0 4...

Страница 193: ...ier Frequency Selection for Open Loop Vector 2 2 2 2 1 1 1 1 Carrier frequency selection upper limit 5 0 5 0 3 0 3 0 2 0 2 0 E2 01 E4 01 Motor Rated Current A 95 0 130 0 156 0 190 0 223 0 270 0 E2 02...

Страница 194: ...stics 6 15 Adjusting Frequency References 6 24 Speed Limit Frequency Reference Limit Function 6 30 Improved Operating Efficiency 6 32 Machine Protection 6 39 Continuing Operation 6 57 Drive Protection...

Страница 195: ...th PG Open loop Vector 1 Flux Vector Open Loop Vector 2 b1 01 Frequency Reference Selection Selects the frequency reference input source 0 Operator Digital preset speed U1 01 or d1 01 to d1 17 1 Termi...

Страница 196: ...nt input and set H3 09 Multi function analog input terminal A2 function selection to 0 add to termi nal A1 Fig 6 3 Current Input for Master Speed Frequency Reference IMPORTANT Turn ON pin 2 of DIP swi...

Страница 197: ...signal level selection to 2 current input and set H3 09 Multi function analog input terminal A2 function selection to 0 add to terminal A1 Fig 6 4 Switching between Master and Auxiliary Frequencies S...

Страница 198: ...Terminal S8 s jog frequency selection is given priority over multi step speed references Terminal Parameter Number Set Value Details S5 H1 03 3 Multi step speed reference 1 Also used for master speed...

Страница 199: ...ime Chart The following diagram shows a time chart and control circuit terminal connection example during a 9 step operation Fig 6 6 Control Circuit Terminal During 9 step Operation Fig 6 7 Multi step...

Страница 200: ...et to a 2 wire sequence When control circuit terminal S1 is set to ON forward operation will be performed and when S1 is turned OFF the Drive will stop In the same way when control circuit termi nal S...

Страница 201: ...e input terminal for the forward reverse run command Fig 6 9 3 wire Sequence Wiring Example Fig 6 10 Three wire Sequence Time Chart INFO Use a sequence that turns ON terminal S1 for 50ms or longer for...

Страница 202: ...removed 0 Ramp to Stop 1 Coast to Stop 2 DC Injection to Stop 3 Coast with Timer A new run command is ignored if received before the timer expires 0 to 3 0 No Q Q Q Q Q Stopping Method b1 05 Minimum O...

Страница 203: ...loop vector control mode 0 to 100 50 No A A A No No DCInj Current b2 03 DC Injection Braking Time DC Excitation Time at Start Sets the time of DC injection braking at start in units of 0 01 seconds 0...

Страница 204: ...Baseblock b2 03 b2 04 b2 03 b2 04 b2 03 b2 04 Run command OFF ON OFF Frequency reference via analog input 0 E1 09 b1 05 0 frequency reference Run command turns OFF and zero speed control start when mo...

Страница 205: ...er the stop command is input run commands are ignored until the time T has elapsed The time T depends upon the output frequency when the stop command is input and the deceleration time Fig 6 15 Coast...

Страница 206: ...6 16 DC Injection Brake Time Chart Parameter Number Name Description Setting Range Factory Setting Change during Operation Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vector Open L...

Страница 207: ...with an NC contact set the multi function input terminal H1 to 17 After the emergency stop command has been input operation cannot be restarted until the Drive has stopped To cancel the emergency sto...

Страница 208: ...o zero Yes Q Q Q Q Q Decel Time 1 C1 03 Acceleration Time 2 Sets the time to accelerate from zero to maximum frequency when selected via a multi function input Yes A A A A A Accel Time 2 C1 04 Deceler...

Страница 209: ...often the starting and stopping ramp The longer the S curve time the softer the starting and stopping ramp Note With this setting accel decel times will be exactly half of the start and finish times o...

Страница 210: ...function will be disabled Fig 6 18 Acceleration deceleration Time Switching Frequency Adjusting Acceleration and Deceleration Time Using an Analog Input If you set H3 09 Multi function Analog Input T...

Страница 211: ...operation forward reverse is shown in the following diagram Fig 6 20 S curve Characteristic during Operation Switching INFO Set the S curve characteristic time to lengthen acceleration deceleration t...

Страница 212: ...e Description Setting Range Factory Setting Change during Operation Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vector Open Loop Vector 2 b6 01 Dwell Reference at Start The dwell f...

Страница 213: ...prevention method used to prevent excessive current during acceleration 0 Disabled Motor accelerates at active acceleration rate The motor may stall if load is too heavy or accel time is too short 1...

Страница 214: ...L3 02 will be automatically lowered to prevent stalling L3 03 is the limit value to prevent the stall prevention level in the constant output range from being reduced more than necessary Set the param...

Страница 215: ...eleration Related Parameters In Flux Vector or in Open Loop Vector 2 the setting range becomes 0 to 2 Parameter Number Name Description Setting Range Factory Setting Change during Operation Control Me...

Страница 216: ...g Example An example of stall prevention during deceleration when L3 04 is set to 1 as shown below Fig 6 23 Stall Prevention During Deceleration Operation Deceleration time controlled to prevent overv...

Страница 217: ...en 10V is input as a percentage of the maximum output frequency E1 04 0 0 to 1000 0 100 0 Yes A A A A A Terminal A1 Gain H3 03 Terminal A1 Bias Setting Sets the output level when 0V is input as a perc...

Страница 218: ...tween current or voltage inputs by using S1 2 switch on the terminal board 0 to 2 2 No A A A A A Term A2 Signal H3 09 Terminal A2 Function Selection Selects the function of terminal A2 Same choices as...

Страница 219: ...to 5 V the terminal A1 frequency reference will be 50 Setting Precautions H3 05 cannot be set to 0 Adjusting Frequency Bias Using an Analog Input When parameter H3 09 or H3 05 is set to 0 add to term...

Страница 220: ...e Description Setting Range Factory Setting Change during Operation Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vector Open Loop Vector 2 d3 01 Jump Frequency 1 This parameter allo...

Страница 221: ...g Input Setting Precautions Set the jump frequency according to the following formula d3 01 d3 02 d3 03 Analog input When parameters d3 01 to d3 03 are set to 0Hz the jump frequency function is disabl...

Страница 222: ...n terminal RP 0 Frequency reference 1 PID feedback value 2 PID setpoint value 0 to 2 0 No A A A A A Pulse Input Sel H6 02 Pulse Train Input Scaling Sets the number of pulses in Hz that is equal to the...

Страница 223: ...100 Related Parameters Parameter Number Name Description Setting Range Factory Setting Change during Operation Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vector Open Loop Vector 2...

Страница 224: ...ting Range Factory Setting Change during Operation Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vector Open Loop Vector 2 d2 02 Frequency Reference Lower Limit Determines maximum fr...

Страница 225: ...the frequency reference increase C3 01 If the speed is higher than the frequency reference decrease C3 01 Note Adjustment is not normally required When operating in Open Loop Vector this parameter wor...

Страница 226: ...he slip compensation gain is used as the motor temperature compensation gain When the motor temperate increases the motor s internal constant increases resulting in an increase in slip If C3 01 is set...

Страница 227: ...output voltage limit operation is enabled motor magnetic flux current is controlled automatically and torque control accuracy is maintained to limit the output voltage references Consequently the outp...

Страница 228: ...ws the factory settings for Open loop vector 1 OLV1 Default settings will change in accordance with the control mode Parameter Number Name Description Setting Range Factory Setting Change during Opera...

Страница 229: ...g reduce the set value Adjust this parameter so that the output current during low speed rotation does not exceed the Drive rated out put current range Adjusting the Torque Compensation Primary Delay...

Страница 230: ...PG Open Loop Vector 1 Flux Vector Open Loop Vector 2 n1 01 Hunting Prevention Selection If the motor vibrates while lightly loaded hunting prevention may reduce the vibration 0 Disabled 1 Enabled 0 o...

Страница 231: ...G Open Loop Vector 1 Flux Vector Open Loop Vector 2 n2 01 Speed Feedback Detection Control AFR Gain Sets the internal speed feedback detection control gain in the automatic frequency regulator AFR Nor...

Страница 232: ...10 0 kHz 5 Fc 12 5 kHz 6 Fc 15 0 kHz OF Program Determined by the settings of C6 03 thru C6 05 1 to F 6 2 No Q Q Q A No 5 CarrierFreq Sel C6 03 Carrier Frequency Upper Limit Sets the carrier frequency...

Страница 233: ...r frequency according to the output frequency as shown in the following diagram by setting C6 03 Carrier Frequency Upper Limit C6 04 Carrier Frequency Lower Limit and C6 05 Carrier Frequency Proportio...

Страница 234: ...4 Depending on the carrier frequency setting the Drive s overload level may be reduced Even when the overload current falls to below 150 OL2 Drive overload will be detected The Drive overload current...

Страница 235: ...ring Operation Control Methods V f V f with PG Open Loop Vector 1 Flux Vector Open Loop Vector 2 L7 01 Forward Torque Limit Sets the torque limit value as a percentage of the motor rated torque Four i...

Страница 236: ...imit using parameters and torque limit using an analog input Fig 6 36 Torque Limit Using Parameters and an Analog Input Negative Reverse operation Regenerative torque limit Regenerative torque limit F...

Страница 237: ...using parameter L3 05 Set the deceleration time using C1 02 Acceleration time 1 or C1 04 Acceleration Time 2 If the Drive output current reaches the set value in L3 06 2 Drive Rated Output Current the...

Страница 238: ...rque If an excessive load is placed on the machinery overtorque or the load is suddenly lightened undertorque you can output an alarm signal to multi function output terminal M1 M2 M3 M4 M5 M6 P3 C3 o...

Страница 239: ...ertorque Detection only active during Speed Agree and Drive output will shut down on an OL3 fault 4 OL3 at RUN Fault Overtorque Detection is always active and Drive output will shut down on an OL3 fau...

Страница 240: ...down on an OL4 fault 4 OL4 at RUN Fault Overtorque Detection is always active and Drive output will shut down on an OL4 fault 5 UL4 at Speed Agree Alarm Undertorque Detection is only active during Spe...

Страница 241: ...ndertorque Detection 1 Overtorque Undertorque Detection 2 0 Overtorque undertorque detection disabled 1 Overtorque detection only with speed matching operation continues after overtorque warning OL3 f...

Страница 242: ...O or overtorque detection 2 NO ON ON Overtorque detection disabled band is approximately 10 of the Inverter rated output current or motor rated torque Motor current output torque ON ON Motor current o...

Страница 243: ...nalog input only over torque undertorque detection level 1 will be enabled The following diagram shows the overtorque undertorque detection level using an analog input Fig 6 38 Overtorque Undertorque...

Страница 244: ...value is automatically set during Auto Tuning 0 32 to 6 40 2 1 90 A 1 No A A A A A Motor Rated FLA L1 01 MotorOverload Protection Selection Sets the motor thermal overload protection OL1 based on the...

Страница 245: ...rating continu ously at 50 60Hz or less motor overload detection OL1 is detected The Drive outputs the error contact and the motor coasts to a stop 2 Drive motor constant torque 1 10 This motor yields...

Страница 246: ...nd OFF there is a risk that the circuit cannot be pro tected even if this parameter has been set to 1 enabled because the thermal value will be reset To detect overloads in good time set the set value...

Страница 247: ...ration Selection Sets operation selection when the motor temperature analog input H3 09 E exceeds the OH3 alarm level 1 17V 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 0 to 3 3 No A A A A...

Страница 248: ...displayed on the Digi tal Operator Error Codes If the Motor Overheats By setting H3 09 Multi function Analog Input Terminal A2 Function Selection or H3 05 Multi function Analog Input Terminal A3 Func...

Страница 249: ...rs Parameter Number Name Description Setting Range Factory Setting Change during Operation Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vector Open Loop Vector 2 b1 04 Reverse Opera...

Страница 250: ...o con tinue motor operation To restart the Drive after power is restored set L2 01 to 1 or 2 If L2 01 is set to 1 when power is restored within the time set in L2 02 the Drive will restart If the time...

Страница 251: ...r Loss Ride Thru Time Drive will restart if power returns within the time set in L2 02 1 2 CPU Power Active Drive will restart if power returns prior to control power supply shut down 1 0 to 2 0 No A...

Страница 252: ...ed frequency motor direction is also searched Current Detection The speed search is started from the frequency when power was momentarily lost and the maximum frequency and the speed is detected at th...

Страница 253: ...ing a speed search or DC injection braking increase the set values 0 1 to 5 0 0 5sec 3 No A A A A A PwrL Base block t L2 04 Voltage recov ery time Sets the time required to return the Drive output vol...

Страница 254: ...tarts the speed search Parameter b3 02 is a current detection speed search current detection level for search completion When the current falls below the detection level the speed search is viewed as...

Страница 255: ...e highest frequency and performs speed detection at the current level during the search External Speed Search Command External search command 1 and external search command 2 become the same operation...

Страница 256: ...shown below Speed Search at Startup The time chart when speed search at startup or external speed search command is selected is shown below AC power supply Output frequency Output current OFF ON Star...

Страница 257: ...output frequency or set frequency Lower limit is set using Speed Search Time b3 05 AC power supply Output frequency Output current OFF ON Output frequency before power loss Set frequency reference Mi...

Страница 258: ...tion selection to C frequency ref erence lost Related Parameters Parameter Number Name Description Setting Range Factory Setting Change during Operation Control Methods Display V f V f with PG Open Lo...

Страница 259: ...vercurrent RH Braking resistor overheated GF Ground fault RR Braking transistor error PUF Fuse blown OL1 Motor overload OV Main circuit overvoltage OL2 Drive overload UV1 Main Circuit Undervoltage Mai...

Страница 260: ...n Loop Vector 1 Flux Vector Open Loop Vector 2 L8 01 Internal Dynamic Braking Resistor Protection Selection Selects the DB protection only when using 3 duty cycle heatsink mount Magnetek braking resis...

Страница 261: ...ashing Related Parameters Factory settings will vary based on drive capacity Parameter Number Name Description Setting Range Factory Setting Change during Operation Control Methods Display V f V f wit...

Страница 262: ...ctory Setting Change during Operation Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vector Open Loop Vector 2 b1 01 Frequency Reference Selection Selects the frequency reference inpu...

Страница 263: ...The time chart when using baseblock commands is shown below Fig 6 48 Baseblock Commands Setting Value Function Control Methods V f V f with PG Open Loop Vector 1 Flux Vector Open Loop Vector 2 8 Exte...

Страница 264: ...command is input the output frequency is still stored even after the power supply is turned OFF Related Parameters Time Chart The time chart when using Acceleration Deceleration Ramp Hold commands is...

Страница 265: ...to H1 10 multi function contact input terminal S3 to S12 function selection to 10 UP command and 11 DOWN command Be sure to allocate two terminals so that the UP and DOWN commands can be used as a pai...

Страница 266: ...run command when using UP DOWN commands the output frequency accelerates to the frequency reference lower limit When using UP DOWN commands multi step operations are disabled When d4 01 Frequency Refe...

Страница 267: ...erates to lower limit Same frequency Lower limit Forward operation stop UP command DOWN command Frequency matching signal Reference frequency reset Power supply The frequency matching signal turns ON...

Страница 268: ...bled when speed reference 0 and the speed reference is from an analog input When the analog frequency reference value d4 02 0 the frequency reference is set to 0 If only the Trim Control Increase comm...

Страница 269: ...celeration Ramp Hold command UP DOWN command Trim Control Increase Decrease command Application Precautions When performing sample hold of analog frequency references be sure to store references of 10...

Страница 270: ...using FJOG and RJOG commands are given priority over other frequency references When both FJOG command and RJOG commands are ON for 500ms or longer at the same time the Drive stops according to the se...

Страница 271: ...tion method Operation during external fault detection The following table shows the relationship between the combinations of conditions and the set value in H1 Note 1 Set the input level to detect err...

Страница 272: ...nitor is at 100 1 0 0 to 1000 0 100 Yes Q Q Q Q Q Terminal FM Gain H4 03 Terminal FM Bias Setting Sets terminal FM output level when selected monitor is at 0 1 110 0 to 110 0 0 0 Yes A A A A A Termina...

Страница 273: ...nel 1 Gain Sets the channel 1 gain Ex Set F4 02 50 to output 100 at 5 0V output 0 00 to 1000 0 100 0 Yes A A A A A AO Ch1 Gain F4 03 AO 08 AO 12 Channel 2 Monitor Selection Sets the number of the moni...

Страница 274: ...t Option Cards AO 08 and AO 12 using the gain and bias in F4 02 F4 04 and F4 06 Adjusting the Meter Display the data setting display for the gain and bias parameters corresponding to the output channe...

Страница 275: ...the following load condi tions If the load conditions are different there is a risk of characteristic insufficiency or damage to the machinery Parameter Number Name Description Setting Range Factory S...

Страница 276: ...Monitor Parameters 6 83 Using a Sinking Input External Power Supply V 12 VDC 10 15 VDC 10 Sink Current mA 16mA Max Load impedance Sinking current External power supply MP AC...

Страница 277: ...each slave beforehand so the master can perform signal communications using that address Slaves receiv ing commands from the master perform the specified function and send a response to the master Fig...

Страница 278: ...ator display has completely disappeared 5 Turn ON the power supply once again 6 Perform communications with the PLC IMPORTANT 1 Separate the communications cables from the main circuit cables and othe...

Страница 279: ...3 Option PCB Option board connected on 2CN 0 to 3 1 No Q Q Q Q Q Run Source H5 01 Drive Node Address Selects Drive station node number address for Modbus terminals R R S S The Drive s power must be c...

Страница 280: ...l occur 0 or 1 1 No A A A A A Serial Flt Dtct H5 06 Drive TransmitWait Time Set the delay time from when the Drive receives data to when the Drive sends data 5 to 65 5ms No A A A A A Transmit WaitTIM...

Страница 281: ...g Fig 6 56 Message Spacing Slave Address Set the Drive address from 0 to 32 If you set 0 commands from the master will be broadcast i e the Drive will not return responses Function Code The function c...

Страница 282: ...s of the storage register are separated into higher place 8 bits and lower place 8 bits and comprise the data within response messages in address order The following table shows message examples when...

Страница 283: ...age During Error Slave address 01H Slave address 01H Slave address 01H Function code 08H Function code 08H Function code 89H Test Code Higher place 00H Test Code Higher place 00H Error Code 01H Lower...

Страница 284: ...it 9 Multi function input command 6 Bit A Multi function input command 7 Bit B Multi function input command 8 Bit C Multi function input command 9 Bit D Multi function input command 10 Bit E Multi fun...

Страница 285: ...C3 1 ON 0 OFF Bit 9 Multi function PHC output 4 terminal P4 C4 1 ON 0 OFF Bits A and B Not used 0021H Error details Bit 0 Overcurrent OC Ground fault GF Bit 1 Main circuit overvoltage OV Bit 2 Drive...

Страница 286: ...reference mode 1 Not communications 0 Communications Bit A Run command mode 1 Not communications 0 Communications Bit B Overtorque detection 1 Detected Bit C Frequency reference lost 1 Lost Bit D Ret...

Страница 287: ...ails Bit 0 CRC error Bit 1 Invalid data length Bit 2 Not used Bit 3 Parity error Bit 4 Overrun error Bit 5 Framing error Bit 6 Time out Bits 7 to F Not used 003EH kVA setting 003FH Control method Regi...

Страница 288: ...nvalid register number error The register address you are attempting to access is not recorded anywhere With broadcast sending a start address other than 0000H 0001H or 0002H has been set 03H Invalid...

Страница 289: ...e and set 67 communications test mode in parameter H1 05 Ter minal S7 Function Selection 2 Turn OFF the power supply to the Drive 3 Perform wiring according to the following diagram while the power su...

Страница 290: ...set in b4 02 the timer output function is turned OFF An example of timer function operation is given in the following diagram Fig 6 58 Timer Function Operation Example Parameter Number Name Descripti...

Страница 291: ...ero using P control alone I control Outputs the amount of operation that integrates the deviation Used for matching feedback value to the target value I control is not suited however to rapid variatio...

Страница 292: ...rivative Time Sets D control derivative time A setting of 0 00 disables derivative control 0 00 to 10 00 0 00sec Yes A A A A A PID D Time b5 06 PID Output Limit Sets the maximum output possible from t...

Страница 293: ...vl b5 14 PID Feedback Loss Detection Time Sets the PID feedback loss detection delay time in terms of seconds 0 0 to 25 5 1 0sec No A A A A A Fb los Det Time b5 15 PID Sleep Function Start Level Sets...

Страница 294: ...10V Maximum Frequency possible for 10V thru 10V 0 01 A A A A A PID Output U1 38 PID Setpoint Setpoint of the PID regulator PID reference PID bias 10V Maximum Frequency 0 01 A A A A A PID Setpoint Set...

Страница 295: ...requency and D control is used in the difference between PID target value and feedback value 4 PID output is added as compensation value of the Drive output frequency and D control is used in the PID...

Страница 296: ...ection explains the fine adjustment of PID after setting the PID control parameters Suppressing Overshoot If overshoot occurs reduce derivative time D and increase integral time I Set a Rapidly Stabil...

Страница 297: ...brasion is great or rigidity is poor In this case set the parameter to be greater than the resonance frequency cycle Increase this time constant to reduce Drive responsiveness Using b5 09 you can inve...

Страница 298: ...inputs PID input characteristics 0 1 PID SFS Cancel H6 01 1 H3 05 or H3 09 B Output frequency 1 T b5 05 T 1 1 PID output gain b5 10 Z 1 Z 1 Z 1 Frequency reference U1 01 PID command U1 38 Integral I...

Страница 299: ...ime Chart PID Sleep The PID sleep function stops the Drive when the PID sleep function delay time continues while the PID con trol target value is at an insufficient level to operate the PID sleep fun...

Страница 300: ...y Save Sel b8 02 Energy Saving Gain Sets energy savings control gain when in vector control mode 0 0 to 10 0 0 7 1 Yes No No A A A Energy Save Gain b8 03 Energy Saving Control Filter Time Constant Set...

Страница 301: ...eration For 200 240V Class Drives set the range to 100 200 V and for 380 480V Class Drives set the range to 100 380 480 V Set to 0 to disable the search operation Vector Control In vector control meth...

Страница 302: ...set by Auto Tuning 0 000 to 65 000 9 842 1 No A A A A A Term Resistance E2 06 Motor Leakage Inductance Sets the voltage drop due to motor leakage inductance as a percentage of motor rated voltage Thi...

Страница 303: ...or the line to line resistance value Calculate the resistance from the line to line resis tance value in the motor test report using the following formula and then make the setting accordingly E type...

Страница 304: ...to F F No Q Q No No No V F Selec tion E1 04 Max output frequency To set V f characteristics in a straight line set the same values for E1 07 and E1 09 In this case the setting for E1 08 will be disreg...

Страница 305: ...tting range is 0 to 66 0 for open loop vector control 2 E1 11 Mid output frequency 2 Set only to fine adjust V f for the output range Normally this setting is not required 0 0 to 400 0 5 0 0Hz 3 No A...

Страница 306: ...fre quency at which maximum voltage is reached and maximum frequencies There are also settings for Custom V f patterns that will allow the programmer to manually set Customize the V f pattern using p...

Страница 307: ...0 E1 05 Max Output Voltage V 240 0 240 0 240 0 240 0 240 0 240 0 240 0 240 0 E1 06 Base Frequency Hz 50 0 60 0 50 0 60 0 50 0 50 0 60 0 60 0 E1 07 Mid Output Frequency A V 2 5 3 0 3 0 3 0 25 0 25 0 3...

Страница 308: ...0 0 0 0 E1 13 Base Voltage V 0 0 0 0 0 0 0 0 For 480V class units the value is twice that of 240V class units Table 10 V f Pattern Default Settings for Drive Capacity 2 2 45kW for 240V Class Paramete...

Страница 309: ...0 0 0 0 0 0 0 E1 13 Base Voltage V 0 0 0 0 0 0 0 0 For 480V class units the value is twice that of 240V class units Table 11 V f Pattern Default Settings for Drive Capacity 55 300kW for 240V Class Par...

Страница 310: ...240 0 E1 06 Base Frequency Hz 50 0 50 0 60 0 60 0 60 0 60 0 60 0 60 0 E1 07 Mid Output Frequency A V 2 5 2 5 3 0 3 0 3 0 3 0 3 0 3 0 E1 08 Mid Output Voltage A V 17 2 23 0 17 2 23 0 13 8 13 8 13 8 13...

Страница 311: ...gh Starting Torque 1 8 High Starting Torque 2 9 60Hz Saturation 1 F 60Hz High Starting Torque 1 A 50Hz Saturation 2 High Starting Torque 2 B 72Hz 3 High Speed Operation 90Hz C Variable Torque 50Hz Var...

Страница 312: ...y C5 01 to C5 07 1 Torque Control 0 to 1 0 No No No No A A Torq Control Sel d5 02 Torque Reference Delay Time Sets the torque reference delay time in milliseconds This function can be used to correct...

Страница 313: ...05 Terminal A3 Function Selection Refer to table H3 05 H3 09 Settings for multi function selections 0 to 1F 2 No A A A A A Terminal A3 Sel H3 06 Terminal A3 Gain Setting Sets the output level when 10...

Страница 314: ...ector 1 Flux Vector Open Loop Vector 2 32 Speed control circuit operating for torque control except when stopped The external torque reference will be limited if torque control is selected Output when...

Страница 315: ...trol Block Diagram Torque Reference Input Method Reference Location Selection Method Remarks Voltage input 0 to 10 V Between A3 and AC H3 04 1 H3 05 13 Set H3 04 to 0 for a 0 to 10 V torque ref erence...

Страница 316: ...is 50 and the speed limit bias is 10 is shown in the fol lowing figure This figure does not take the priority circuit into account Speed Limit Input Method Location of Reference Parameter Settings Rem...

Страница 317: ...nce and the torque compensation output by the speed limiter is the same as the actual load the motor will stop accelerating and run at a constant speed Rewinding Operation In a rewinding operation the...

Страница 318: ...tation counterclockwise as viewed from the motor output axis Negative voltage Torque compensation reference for reverse motor rotation clockwise as viewed from the motor output axis Since the polarity...

Страница 319: ...e control is set in d5 03 If the torque reference has been assigned to a multi function analog input terminal A2 or terminal A3 the input function changes when the control mode is switched between tor...

Страница 320: ...he structure of the speed control for vector or V f control with a PG Fig 6 67 Speed Control Block Diagrams Speed torque change signal terminal S8 input Run command Control mode Terminal A1 input Term...

Страница 321: ...gain 2 and integral time 2 of the speed control loop ASR Note Adjustment is not normally required 0 00 to 300 00 2 20 00 1 Yes No A No A A ASR P Gain 2 C5 04 ASR Integral Time 2 0 000 to 10 000 0 500...

Страница 322: ...integral reset Enables switching between PI and P control for the speed control loop No No No Yes Yes 77 Speed control ASR proportional gain switch switching between C5 01 and C5 03 OFF Use proportio...

Страница 323: ...n will occur if this setting is increased too much The following diagram shows the type of changes that can occur in the response when the ASR proportional gain is changed Fig 6 68 Responsiveness for...

Страница 324: ...e mechanical system at low speed or high speed The proportional gain P and integral time I can be switched according to the motor speed as shown below Fig 6 70 Low speed and High speed Gain Settings S...

Страница 325: ...ASR switching frequency set in C5 07 Fig 6 71 ASR Proportional Gain Switch Gain Adjustment for Speed Control during V f Control with PG When using V f control with PG set the proportional gain P and t...

Страница 326: ...ng of C5 03 and increase the setting of C5 04 if undershooting occurs when stopping If overshooting and undershooting cannot be eliminated by adjusting only the gain reduce the value of C5 05 speed co...

Страница 327: ...100 motor torque as a percentage of the maximum output frequency Fig 6 73 Droop Control Gain Zero servo Function The zero servo function holds the motor when the motor is stopped in what is call a zer...

Страница 328: ...selected If b2 01 E1 09 DC Injection braking starts at E1 09 Note Zero Speed restrictions are active in Flux Vector Mode 0 0 to 10 0 0 5Hz No A A A A A DCInj Start Freq b9 01 Zero Servo Gain Sets the...

Страница 329: ...command ON Zero servo No No No Yes No Setting Value Function Control Methods V f V f with PG Open Loop Vector 1 Flux Vector Open Loop Vector 2 33 Zero servo end ON Current position is within zero serv...

Страница 330: ...oo large Adjust b9 01 after adjusting the speed control gain The zero servo detection width is set as the allowable position offset from the zero servo start position Set 4 times the number of pulses...

Страница 331: ...1 01 1 to 4 1 Yes A A A A A Power On Monitor o1 03 Digital Operator Display Selection Sets the units of the Frequency References d1 01 to d1 17 the Frequency Reference Monitors U1 01 U1 02 U1 05 and t...

Страница 332: ...rns o2 03 to zero 0 to 2 0 No A A A A A User Defaults o2 05 Frequency Reference Setting Method Selection Determines if the Data Enter key must be used to input a frequency reference from the Digital O...

Страница 333: ...isplayed refer to U1 in Chap ter 5 User Parameters Setting Precautions If selecting monitor parameters other than U1 01 Frequency Reference U1 02 Output Frequency and U1 03 Output Current first select...

Страница 334: ...rence using the UP and DOWN Keys without using the Enter Key For example enter the Run command using a 0 Hz reference and then continuously press the UP Key to increment the frequency reference by 0 0...

Страница 335: ...o3 01 Copy Function Selection This parameter controls the copying of parameters to and from the Digital Operator 0 COPY SELECT no function 1 INV OP READ All parameters are copied from the Drive to th...

Страница 336: ...display 3 Display o3 01 Copy Function Selection using the Increment Key and Decrement Key 4 Press the DATA ENTER Key and select the parameter setting display 5 Change the set value to 1 using the Incr...

Страница 337: ...owing method Error Display Meaning You are attempting to set o3 01 to 1 while o3 02 is set to 0 Read data length mismatch or read data error Tried to write parameters to EEPROM on the Digital Operator...

Страница 338: ...with which you are trying to copy and the Drive capacity stored in the Digital Operator are different The Drive control method in which you are trying to copy and the Drive control method stored in th...

Страница 339: ...lection using the Increment Key and Decrement Key 4 Press the DATA ENTER Key and select the function setting display 5 Change the set value to 3 using the Increment Key 6 Set the changed data using th...

Страница 340: ...to S7 function selection to 1B write parameters permitted you can write parameters from the digital operator when the ter minal that has been set is ON When the set terminal is OFF writing parameters...

Страница 341: ...o A2 32 only using advanced programming mode Parameter Number Name Description Setting Range Factory Setting Change during Operation Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vec...

Страница 342: ...Loop Vector 1 Flux Vector Open Loop Vector 2 A2 01to A2 32 User setting parameters Used to set the parameter numbers that can be set read Maximum 32 Effective when the Parameter Access Level A1 01 is...

Страница 343: ...eration time 1 Coast to stop 2 Fast Stop Decelerate to stop using the deceleration time in C1 09 3 Alarm Only Drive continues operation 0 to 3 1 No No A No A No PG Fdbk Loss Sel F1 03 Operation selec...

Страница 344: ...ll times 0 or 1 0 No No A No No No PG Ramp PI I Sel F1 08 Overspeed Detection Level Configures the overspeed fault OS detection OS fault will occur if the motor speed feedback is greater than the F1 0...

Страница 345: ...umber of A phase or B phase pulses per 1 motor rotation in F1 01 Matching PG Rotation Direction and Motor Rotation Direction Parameter F1 05 matches the PG rotation direction and the motor rotation di...

Страница 346: ...load side F1 12 No of gear teeth on motor side Matching Motor Speed During Acceleration and Deceleration to Frequency Reference You can select whether to enable or disable integral operation during ac...

Страница 347: ...is greater than the time setting in F1 14 PGO is detected Detecting Motor Overspeed An error is detected when the number of motor rotations exceeds the regulated limit An overspeed OS is detected when...

Страница 348: ...al output function number for channel 2 See the H2 parameter group for possible selections Enabled when digital output card DO 02 or DO 08 is used 0 to 37 1 No A A A A A DO Ch2 Select F5 03 DO 08 Chan...

Страница 349: ...is used 0 to 37 37 No A A A A A DO Ch6 Select F5 07 DO 08 Channel 7 Output Selec tion Sets the digital output function number for channel 7 See the H2 parameter group for possible selections Enabled...

Страница 350: ...1 Binary code output TD5 TD11 bit 0 Encoded output Refer to table below TD6 TD11 bit 1 TD7 TD11 bit 2 TD8 TD11 bit 3 TD9 TD11 Zero speed detected TD10 TD11 Speed agreement TD1 TD2 Operating TD3 TD4 Mi...

Страница 351: ...lti function contact inputs cannot be set to 2 Option Drive selection Using a Digital Reference Card When using a DI 08 or DI 16H2 Digital Reference Card set b1 01 Reference selection to 3 Option Card...

Страница 352: ...e input will be BCD and the units will change to the o1 03 setting 0 to 7 0 No A A A A A DI Input o1 03 Digital Opera tor Display Selection Sets the units of the Frequency References d1 01 to d1 17 th...

Страница 353: ...ing of F3 01 as shown in the following table Terminal Pin No 12 bit Binary with Sign 16 bit Binary with Sign 3 digit BCD with Sign 4 digit BCD with Sign 4 digit BCD without Sign F3 01 7 S1 12 bit F3 0...

Страница 354: ...requency reference will also change DI 16H2 Reference Ranges When using the DI 16H2 the following ranges can be set depending on the settings of the parameters Terminal Pin No 8 bit Binary with Sign 2...

Страница 355: ...to 159 99Hz 6 16 bits 5 digit BCD without sign 0 01Hz 000 00 to 399 98Hz 7 12 bits 12 bit binary with sign 100 4095 4095 to 4095 16 bits 16 bit binary with sign 100 30000 33000 to 33000 2 to 39 12 bi...

Страница 356: ...Troubleshooting This chapter describes the fault displays and countermeasure for the Drive and motor problems and countermeasures Protective and Diagnostic Functions 7 2 Troubleshooting 7 18...

Страница 357: ...motor burn damage worn insu lation or a damaged cable The load is too large or the accelera tion deceleration time is too short A special purpose motor or motor with a capacity too large for the Driv...

Страница 358: ...ut power supply are too large The voltage balance between phases is bad Reset the fault after correcting its cause LF Output Pha Loss Output Open phase An open phase occurred at the Drive output This...

Страница 359: ...tor Rated Current E2 01 OL2 Inv Over loaded Drive Overload The Drive overload protection func tion has operated based on the internal electronic thermal value The load is too heavy The accelera tion t...

Страница 360: ...ix the wiring Power isn t being supplied to the PG Supply power to the PG properly Check for open circuit when using brake motor DEV Speed Deviation Excessive Speed Deviation The speed deviation has b...

Страница 361: ...he exter nal fault EF4 Ext Fault S4 External fault Input terminal 4 EF5 Ext Fault S5 External fault Input terminal 5 EF6 Ext Fault S6 External fault Input terminal 6 EF7 Ext Fault S7 External fault In...

Страница 362: ...s faulty Disconnect and then reconnect the Digital Operator Drive control circuit is faulty Replace the Drive CPF00 CPF Digital Operator Communications Error 1 Communications with the Digital Operator...

Страница 363: ...er supply off and on again The control circuit is damaged Replace the Drive CPF09 CPU Err CPU ASIC mutual diagnosis fault Try turning the power supply off and on again The control circuit is damaged R...

Страница 364: ...age when below the CUV level See causes for UV1 UV2 and UV3 faults in the previous table See corrective actions for UV1 UV2 and UV3 faults in the previous table OV blinking DC Bus Overvolt Main Circui...

Страница 365: ...as been greater than the setting in F1 08 for longer than the setting in F1 09 Overshooting undershooting are occurring Adjust the gain again The reference speed is too high Check the reference circui...

Страница 366: ...lt Input terminal S7 EF8 blinking ExtFault S8 External fault Input terminal S8 EF9 blinking ExtFault S9 External fault Input terminal S9 EF10 blinking ExtFault S10 External fault Input terminal S10 EF...

Страница 367: ...Card Check the communications devices and signals CALL blinking Com Call Communications on Standby Control data was not normally received when power was turned ON Check the communications devices and...

Страница 368: ...re selected at the same time The up down commands 10 and 11 were selected while PID Control Mode Selection b5 01 was enabled Positive and negative speed commands have not been set at the same time The...

Страница 369: ...ting errors exists C6 05 Carrier Frequency Gain 6 the Carrier Frequency Lower Limit C6 04 the Carrier Frequency Gain C6 05 Upper lower limit error in C6 03 to 05 C6 01 is 0 and C6 02 is 2 to E C6 01 i...

Страница 370: ...totuning was not completed in the specified time The results of autotuning has exceeded the setting range for a user parameter Check the input data Check motor wiring If the motor is connected to the...

Страница 371: ...al autotuning The results of autotuning has exceeded the setting range for a user parameter so a temporary setting was made for the motor core saturation coefficient Check the input data Check motor w...

Страница 372: ...rite status An attempted write of a parameter to EEPROM on the Digital Writer failed A low Drive voltage has been detected Repeat the read Replace the Digital Operator Copy CPE ID UNMATCH ID not match...

Страница 373: ...value 1B is set for a multi function input terminal H1 01 to H1 10 If the parameter write enable input is OFF the parameters cannot be changed Turn it ON and then set the parameters Passwords do not m...

Страница 374: ...tting error If multi function analog input H3 09 is set to 1 frequency gain and if no voltage current is input then the frequency reference will be zero Check to be sure that the set value and analog...

Страница 375: ...Output Frequency the Drive will not operate Raise the frequency reference to at least the minimum output frequency There is a multi function analog input setting error If multi function analog inputs...

Страница 376: ...rque to be insufficient or the acceleration time to be too long Check to be sure that the value set for the torque limit is suitable If torque limits have been set for the multi function analog input...

Страница 377: ...e If the Slip Compensation Function Has Low Speed Precision If speed control accuracy is low for the slip compensation function the slip compensation limit has been reached With the slip compensation...

Страница 378: ...s L7 01 to L7 04 no torque will be output beyond that limit This can cause the deceleration time to be too long Check to be sure that the value set for the torque limit is suitable If torque limits ha...

Страница 379: ...tching and the motor coil Normally the maximum surge voltage is three times the Drive s input power supply voltage Be sure to use a motor with a withstand voltage between the motor phases that is grea...

Страница 380: ...his type of resonance adjust the carrier frequency with parameters C6 02 to C6 05 There may be resonance between a machine s characteristic frequency and the output fre quency of the Drive To prevent...

Страница 381: ...ng has not been performed with vector control Vector control will not perform if autotuning has not been performed Perform autotuning separately for the motor or set the motor parameters through calcu...

Страница 382: ...the output frequency does not change within the jump frequency range Check to be sure that the Jump Frequency parameters d3 01 to d3 03 and Jump Frequency Width parameter d3 04 settings are suitable...

Страница 383: ...Maintenance and Inspection This chapter describes basic maintenance and inspection for the Drive Maintenance and Inspection 8 2...

Страница 384: ...ouch terminals right after the power has been turned off Doing so can result in electric shock Table 8 1 Periodic Inspections Item Inspection Corrective Procedure External terminals mounting bolts con...

Страница 385: ...depending the Drive s installation environment and usage conditions The Drive s maintenance periods are noted below Keep them as reference Note The standard replacement period is based on the followi...

Страница 386: ...ations This chapter describes the basic specifications of the Drive and specifications for options and peripheral devices Standard Drive Specifications 9 2 Specifications of Options and Peripheral Dev...

Страница 387: ...peed references Input signal 16 bit binary 4 digit BCD sign signal set signal Input voltage 24 V isolated Input current 8 mA With 16 bit 12 bit switch Moni toring Optional Cards Analog Monitor Card AO...

Страница 388: ...00 A013X Used for V f control A B phase input complimentary input Maximum input frequency 32767 Hz Pulse monitor output Open collector PG power supply output 12 V 200 mA max PG D2 73600 A014X Differen...

Страница 389: ...t stop Drive operation read set parameters and read set monitor parameters output frequencies output currents etc CANopen Communica tions Inter face Card SI S Used to communicate with Drive from a hos...

Страница 390: ...for the Drive motor and peripheral devices and also provides lists of parameters M Force GP1000 Control Modes 10 2 Drive Application Precautions 10 7 Motor Application Precautions 10 10 Conformance to...

Страница 391: ...able speed control applica tions requiring high performance without a PG on the motor side and for replacing open loop vector control of the previous VS 616G5 Very high perfor mance control with a PG...

Страница 392: ...ng a braking resistor by making the motor winding absorb regenerative power As a standard this func tion is effective with a motor running on 160 kW or less with a high inertia load 12 This function e...

Страница 393: ...relation to the change in the speed reference Adjust the response to interference loads using the speed controller ASR parameters The torque limit function will not operate during acceleration or dec...

Страница 394: ...ontrol fault increase n4 08 proportional gain of speed estimator in steps of 5 until acceleration and decelera tion are performed smoothly When n4 08 is increased the torque reference U1 09 may oscill...

Страница 395: ...ctor Control A1 02 2 or 4 Flux vector control enables the use of high performance drives without a speed detector PG pulse generator wir ing is not required Fig 10 3 Vector Control with PG A1 02 3 Vec...

Страница 396: ...connecting special motors or multiple motors in parallel to Drive select the Drive capacity so that the rated output current of the Drive is 1 1 times the sum of all the motor rated currents Initial...

Страница 397: ...operation up to a maximum of 400 Hz depends on the carrier frequency Incorrect settings can be dangerous Use the maximum frequency setting functions to set upper limits The maximum output frequency i...

Страница 398: ...quences carefully Magnetic Contactor Installation Do not start and stop operation frequently with a magnetic contactor installed on the power supply line Doing so can cause the Drive to malfunction Do...

Страница 399: ...stics The motor may require more acceleration torque when the motor is operated with the Drive than when oper ated with a commercial power supply Check the load torque characteristics of the machine t...

Страница 400: ...the Drive This is also applicable when an existing explosion proof motor is to be operated with the Drive Since the Drive itself is however not explosion proof always install it in a safe place Gearmo...

Страница 401: ...ake the wiring as short as possible To suppress harmonics install a DC reactor in CIMR G7U20P4 20P7 40P4 and 40P7 models Refer to Table 10 4 DC Reactors for Suppressing Harmonics Fig 10 6 Installation...

Страница 402: ...ilter and Drive CIMR G7U2022 to 2110 4022 to 4300 PE IM L1L2L3 L1L2L3 T1 T3 T2 Remove the paint on the ground side Inputs Filter Outputs Drive Wiring length 40 cm max Metallic plate Wiring length 20 m...

Страница 403: ...ting frequency 0 5 b8 03 Energy saving filter time constant 0 50 5 b2 02 DC injection braking current 50 b8 04 Energy saving coefficient 6 b2 03 DC injection braking time at start 0 00 b8 05 Power det...

Страница 404: ...tional Gain 00 E1 07 Mid output frequency 3 0 2 C6 11 Carrier frequency for open loop vector control 2 4 E1 08 Mid output frequency voltage 15 0 2 7 d1 01 Frequency reference 1 0 00 E1 09 Min output f...

Страница 405: ...ivision rate PG pulse moni tor 1 H1 02 Terminal S4 function selection 14 F1 07 Integral value during accel decel enable disable 0 H1 03 Terminal S5 function selection 3 0 8 F1 08 Overspeed detection l...

Страница 406: ...ation parity selection 0 L6 01 Torque detection selection 1 0 H5 04 Stopping method after communi cation error 3 L6 02 Torque detection level 1 150 H5 05 Communication error detection selection 1 L6 0...

Страница 407: ...method selection 0 n2 03 Speed feedback detection control AFR time constant 2 750 o2 06 Operation selection when digital operator is disconnected 0 n3 01 High slip braking deceleration fre quency wid...

Страница 408: ...tion error 7 13 parameter setting error 7 14 parameter setting range error 7 13 control circuit terminals 2 22 control fault 7 5 control method 4 8 control method selection error 7 13 control power fa...

Страница 409: ...ge 7 3 7 9 main circuit voltage fault 7 3 maintenance and inspection 8 1 MODBUS Memobus communications 6 84 MODBUS Memobus communications error 7 7 7 12 modes 3 5 motor parameters 6 108 motor overheat...

Страница 410: ...7 10 PID control 6 98 PID control selection error 7 13 PID feedback reference lost 7 6 7 11 power ON 4 3 Q quick programming mode 3 5 3 9 R radio interference 2 20 rated current 6 52 RJOG 6 77 run co...

Страница 411: ...V V f control 4 8 V f control with PG 4 8 V f pattern 6 111 6 113 verify mode 3 5 3 13 W watchdog timer fault 7 8 wire size 2 22 wiring 2 1 2 36...

Страница 412: ...chnical manuals FAQs instruction sheets and software downloads are available at our website www magnetek com When calling for technical support please have the following materials available The approp...

Страница 413: ......

Страница 414: ...AC Drive GP1000 Technical Manual HeadQuarters Magnetek Mining N50 W13775 Overview Drive Menomonee Falls WI 53051 Magnetek UK Ltd Unit 3 Bedford Business Centre Mile Road Bedford MK42 9TW Phone 44 0 1...

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